Volvo 2004 S60 Manual Download Page 75

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When the primer surface is dry, the paint can be applied using a brush. Mix the paint thoroughly; apply several thin
paint coats and let dry after each application.

3. If there is a longer scratch, you may want to protect surrounding paint by masking it off.

Contents

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Summary of Contents for 2004 S60

Page 1: ...requirements recommendations in this manual We also urge you and your passengers to wear seat belts at all times in this or any other automobile And of course please do not operate a vehicle if you m...

Page 2: ...main unlocked until the car begins to move forward An audible click will be heard when the fuel filler door relocks Fuel filler cap After refueling close the fuel filler cap by turning it clockwise un...

Page 3: ...ion of this highly efficient system reduces emissions of harmful substances CO HC NOx from the exhaust pipe by approximately 95 and the search to eliminate the remaining emissions continues Volvo is t...

Page 4: ...there is a special coating called PremAir PremAir works as a catalytic converter converting most of the ground level ozone passing through the radiator into oxygen thereby reducing harmful ground leve...

Page 5: ...emperature Clock Selected gear indicator 22 25 Fuel gauge 22 26 Indicator and warning symbols 23 27 28 Panel vents 45 29 Instrument lighting 30 30 Lighting panel 30 31 Reading lights 58 32 Interior li...

Page 6: ...Instruments and controls Climate control Interior Locks and alarm Starting and driving Wheels and tires Car care Maintenance and service Specifications Audio Index Back Cover Contents Top of Page...

Page 7: ...in the front seat of a car NOTE Legislation in your state or province may mandate seat belt usage Additionally most states and provinces have already made it mandatory for occupants of a car to use s...

Page 8: ...seat belt remember The belt should not be twisted or turned The lap belt must be positioned low on the hips not pressing against the abdomen Make sure that the shoulder belt is rolled up into its retr...

Page 9: ...on the amount of protection available to you in the event of a collision The seat back should not be tilted too far back The shoulder belt must be taut in order to function properly Do not use child s...

Page 10: ...a affected by airbag deployment Passenger side airbag location WARNING As its name implies SRS is designed to be a SUPPLEMENT to not a replacement for the three point belt system For maximum protectio...

Page 11: ...bags deploys If the impact is less severe but severe enough to present a clear injury risk the dual stage airbags are triggered at just 70 of their total capacity If the impact is more severe the dual...

Page 12: ...ervice technician Failure to follow these instructions can result in injury to the vehicle occupants Warning light in the instrument panel A self diagnostic system incorporated in the sensor monitors...

Page 13: ...e car The SRS system is a supplement to the seat belts WARNING Never drive with the airbags deployed The fact that they hang out can impair the steering of your car Other safety systems can also be da...

Page 14: ...above the glove compartment and by decals on both sun visors and on the front and far right side of the dash The airbags are folded and located in the steering wheel hub and above the glove compartmen...

Page 15: ...of both front seat backrests wires and gas generators sensor units see illustration on next page The SIPS airbag system is designed to help increase occupant protection in the event of certain side i...

Page 16: ...e only by an authorized Volvo service technician In order for the SIPS airbag to provide its best protection both front seat occupants should sit in an upright position with the seat belt properly fas...

Page 17: ...computer option 35 Cruise control 36 Parking brake electric socket cigarette lighter 37 Electrically operated windows 38 Rearview mirror sideview mirrors 40 Electrically operated moonroof option 41 p...

Page 18: ...l in the text window is displayed when the temperature is in the range of 23 36 F 5 2 C Please note that this symbol does not indicate a fault with your car At low speeds or when the car is not moving...

Page 19: ...or braking stop immediately open the hood and check the brake fluid level in the reservoir See page 124 for reservoir position and page 127 for instructions Canadian models are equipped with this war...

Page 20: ...s not flash when signaling neither the trailer s turn signals nor the car s turn signals are functioning Oil pressure warning light If the light comes on while driving stop the car and then stop the e...

Page 21: ...ection as soon as possible SEE MANUAL Refer to your owner s manual For additional information please contact your Volvo retailer SERVICE REQUIRED Take your car to an authorized Volvo retailer for insp...

Page 22: ...lock trunk lock Pressing this switch locks the trunk even if the doors are unlocked The trunk will remain locked even if the doors are locked unlocked using the master key or the remote control To us...

