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33.VW.2210.1625_BA_V01_EN 

VAS 5581A/12 

 

EN | Safety 

 

Intended use 

Use the product only in accordance with this operating manual; otherwise the electrical 
hazard protection provided by the product can no longer be guaranteed. 
The product is used to adapt the VAS 5581/VAS 5581A high-voltage diagnostic box to the 
vehicle-side plug connection specified by the vehicle manufacturer in the guided fault 
finding. 
The product may only be used on high-voltage systems that have been certifiably de-
energized. 
The product is suitable for testing the traction battery in the following vehicles: 

 

Porsche Taycan (2020 model) 

In this operating manual, vehicle manufacturers are exclusively defined as vehicle 
manufacturers in the Volkswagen Group. 
Any use beyond what is listed here is prohibited. 

Requirements for the target group 

Only qualified personnel may work with this product! 
In this operating manual, qualified personnel is defined as personnel meeting all 
requirements for working on high-voltage systems applicable in the country of operation, as 
defined by: 

 

Regulations applicable in the country of operation 

 

Qualification according to DGUV 200-005 level 2 or higher, or equivalent 

 

Specifications from the vehicle manufacturer and/or the operator. 

At all times while using the product, staff must wear the personal protective equipment 
prescribed by the vehicle manufacturer for work on high-voltage systems. 

Duties of the operator 

The operator is responsible for ensuring that all staff working with the diagnostic cable 
fulfills the requirements for the target group. 
Furthermore, the operator is responsible for ensuring the following: 

 

The diagnostic cable is always in perfect working order. 

 

The regular inspection intervals for the diagnostic cable are observed and recorded. 

 

 

 

Summary of Contents for VAS 5581A/12

Page 1: ...33 VW 2210 1625_BA_V01_EN VAS 5581A 12 1 Operating manual Diagnostic cable VAS 5581A 12...

Page 2: ...e or in part always requires the written permission of the manufacturer Copyright TRANSLATION OF THE ORIGINAL OPERATING MANUAL All rights reserved All text images and graphics are subject to copyright...

Page 3: ...ety instructions 6 Intended use 7 Requirements for the target group 7 Duties of the operator 7 PRODUCT DESCRIPTION 8 Scope of delivery 8 Design 8 Symbols and connections 9 Wiring diagram 10 Technical...

Page 4: ...fety requirements and the state of the art for working with high voltage systems Validity of the declaration of conformity The declaration of conformity applies to the product described in the operati...

Page 5: ...ng product Item number 22101625 Designation Diagnostic cable VAS 5581A 12 Warning levels This chapter provides information about the warning levels used in this operating manual DANGER Failure to obse...

Page 6: ...ock The electrical voltage in high voltage systems is lethal and can cause death by electric shock Liquids condensation and high humidity can cause short circuits Do not let the product come into cont...

Page 7: ...irements for the target group Only qualified personnel may work with this product In this operating manual qualified personnel is defined as personnel meeting all requirements for working on high volt...

Page 8: ...mediately check the condition of the product and the completeness of the delivery If anything is missing or defective please contact the manufacturer immediately 1 Diagnostic cable 2 USB stick with op...

Page 9: ...oduct The product complies with protection class II meaning it has increased or double insulation between active and accessible parts in accordance with VDE 0100 Part 410 412 1 The disposal instructio...

Page 10: ...33 VW 2210 1625_BA_V01_EN VAS 5581A 12 10 EN Product description Wiring diagram...

Page 11: ...nt 5 A Weight 590 g Cable length 1950 mm 1520 mm Ambient conditions Operation Storage Transportation Temperature 5 C to 40 C 20 C to 60 C 20 C to 60 C Elevation above sea level Max 2000 m No limitatio...

Page 12: ...al Maintenance WARNING Danger of fatal electric shock The electrical voltage in high voltage systems is lethal and can cause death by electric shock Use the product only for the applications intended...

Page 13: ...N VAS 5581A 12 13 EN Operation Startup Observe the safety instructions Connect the ground clip to a conductive part of the vehicle body Connect the plug to the disconnected socket on the traction batt...

Page 14: ...33 VW 2210 1625_BA_V01_EN VAS 5581A 12 14 EN Operation Connect the plug to the diagnostic box You can now perform measurements in accordance with the guided fault finding...

Page 15: ...parks and electric arcs Do not use the product in potentially explosive atmospheres Detaching the plug connection for the diagnostic cable 20 pin The plug connections have a bayonet locking mechanism...

Page 16: ...ly a dry cloth to clean the product Storage and transportation Store the product in a dry and dust free location when not in use Disposal Observe the safety instructions Always dispose of the product...

Page 17: ...al material and workmanship Further information on the warranty conditions can be found in the terms and conditions on the manufacturer s website Customer service Always include the serial number with...

Page 18: ...81A 12 18 Volkswagen Aktiengesellschaft K GVO LW Group After Sales Group Service Literature and Systems Repair Shop Equipment PO box 011 4915 38442 Wolfsburg Germany For internal use only Subject to t...

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