Volkswagen vw 1302 Page 6 Instruction Manual Download

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Summary of Contents for vw 1302

Page 1: ...lnstruction Manual vw1302...

Page 2: ...Instruction Manual vw 1302 s vw 1 302 ffi August 1971 VOLKSWAGENWERK AG WOLFSBURG...

Page 3: ...ents 26 Convertible top 29 What to check 30 Starting the engine 32 Driving hints 33 VW Automatic 34 Winteroperation 38 Traifer towing 40 A 42 46 48 49 JI 52 52 FA 55 56 57 60 62 63 64 65 66 68 74 78 A...

Page 4: ...iable and economical service f rom your car regardless of weather road conditions and mileage run In this connection we should like lo mention the VW Service Record which is the second important publi...

Page 5: ...ill be introduced The results of these checks are printed on the test report simultaneously To do this the vehicle is connected to the electronic system of the diagnosis stand by means of a special so...

Page 6: ...ll the safety features of design and trim which are necessary and which we consider practical All for your safety your protection and in addition to reduce the danger to other road users il the worst...

Page 7: ...irmly fixed individual front seats backrest and seats fully ad iustable Backrests locked to prevent them tilting forward Padded sun visors Large outside driving mirror hinged to yield on impact Inside...

Page 8: ...are properly shut Before getting into traffic stream O check the brakes after having a good look in the mirror O make sure that the haandbrake is right off When on the move O keep a safe distance behi...

Page 9: ...in 140 different countries ln more than 9000 authorised VW concerns You can rest assured that you will find VW Service everywhere as reasonably priced and reliable as at home We know because we suppl...

Page 10: ...mber and engine number The identification plate is underneath the f ront hood near the lock The chassis number is stamped on the frame tunnel under the rear seat The engine number is on the crankcase...

Page 11: ...te the lock in the engine compartment lid It is a good idea to note the number of the key under the plastic cap lf you should lose the key you can then obtain a replacement from your VW Dealer by quot...

Page 12: ...order to ensure that the doors can be open ed f rom outside in an emergency do not press down the locking knobs when the vehicle is in motion When leaving the vehicle just press the safety knob down a...

Page 13: ...so that the seat does not move while you are driving The runners are slightly inclined so that the seat is raised as it goes forward The backrest rake can also be set io various angles with the aid of...

Page 14: ...de of the frame tunnel in the rear footwell The belts for the passengers at the rear are attached to the left and right side panels and in the center of the luggage compartment floor under the seat Th...

Page 15: ...nstrument panel hand and foot controls...

Page 16: ...switch page 16 8 Turn signal and dimmer lever page 17 9 Horn pad 10 Steering ignition lock page 17 1 1 Fresh air control knobs page 25 12 Plate over radio aperture 13 Glove compartment lid knob locka...

Page 17: ...or that the vehicle has broken down and is stationary Regulations governing the use of this type of warning sys tem vary from country to country The emergency light system remains in operation when ig...

Page 18: ...and fro slightly to release the locking pin 1 lgnition off Steering locked Key can be pulled out 2 lgnition on 3 To start The steering is not locked until the key has been pulled out and the wheel tur...

Page 19: ...osition The wipers make one stroke to and fro about every 10 seconds Wash wipe device Only when lever is in central position Pull towards steering wheel Water sprays on to windscreen When you release...

Page 20: ...rvice advisers from every corner of the world In small groups of 8 10 they get to know the mosi modern procedu res By continuous training at their place of work they extend their knowledge and keep it...

Page 21: ...1620 kc s L Long wave 150 290 kcls 2 Rotary knob on left Off on and volume 3 Rotary knob on right Tuning 4 Two tone central press control left bass right treble 5 Two station markers At the back of se...

Page 22: ...unt of care otherwise it will get stiff and is then liable to bend when being pushed down From time to time after washing the vehicle the aerial should be wiped dry with a clean bloth and coated light...