Page 23: ...more details 7 Not in use 8 12 volt socket This 12 volt socket can be used to plug in certain accessories such as cellular telephones etc The ignition key must be in position 1 or higher for the auxil...

Page 24: ...ch off and the daytime running lights will come on In darkness the daytime running lights will switch off and the Bi Xenon headlights will switch on Parking lights on The parking lights should be swit...

Page 25: ...move forward An audible click will be heard when the fuel filler door relocks See also page 80 NOTE If the fuel filler door does not unlock after the button has been pressed please see page 31 for inf...

Page 26: ...The filter cannot be cleaned and therefore should always be replaced with a new one Sensors The sunlight sensor on the dashboard and passenger compartment temperature sensor in the ECC control panel...

Page 27: ...r Approximately 50 minutes after the ignition is turned off the blower may come on automatically and run for seven minutes to remove condensation in the A C evaporator pg 45 Climate control Air distri...

Page 28: ...peratures are maintained The blower heating air distribution air flow and air conditioning are controlled If you prefer to manually set any of these functions the remaining functions will still be con...

Page 29: ...until an orange LED comes on will turn both the blower and the air conditioning off pg 48 Climate control Electronic climate control ECC contd Air distribution Press AUTO to automatically regulate ai...

Page 30: ...ompartment for 5 12 minutes depending on the outside air temperature and then revert back to fresh air Timer mode deactivation Press and hold the recirculation button for 3 seconds The amber LED in th...

Page 31: ...ing occurs use the defroster functions for the windshield side windows and rear window See page 47 The filter should be changed at the intervals recommended in the service schedule However if the car...

Page 32: ...switch a third time to turn the heating off completely The LED will go off The seat heating for the passenger seat should be switched off when the seat is not occupied pg 52 Climate control Manual cl...

Page 33: ...o confirm your selection Recirculation is always disconnected when you select Defroster Air distribution Use the air distribution control positions marked with dots between the different symbols to fi...

Page 34: ...settings and the rear edges to nine different settings Lever A adjusting the front edge of the seat Lever B adjusting the rear edge of the seat Manual front rear adjustment The seat can be moved forwa...

Page 35: ...he backrest forward Move the seat as far forward as possible WARNING Cover sharp edges on the load to help prevent injury to occupants Secure the load to help prevent shifting during sudden stops pg 5...

Page 36: ...tion even if someone else has adjusted it since you last unlocked the car with the same remote control NOTE This feature will work in the same way with all of the remote control transmitters up to 3 t...

Page 37: ...ammed To program a seat position 1 Adjust the seat to the desired position 2 Hold down the MEM button 3 While holding down the MEM button press button 1 to program the current position of the seat But...

Page 38: ...or 10 minutes You can disconnect the automatic function by pressing the courtesy light button for more than 3 seconds Briefly pressing the courtesy light button again automatically reconnects the func...

Page 39: ...e properly placed and secured in the mat clips WARNING An extra mat on the driver s floor can cause the accelerator pedal to catch Check that the movement of the accelerator pedal is not impeded No mo...

Page 40: ...er key the remote control and the central locking button may all be used to lock and unlock all of your car s locks The service key will operate only the driver s door and the ignition switch It is in...

Page 41: ...bitor module The car will start only with a properly coded key If you misplace a key take the other keys to an authorized Volvo retailer for reprogramming as an antitheft measure NOTE This device comp...

Page 42: ...the alarm system To avoid leaving your keys in the car make a habit of always locking the car with the remote control Automatic re locking If the doors are unlocked the locks will automatically re en...

Page 43: ...locking an occupied vehicle would hinder rapid access to the occupants in an accident or emergency Replacing the battery in the remote control If the range of the transmitter is noticeably reduced thi...

Page 44: ...it locks automatically Unlocking the trunk lid with the master key The master key should only be used to unlock the trunk lid in emergencies if the remote control is not working or the car is without...

Page 45: ...ys out of a child s reach Unsupervised children could lock themselves in an open trunk and risk injury Children should be taught not to play in vehicles On hot days the temperature in the trunk or veh...

Page 46: ...ed if the car is equipped with the optional inclination sensor The battery is disconnected while the alarm is armed The siren is disconnected when the alarm is disarmed Arming the alarm Press the LOCK...

Page 47: ...is device complies with part 15 of the FCC rules Operation is subject to the following conditions 1 This device may not cause harmful interference and 2 this device must accept any interference receiv...

