Voltronic Power Axpert MKS-4000 Service Manual Download Page 4

 

Axpert MKS-4000/KS-5000 Service manual

 

 

 

1. General information 

1.1 Getting start 

This  manual  is  for  Axpert  MKS  4KVA-5KVA  series,  it  can  help  service  personal  perform  the  basic 

maintenance and repair service. 

This manual focus on the service, so you should get the basic operation of the Inverter/Charger from the 

user  manual,  and  make  sure  you  had  read  and  understood  user  manual  before  you  use  this  service 

manual. 

 

The manual include 8 sections, as follows 

 

General Information, this section show you the general information of the service manual                                                           

 

Functional Block, this section show you the major functional block of the Inverter/Charger   

 

Working Principle of the major Functional Block, this section show you the major functional block 

 

Function explanations for each PCB, this section show you all the PCBs of the Inverter/Charger 

 

Interface, this section show you the LCD interface, include display and setting 

 

Trouble shooting, this section will give you the way to find the trouble 

 

Test step ,this section tell you how to test the Inverter/Charger after you repair the unit 

 

Electric Specifications, this section show you the basic electric specification of the Inverter/Charger 

 

1.2 Important safety instructions 

WARNING:  This  chapter  contains  important  safety  and  operating  instructions.  Read  and 

keep this manual for future reference. 

 

1.  Before using the unit, read all instructions and cautionary markings on the unit, the batteries and 

all appropriate sections of this manual.   

2. 

CAUTION 

--To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries. 

Other types of batteries may burst, causing personal injury and damage. 

3.  Do not disassemble the unit. Take it to a qualified service center when service or repair is required. 

Incorrect re-assembly may result in a risk of electric shock or fire. 

4.  To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or 

cleaning. Turning off the unit will not reduce this risk.   

5. 

CAUTION 

– Only qualified personnel can install this device with battery.   

6. 

NEVER 

charge a frozen battery. 

7.  For optimum operation of this inverter/charger, please follow required spec to select appropriate 

cable size. It’s very important to correctly operate this inverter/charger. 

8.  Be very cautious when working with metal tools on or around batteries. A potential risk exists to 

drop a tool to spark or short circuit batteries or other electrical parts and could cause an explosion.   

9.  Please strictly follow installation procedure when you want to disconnect AC or DC terminals. 

Summary of Contents for Axpert MKS-4000

Page 1: ...Axpert MKS 4000 KS 5000 Service manual 1 Axpert MKS Charger Inverter Service manual...

Page 2: ...Axpert MKS 4000 KS 5000 Service manual 2 Revision Description Prepared by Approved by V00 Initial draft release Fredricker 2013 11 4...

Page 3: ...unctional explanations for each PCB 11 4 1 Main board 11 4 2 Cntl board 11 4 3 SCC board 11 4 4 COMM board 12 4 5 LED board 12 4 6 MPPT board 12 5 Interface 12 5 1 LED Indicator 12 5 2 LCD Display Ico...

Page 4: ...ger 1 2 Important safety instructions WARNING This chapter contains important safety and operating instructions Read and keep this manual for future reference 1 Before using the unit read all instruct...

Page 5: ...should be connected to a permanent grounded wiring system Be sure to comply with local requirements and regulation to install this inverter 12 NEVER cause AC output and DC input short circuited Do NOT...

Page 6: ...ks as shown in figure 2 1 MPPT Solar Charge Controller DC AC Inverter AC DC Rectifier DC DC Converter Charger DC Fuse Input Breaker Thermal Switch Protection to NTC Sensor to NTC Sensor Reverse Polari...

Page 7: ...n the transformer primary and secondary these dots show starts of the winds When Q36 is ON the dot ends of all winds are negative with respect to their no dot ends Output rectifier diodes D54 D57 D67...

Page 8: ...er to the BUS or the BUS can charge the battery Figure 3 2 DC TO DC dual converter 3 3 Inverter Full bridge The Inverter circuit Figure 3 3 and PWM control are can both active under battery mode and l...

Page 9: ...uit Figure 3 3 is active only when the line charging the battery When the battery is discharging S12 is ON and S10 is OFF D10 is reversed cut off L15 is used as a filter inductor Figure 3 4 Buck topol...

Page 10: ...Axpert MKS 4000 KS 5000 Service manual 10 Figure 3 5 MPPT topology...

Page 11: ...PPT 71 500362 XXG 1 Note XX in the serial number is the version of the PCB 4 1 Main board The main board consists of SPS DC DC converter inverter Many semiconductors and easy failure components on the...

Page 12: ...MPPT board The MPPT board consists of SPS BUCK converter MCU control It integrated the MOSFET driver board and SPS driver board on it Many semiconductors and easy failure components on the board so it...

Page 13: ...manual 13 Green Solid On Output is available in bypass mode Flashing Output is powered by battery in inverter mode Green Solid On Battery is fully charged Flashing Battery is charging Red Solid On Fa...

Page 14: ...ing mode 5 2 LCD Display Icons Icon Function description Input Source Information Indicates the AC input Indicates the PV input Indicate input voltage input frequency PV voltage battery voltage and ch...

Page 15: ...in turns 2 2 083V cell Bottom bar will be on and the other three bars will flash in turns 2 083 2 167V cell Bottom two bars will be on and the other two bars will flash in turns 2 167 V cell Bottom th...

Page 16: ...d 75 100 0 25 25 50 50 75 75 100 Mode Operation Information Indicates unit connects to the mains Indicates unit connects to the PV panel Indicates load is supplied by utility power Indicates the utili...

Page 17: ...hecking e Power up checking f Test after repair Following section will help service person to solve most of problem 6 1 Fault Reference Code Fault Code Fault Event Icon on 01 Fan is locked 02 Over tem...

Page 18: ...up process LCD LEDs and buzzer will be active for 3 seconds and then complete off The battery voltage is too low 1 91V Cell 1 Re charge battery 2 Replace battery No response after power on No indicati...

Page 19: ...the air flow of the unit is blocked or whether the ambient temperature is too high Fault code 02 Internal Inverter component over 100 C Fault code 03 Battery is over charged Return to repair center Th...

Page 20: ...ode 30DQ60BG D13 Resistance 24K short or open Driver NPN PNP Q51 Q52 Q54 Q56 Resistance 11 9K PIN1 2 short or open Q50 Q53 Q55 Q57 11 9K PIN1 3 short or open BUCK MOS Q32 Q31 Resistance 280K DS short...

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