Page 23: ...clear vision to the rear at all times The interior mirror arm has a safety mounting and falls out on impact To install arm again just press it firmly into mounting A non dazzle mirror is available as...

Page 24: ...the Convertible the interior light is fitted in the mirror bracket between the two sun visors The switch positions are Right Light of Center Light on Left Light on only when doors are opened Sliding r...

Page 25: ...right air flow to passenger com partment Lever io left air f low to windshield The windshield can be de iced quickest by directing all the warm air to the vents in the instrument panel O Close footwel...

Page 26: ...admits air Turning to the right reduces air flow The fresh air is cut off completely when the knobs are turned fully to the right past the slight pressure point Switch for two speed fan The fan gives...

Page 27: ...d means good roadholding so take advantage of the possibilities offered by the Volkswagen with its two luggage compartments The lever which unlocks the front hood is in the glove compartment To releas...

Page 28: ...rt meths to 3 parts water will protect the water from freezing down to about 12 C 10 F Methylated spirits will not clean the windshield as thoroughly as the special cleaning solution Checking and corr...

Page 29: ...e tensioned and press the backrest slowly to the rear When the backrest is folded forward the cover falls down of its own accord lf you wish to carry large pieces of luggage you can secure the rear ba...

Page 30: ...press buttons Before fitting a lonneau cover on a vehicle with headrests the front seats and backrests must be moved as far to the rear as possible as otherwise the tonneau cover will not fit properl...

Page 31: ...intenance services This applies parti cularly to vehicles which are driven f requently in city traffic and for short distances only 2 lf the pedal free travel suddenly increa ses one of the two brake...

Page 32: ...he crankcase When topping up always use a good brand of gasoline engine HD oil Details of the various oil viscosity grades are given on page 60 Correct tire pressures are essential in the interests of...

Page 33: ...here is a non repeat lock in the switch which prevents the starter f rom being operated when the engine is running and thus being damaged 32 The warning ldmps in the speedometer dial which come on whe...

Page 34: ...the forks in time After changing gear hand off ihe gear lever 1 6 liter 1 3 liter engine engine 1st gear kph mph 0 25 0 15 0 25 0 15 2nd gear 20 55 12 34 20 50 12 31 kph mpn 3rd gear 35 90 22 56 35 8...

Page 35: ...When selecting a driving range the transfer of power from the engine to the transmission is interrupted by a shift clutch which automatically disengages the moment you move th selector lever towards...

Page 36: ...selector lever lies between driving ranges 1 and 2 which are the ones you will use most To select driving range L or R the selector lever has first to be pressed to the left Starting the engine is on...

Page 37: ...l the red warning lamp 36 in the speedometer may light up see page 16 This means that the temperature of the f luid in the converter has risen considerably To speed up the cooling rate you must select...

Page 38: ...t good enough for your VW Workshops not authorized by VW cannot offer you the sort of service which you get at a VW shoo The Volkswagen Diagnosis and Maintenance system for example Trained mechanics w...

Page 39: ...s Radial ply tires are also good in winter condi tions lf conditions are not too severe these tires can be fitted instead of M S tires M S and M S studded tires of the radial ply type have the very be...

Page 40: ...ter The steadilv increasing use of chemicals to de ice the roads produces solutions which attack even the most durable paintwork after a time The underside of the Volkswagen is sprayed with a waxbased...

Page 41: ...most cases lf the trailer is wider than the vehicle both outside mirrors should be on extending telescopic arms so that a good view to the rear is always obtained O Always drive at a moderate speed In...

Page 42: ...damage to the transmission The fluid in the torque converter can get too hot if a driving range which causes too much slip is selected when moving off and driving Overheating will not occur however i...

Page 43: ...Polishing Should only be done if paint has lost shin and gloss cannot be brought back with wa After treatment with polish the vehicle must b waxeo lf paint is cleaned with polishing not be waxed afte...

Page 44: ...ects the chromed parts Liquid chrome protector should be used to prevent corrosion of parts for a long period Apply with spray gun where possible Protective film remover is used to remove the film Cle...