Page 48: ...e dash LED off the alarm is not armed LED flashes once per second the alarm is armed LED flashes rapidly before the ignition is switched on the alarm has been triggered Fault in the alarm system If a...

Page 49: ...rate higher friction while wearing in to each other From the time the engine is new until the first service is performed the oil consumption could be higher than normal For this reason it is especiall...

Page 50: ...In some areas state or local laws require that the service pump be marked indicating use of alcohols or ethers However there are areas in which the pumps are unmarked If you are not sure whether there...

Page 51: ...nside during refueling The central locking button does not lock the fuel filler door Be sure the fuel filler door is not obstructed and is completely closed after refueling Open the fuel filler cap sl...

Page 52: ...s locked in the P ark position SHIFTLOCK Manual transmission the clutch must be fully depressed 3 Without touching the accelerator pedal turn the ignition key to the starting position Allow the starte...

Page 53: ...not reach some lubrication points fast enough to prevent engine damage If two of the keys to your car are close together e g on the same key ring when you try to start the car this could cause interfe...

Page 54: ...accelerator pedal for the first few minutes of operation A cold engine uses more fuel and is subject to increased wear Whenever possible avoid using the car for driving short distances This does not a...

Page 55: ...ied curb weight your car has a tendency to understeer which means that the steering wheel has to be turned more than might seem appropriate for the curvature of a bend This ensures good stability and...

Page 56: ...ossible to help improve fuel economy Clutch interlock The clutch must be fully depressed before you can start your car If the clutch is not depressed it will not be possible to start the engine 6 spee...

Page 57: ...is running If by mistake the gear selector is moved from P the car may start moving R Reverse Never engage R while the car is moving forward N Neutral Neutral no gear engaged Use the parking brake D D...

Page 58: ...is engaged this is displayed in the instrument panel see page 22 This mode may be selected for starting moving off on slippery roads NOTE R models are not equipped with this button Automatic transmis...

Page 59: ...d The gear selector is mechanically locked in the P position SHIFTLOCK To release the gear selector from this position the engine must be running or the ignition key must be in position II and the bra...

Page 60: ...be selected in MAN ual position Move the gear selector forward toward to shift to a higher gear or rearward toward to shift to a lower gear If you hold the gear selector toward the transmission will d...

Page 61: ...power to the wheels that have the best traction Tire dimensions Volvo recommends that you always drive on tires of the same brand size construction radial tread pattern load speed traction temperatur...

Page 62: ...aneously The effect of pressure on the throttle pedal is linked to the selected mode where the Advanced sport setting provides the most immediate throttle response Comfort The Comfort mode chassis set...

Page 63: ...to a stop with the engine switched off If the power brakes are not working the brake pedal must be pressed approximately four times harder than usual to make up for the lack of power assistance This c...

Page 64: ...al of the vehicle While control will be enhanced ABS will not shorten stopping distances on slippery surfaces ABS with EBD Electronic Brake Force Distribution EBD is an integrated part of the ABS syst...

Page 65: ...ld be noted however that the tires have been developed to give these features on snow ice free surfaces Certain models are equipped with all season tires which provide a somewhat higher degree of road...

Page 66: ...t dimensions or with a spare tire other than the one that came with the car The use of different size wheels can seriously damage your car s transmission R models only 16 wheels may not be used Consul...

Page 67: ...195 65 R15 205 55R16 on turbo models winter tires on all four wheels Winter tires wear more quickly on dry roads in warm weather They should be removed when the winter driving season has ended Studde...

Page 68: ...rary Spare tire is used on In the event of damage to this tire a new one can be purchased from your Volvo retailer WARNING Current legislation prohibits the use of the Temporary Spare tire other than...

Page 69: ...crank are secured in the wheel recess There are two jack attachment points on each side of the car see illustration on next page To change a wheel Engage the parking brake Put the gear selector in P...

Page 70: ...the necessity of rebalancing mark and reinstall wheels in the same location and position as before removal To lessen the chance of imbalance each wheel hub is equipped with a guide stud to ensure tha...

Page 71: ...n road characteristics and climate TRACTION The traction grades from highest to lowest are AA A B and C as measured under controlled conditions on specified government test surfaces of asphalt and con...

Page 72: ...can be removed with kerosene or tar remover after the car has been washed A stiff bristle brush and lukewarm soapy water can be used to clean the wiper blades Frequent cleaning improves visibility con...

Page 73: ...car wash make sure that side view mirrors auxiliary lamps etc are secure and that any antenna s are retracted or removed Otherwise there is risk of the machine dislodging them Polishing and Waxing Nor...

Page 74: ...OTE When ordering touch up paint from your Volvo retailer use the paint code indicated on the model plate The plate is located in the engine compartment Color code Make sure you have the right color T...

Page 75: ...aint can be applied using a brush Mix the paint thoroughly apply several thin paint coats and let dry after each application 3 If there is a longer scratch you may want to protect surrounding paint by...

Page 76: ...vicing and function of the components that control emissions These services which are listed in the Warranty and Service Records Information booklet are not covered by the warranty You will be require...

Page 77: ...ngine air filter cleans particles from air entering the engine Replace the engine air filter cartridge with a new one every 37 500 miles 60 000 km under normal driving conditions Replace the cartridge...

Page 78: ...t charger to charge the battery The battery cables should be disconnected when recharging The battery contains acid that is both corrosive and poisonous It is important that the battery is handled in...

Page 79: ...e level should be between the MAX and MIN marks on the expansion tank The check should be made with particular thoroughness when the engine is new or when the cooling system has been drained Do not re...

Page 80: ...cks properly when closed Engine compartment 1 Expansion tank coolant 2 Power steering fluid reservoir 3 Washer fluid reservoir 4 Dipstick engine oil 5 Radiator 6 Cooling fan 7 Oil filler cap engine 8...

Page 81: ...est at additional charge Please consult your Volvo retailer Operation in hot climates When temperatures exceed 86 F 30 C in your area Volvo recommends for the protection of your engine that you use a...

Page 82: ...has been switched off Be sure the oil level is maintained between the upper and lower marks on the dipstick Low oil level can cause internal damage to the engine and overfilling can result in high oil...

Page 83: ...ble on the dipstick do not start the engine Have the car towed to an authorized Volvo workshop pg 127 Maintenance and service Washer fluid reservoir Washer fluid reservoir The washer fluid reservoir i...

Page 84: ...ipates pg 128 Maintenance and service Oils and fluids Contd Clutch and brake fluid reservoir The clutch and brake fluid should always be above the MIN mark on the side of the reservoir Check without r...

Page 85: ...a problem should occur in the power steering system or if the car has no electrical current and must be towed it is still possible to steer the car However keep in mind that greater effort will be re...

Page 86: ...consult your Volvo retailer 2 Vacuum hose routing underside of hood 3 Loads and Tire Pressures on inside of fuel filler door 4 Model plate Vehicle Identification Number VIN Codes for color and upholst...

Page 87: ...h 180 in 458 cm Width 71 in 180 cm Height 56 2 in 143 cm Wheelbase 107 in 272 cm Front track 61 5 in 156 cm Rear track 61 4 156 cm Turning circle between curbs 35 4 38 7 ft 10 8 11 8 m Cargo capacity...

Page 88: ...AWD R manual automatic 4540 lbs 2060 kg Capacity weight 5 cyl 890 lbs 400 kg 5 cyl turbo 890 lbs 400 kg 5 cyl turbo AWD AWD R 820 lbs 375 kg Permissible axle weights front 5 cyl 2330 lbs 1060 kg 5 cy...

Page 89: ...s 0 65 liters Air conditioning system 2 2 lbs 1 kg R 134a 19 US gals 72 liters on models equipped with All Wheel Drive 18 US gal 68 liters on S60 R Minimum octane requirement AKI 87 RON 91 unleaded fu...

Page 90: ...certain wind and weather conditions Excessive starter cranking in excess of one minute or an intermittently firing or flooded engine can cause three way catalytic converter or exhaust system overheat...

Page 91: ...lights rear 5 W BA 15 s License plate lighting 5 W W 2 1x9 5 d Courtesy lighting front 5 W SV 8 5 Trunk lighting 5 W SV 8 5 Glove compartment lighting 2 W BA 9 s Vanity mirror 1 2 W H3 on R models pg...

Page 92: ...nt 1 2 44 148 6 cu in 2 3 141 5 cu in 2 44 148 6 cu in 2 52 153 8 cu in 2 52 153 8 cu in Compression ratio 10 3 1 8 5 1 9 0 1 9 0 1 8 5 1 Charge air cooler Intercooler Turbocharged engines employ a tu...

