background image

Copyright 2002, Nova Cruz Products, Inc. All rights reserved. 

 

 

 

 

 

Revision of July 25, 2002 

 

Nova Cruz and Voloci are trademarks of Nova Cruz Products, Inc.

 

Your motorbike is equipped with a state-of-charge indicator made up of five LEDs 
mounted just below your handlebars on the motorbike frame. The number of LEDs 
illuminated is approximately proportional to the remaining energy in the batteries 
(see battery monitor section for details). When only the one 

red

 LED is illuminated 

you should have 2-3 miles (3-5 km) of range left and should recharge your batteries 
as soon as possible.  

Note that you can restore a few miles/kilometers worth of energy in 15-30 minutes of 
charge time, should you actually fully deplete your batteries while away from your 
normal charging station. (Of course, you need to bring your charger with you to take 
advantage of this rapid recharging feature.) 

The figure below illustrates how speed and rider weight influence range. Note that 
your range will be greatest at low speeds, while your range is lowest at the top speed 
of the motorbike.  Also note that this range is for the single battery pack.  Double the 
range if you are carrying a double battery pack. 

Voloci Range

10

15

20

25

30

35

5

10

15

20

25

30

Speed (mph)

Range (miles)

60 kg 132 lb

75 kg 165 lb

90 kg 198 lb

 

Again, the factors that most influence motorbike range are the 

weight 

of the rider 

(heavier riders require more energy to move a given distance than lighter riders), the 

speed

 at which you ride (the faster you ride, the more energy you use for a given 

distance traveled), and the 

terrain 

over which you ride (traveling over hilly terrain 

requires much more energy than traveling over flat terrain). 

 
 
 
 

Economy/Performance Mode 

Your motorbike is equipped with a switch that allows you to select “economy” or 
“performance” mode. The essential difference between these modes is the amount of 
electrical current that the controller will allow to be delivered to the motor. In 
economy mode, the current is limited to about 60 percent of the system capability. 
This will diminish the acceleration, hill climbing, and top speed of the motorbike, but 
will also limit the rate at which energy is drawn from the batteries. 

Using the motorbike in performance mode does not automatically mean you will 
achieve less range. A disciplined rider with a good feel for the machine can limit the 
power demanded from the batteries when climbing hills, accelerating from a stop, or 
when cruising at top speed. However, when in performance mode, these limits are not 
applied automatically. 

The switch for economy and performance mode is located on the left-hand side of the 
handlebar and is labeled as shown below. 

Batteries and Charging 

Your motorbike contains a removable Nickel Metal Hydride (NiMH) battery pack. 

 

 

WARNING

:

 the batteries on your motorbike contain a tremendous 

amount of energy when charged. Shorting the contacts of the batteries 
can result in sparks and the flow of high current. Use caution when 
transporting and storing the batteries to avoid touching the electrical 
contacts with metal, liquids, or other conductive materials. 

Charging 

Fully charging a single NiMH battery pack takes about 3 hours. Your battery charger 
is a “smart charger” and performs a pre-programmed cycle on each charge. You will 
not damage your batteries by leaving them plugged into the charger for a day or two. 
However, if you expect to leave your motorbike idle for more than a day, you should 
disconnect the charger. 

 

NiMH battery packs are immune to any so-called memory effect. You should 
recharge your batteries at every convenient opportunity and not wait until the 
batteries are fully depleted before recharging. In fact, you will get the maximum life 
from your batteries if you recharge them after every use.  
 
All batteries including NiMH get warm when rapidly discharged.  When the NiMH 
batteries are warm, they may not charge immediately. This is because your smart 
charger senses battery temperature and does not charge the batteries until they have 
cooled down.  If you ride your Voloci hard for more than 5 to 10 miles, there is a 
chance that you will have to wait until the battery cools down before it can be 
charged.  NiMH battery chargers monitor battery temperature to measure level of 
charge so the charger will not charge the battery if it is warm.  If this occurs just plug 
the charger in and the charger will flash yellow while it waits for the battery to cool 

Summary of Contents for NiMH

Page 1: ...Feel free to contact your dealer for service or technical support Dealers specially trained to perform service are listed on our website http www voloci com Technical support inquiries may be made by email to service novacruz com You may also reach a technical support person by telephone during normal business hours Eastern Standard Time at 1 603 742 1037 Safety Not For Children Adults Only The Vo...