Page 45: ...b it off Silicon remover in the washer water also helps to keep the windshield clean Bottle of window cleaner 000 096 1 05 200 cc Sachet of window cleaner 35 cc 44 lnsect sponge 000096083 Anti mist cl...

Page 46: ...VW Genuine Volkswagen exchange parts too What is the difference The price Genuine Volkswagen exchange parts are cheaper Often 50 or more Because we take ihe old parts in part payment and recondition t...

Page 47: ...f tire When the indicators appear in two or more adjacent grooves this is a clear sign that the tire is worn almost down to the permissible limit A tire which is worn to this extent should be replaced...

Page 48: ...use radial ply tires because they appreciate the positive characteristics of these tires such as longer service life increased skid resistance better cornering properties short braking distances and l...

Page 49: ...g 3 Push seat forward out of runners Putting front seats back Place seat in front of runners on a piece of paper to stop grease from seat guides getting on the carpei Lift seat slightly and install se...

Page 50: ...ack bar lf your vehicle tool kit contains a bar with a flat end the wheel cap is removed with this Loosen all wheel bolts about one turn with socket wrench and bar Insert jack into square hole under s...

Page 51: ...nserted Tighten bolts first using wrench without bar and while tightening move wheel to and f ro so that it is centered on the hub or brake drum by the rounded shape of the bolt heads lnsert bar into...

Page 52: ...ad justing line to the left of the cross and the angle in the light dark border line is exactly on the cross 2 Sealed Beam unit On Volkswagen with Sealed Beam headlights use sketch 2 and aim beams as...

Page 53: ...se of the side light bulb Install connector Install headlight When installing insert the screw first then press the headlight over the top lug and tighten the screw Check headlight setting 2 Sealed Be...

Page 54: ...an be taken off Press bulb lightly into holder turn and take our Top turn signal Center brake and tail Bottom back uP light When inserting the brake and tail light bulb the retaining pin nearest to th...

Page 55: ...re as this can cause serious damage elsewhere in the electrical system ft is advisable to always carry a few spare 8 and 16 ampere fuses on the vehicle There is an I ampere fuse under the rear seat th...

Page 56: ...greased with terminal grease Ensure that the ground connection makes metal to metal contact with the body lf you lay the vehicle up for a prolonged period have the battery checked and charged in a VW...

Page 57: ...le must use his clutch very carefully when moving off and changing gear In this instance it is easier for the driver of a vehicle with automatic transmission because the torque converter between engin...

Page 58: ...is really quite easy once you know it is done Cond ition Possible cause What to do A Starter will not turn engine or turns it too slowly 2 Battery flat battery cable oxidized or loose Have battery cha...

Page 59: ...neutral I strong spark should jump from end of cable t metal part 1a lf a spark appears lake plugs out Dry plugs out clean electrodes with a chip of wood and checf gaps lnstall new plugs it necessary...

Page 60: ...tch the fuel which runs out in a cloth Fire Danger 2d Engineflooded dueto pumping acceleratorpedal when starting 2a lI fuel does not flow freely the filter in the fuel pump may be blocked Take filter...

Page 61: ...e seen that the Volkswagen engine normally requires only two different viscosity grades which are selected as follows ml II I lIlIIilrIlIl IIIlIl fiilflllln I Illfilflflll IIflIIIIflIIIIflIIffiIIII M...

Page 62: ...in the manual transmission and final drive at arctic tomperatures ATF is used in the torque converter of the VW Automatic all the year All AT Fluids which carry the Dexron test mark for example Dexron...

Page 63: ...4 lmp pints Due to the detergent properties of the HD oil the fresh oil will look very dark after the vehicle has been running for only a short time This need not worry you and under normal operating...

Page 64: ...e see page 61 pro ceed as follows The old oil should be drained when warm The magnetic oil drain plug B must be cleaned carefully and 2 5 liters of good qua lity hypoid oil put in The oil sometimes ru...

Page 65: ...tightened to 1 mkg 7 lb ft The transmission is then filled slowly with 3 liters of hypoid oil Vehicles wilh the VW Automatic transmission are fitted with a container which holds the ATF for the torqu...

Page 66: ...s of oil are put into the door locks through a small hole in the end of the door which is normallv sealed with a plug The hood locks are greased lightly if stiff in operation The lock cylinders are tr...

Page 67: ...ir cleaner support bracket Loosen air cleaner clamp screw D and detach left vacuum hose from cleaner cover Takr cleaner off carburetor Release clips pull right vacuum hose off cleaner cover and take t...

Page 68: ...67...

Page 69: ...63 6 ft lbs at 2600 rpm 9 4 m s 1848 ft min at 4100 rpm 8 5 liters per 100 km 33 2 miles per lmP gallon 9 0 liters per 100 km 31 4 miles per lmp gallon 91 Octane Res F1 0 5 1 0 liter per 1000 km 1 4...

Page 70: ...eanng Main drive shaft ear ht speed gm6 Drive pinlon oil doin plug I 0iffeEntial pinion Camshaft t il stminer TBnsmissi0n shift lerer l ifierentlal side gmr l ifferential h0using Camshaft dnve gea6 oi...

Page 71: ...hanical hand brake effective on rear wheels Wheelbase 2420 mm 95 3 in Turningcirclediameter approx 9 6 m 31 6 ft Track at front 1379 54 3 in Total toe not pressed O 6 4 2 mm unladen 1 20 r 20 unladen...

Page 72: ...distributor with vacuum and centrifugal spark advance Firing order 1 4 3 2 Basic ignition timing 7 5 before TDC at 800 900 rpm Contact breaker gap 0 4 mm 016 in Spark plugs Bosch W 145 T1 Beru 145 14...

Page 73: ...m 5 9 in 870 kg 1918 lbs 400 kg 881 lbs 1270 kg 2799 lbs 530 kg 1168 lbs 760 kg 1675 Ibs 50 kg 110 lbs 500 kg 1 100 lbs 400 kg 880 lbs Convertible 4080 mm 1585 mm 1500 mm 150 mm 920 kg 2028 lbs 360 kg...

Page 74: ...ory specif ications 1 6 liter engine 1 3 liter engine Peffofmance Maximum and cruising speed 130 km h 12 km h Acceleration 0 80 km h 50 mph approx 12 5 seconds approx 14 seconds Climbing ability Sedan...

Page 75: ...car 42 leatherette 43 Chassis description 70 number I careinwinter 39 Climbingability 73 I Clutch design 68 pedalfree play 68 Coldweatherhints 38 Compressionratioofengine 68 Contactbreakerpoints gap 7...

Page 76: ...ad on roof 72 Luggage compartments 26 28 Maximum output 68 Maximumspeed 73 Oil consumption 68 Oil level engine 31 transmission 63 Oil changingandlubrication 62 Paintwork polishing Ratios rearaxle 68 t...

Page 77: ...7 Typeoffuel 60 Upholstery cleaning 43 Valves clearance Vent wing Warninglamps 16 32 Washingyourcar 42 Waxing 42 Weights 72 Wheel base 70 Wheels balancing 47 changing 49 rimsize 70 Windows cleaning 44...

Page 78: ...servoir vw 1302 i i rii r engine Regular fuel minimum octane rating 91 otherwise premium VW 1302 S 1 6 liter engine HD oil for gasoline engines SAE grade viscosity according to time of year Further de...

Page 79: ...x 905 LA X DA The torque should be 15 mkg Normal tires front tear With 1 or 2 occupants 1 1 kg cm2 1 9 kg cmz With 3 to 5 occupants 1 3 kg cmz 1 9 kg cm2 For sustained high speed driving increase pre...

Page 80: ...iengesel lschaft May not be reproduced or iranslated in whole or in part without the written consent of Volkswagenwerk All rights reserved Specifications subject to alteration without notice 561 007 2...

Page 81: ...g j t ffi a...

Page 82: ...englisch...

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