Page 93: ...S E Certified technicians have demonstrated a high degree of competence in specific areas Besides passing exams each technician must also have worked in the field for two or more years before a certif...

Page 94: ...o system HU 613 HU 803 CD player 169 Audio system HU 613 HU 803 CD changer accessory 171 Dolby Surround Pro Logic HU 803 option 172 Audio systems specifications 174 Audio systems general information 1...

Page 95: ...unction 12 Dolby B Noise Reduction 13 Automatic presetting of radio stations 14 Bass press and turn Treble press pull and turn 15 Tape direction selector 16 Cassette opening 17 Cassette eject 18 Displ...

Page 96: ...e knob to switch on or turn off the radio Volume control Turn the knob clockwise to increase volume Volume control is electronic and does not have an end stop If you have a key pad in the steering whe...

Page 97: ...ce by pressing the button to extend the control and turning it to the left more sound from the rear speakers or to the right more sound from the front speakers A detent indicates equalized balance Pre...

Page 98: ...E knob HU 803 to start the station scan function When a station is found scanning stops for several seconds after which scanning will continue Press the SCAN button or SOURCE knob when a station has b...

Page 99: ...of the data or information Please refer to the following pages regarding specific descriptions and operation of these functions Coverage by local broadcasters may be limited at this time but as the te...

Page 100: ...button again if you want to switch off the function As soon as a news broadcast begins the news program will interrupt the Cassette CD or CD changer If you do not wish to listen to the news program pr...

Page 101: ...e than one station with the selected program type you can select using or the scan button The PTY function is active until the radio finds the selected program type and as long as the selected station...

Page 102: ...Alarm 67 74 All Wheel Drive 90 All Wheel Drive snow chains 109 All Wheel Drive towing 97 Anti lock Brake System ABS ii 23 Approach lighting 32 Ashtray 37 61 Audio 157 Audio systems general information...

Page 103: ...169 171 Ceiling lighting 139 Center console storage compartments 61 Central locking system remote control 69 Changing 121 Changing coolant 121 Changing oil and oil filter 123 Changing wheels 110 Chec...

Page 104: ...ical driving 83 Electric socket 28 37 Electrical system 154 Electrically operated moonroof 41 Electrically operated windows 38 Engine starting 81 Engine compartment 124 Engine oil 125 Engine oil check...

Page 105: ...shers 34 Head restraint center rear 64 Headlight flasher 32 Headlight washer 33 Headlight wiper blades 129 Headlights 30 Heated front seats 34 48 51 High beam flash 32 High beam bulb 135 High beam ind...

Page 106: ...icants 150 M Maintenance service 120 Malfunction indicator light 25 Manual climate control with air conditioning 50 Manual transmission 85 Messages in the display 26 Moonroof 41 Multifilter with air q...

Page 107: ...2 Rear window defroster 34 51 Rearview mirror door mirrors 40 Recirculation 48 52 REDUCE SPEED 26 Refrigerant A C system 44 Refueling 77 80 Remote control central locking system 69 Replacing the batte...

Page 108: ...82 Steering wheel adjustment 29 Steering wheel lock 82 Stone chips 118 STOP ENGINE 26 Storage compartments 61 Studded tires 109 Sun visor 41 Supplemental Restraint System SRS 4 Supplemental Restraint...

Page 109: ...Unlocking the trunk 71 Use of Additives 79 V Valet key 68 Vanity mirror 59 Vehicle Identification Number VIN 146 Vehicle loading 110 Vehicle weights 148 VIN Vehicle Identification Number 146 Volvo an...

Page 110: ...Contents Top of Page...

Page 111: ...vities that are not directly related to controlling the car in the driving environment Your new Volvo is or can be equipped with many feature rich entertainment and communication systems These include...

Page 112: ...3 Coolant level should be between the expansion tank marks Mixture 50 anti freeze and 50 water See page 123 4 Engine oil level should be between the dipstick marks The distance between the marks repre...

Page 113: ...beam HB3 55 W 4 Fog light option H3 on R models H1 55W 5 Fog light BA 5s 21 W 6 Tail parking light BA 15s 5 W 7 Brake light BA 15s 21 W 8 Side marker light P 10 W 9 Direction indicator PY 21 W 10 Bac...

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Volvo 2004 S60, Manual

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