Page 2: ...may be required to register and or insure your motorbike These documents are provided as separate items and should be included with the documents provided to you by your dealer or by Nova Cruz if you purchased directly from the factory Insurance Insurance against various types of possible incidents is probably not provided by your existing insurance policies Please check with your insurance compan...

Page 3: ...with suggested orientation The clamp screws should be tightened with a 5mm Allen wrench to 1 0 kg m 7 ft lb of torque Very tight As you tighten the clamps rotate among the four clamping screws until all are tightened equally and have even gaps between the top and bottom clamps in all 4 places Step 7 Handlebar orientation Step 8 Headlight tilted forward 8 Loosen the headlight bolt in the side to si...

Page 4: ...If your Voloci arrived with a rear rack these fasteners may already be installed next to the directional wires Feed the wire for each directional into the hole in the seat frame and press the post on the directional into the wire hole Align the other hole on the directional with the hole in the seat frame and insert the bolts from the outside in Attach the nuts to each bolt on the underside of the...

Page 5: ...the Voloci If you are unsure about setting the brakes please contact your dealer call Nova Cruz or visit a local bike shop for assistance 18 Inflate the tires to 73 psi 5 bar If you do not own a floor pump with a pressure gage you should consider purchasing one for future use The valve on your motorbike tubes is a Schrader type like that found on most automobile tires 19 Install the 2 mirrors H by...

Page 6: ...itch in the on position the microprocessor controller for the overall motorbike will eventually disable the power automatically In this event turn the key off and then on again Make sure to remove your key when parking your motorbike This is for both safety and security reasons Kill switch On the right hand control cluster there is a switch that can be slid sideways This switch is a kill switch Mo...

Page 7: ...ike check these items 1 You are wearing a properly fitting DOT approved helmet and the chin strap is secure 2 The tires are inflated to 73 psi 5 bar Riding with under inflated tires will result in diminished range 3 The wheels are securely attached to the motorbike fork and frame with the front quick release lever securely in the closed position 4 There are no loose damaged or broken components of...

Page 8: ...bike but will also limit the rate at which energy is drawn from the batteries Using the motorbike in performance mode does not automatically mean you will achieve less range A disciplined rider with a good feel for the machine can limit the power demanded from the batteries when climbing hills accelerating from a stop or when cruising at top speed However when in performance mode these limits are ...

Page 9: ...f the charger Temperature and Storage All batteries deliver less performance at very low ambient temperatures When you use your motorbike in cold winter weather you will get the best performance if you store your motorbike indoors Once underway the internal heating of the batteries allows them to perform very well even in cold weather If NiMH batteries are stored in the cold less than 40 degrees F...

Page 10: ... vehicle However the following areas of maintenance may require your attention periodically WARNING Always ensure that power is switched off before working on any part of the drive train This includes sprockets chains disc brakes and wheels Serious injury may result Chain tension Your chain will gradually wear with increasing use As a result of this wear the length of the chain may grow slightly Y...

Page 11: ...es The tires for your Voloci motorbike are custom made for this product and contain tubes You must obtain approved replacement tires from Nova Cruz or your dealer The process of replacing a tire is very similar to that for replacing a bicycle tire If you are not thoroughly familiar with this process you should contact your dealer or Nova Cruz for assistance Headset adjustment Your headset may need...

Page 12: ...are not depressed and the tires are rotating your brake pads may be out of balance In other words the disc may be closer to one pad than the other To fix this on either the front or rear brake loosen the two screws shown in the photo using a 4mm Allen wrench Fully depress the brake lever and hold it there While the lever is depressed firmly tighten both screws Release the brake lever Brake Balanci...

Page 13: ...sure it is latched in place Lights on console do not come on or accessories do not work Loose wiring Check wiring connections under seat and near headlight Reduced braking effectiveness Worn out brake pad Brake cable too loose Uneven rubbing noise Pads unbalanced Replace brake pads Turn barrel adjuster on brake lever to tighten cable Re tension brakes Balance brakes Diminished range Low tire press...

Reviews: