Pro
te
cte
d b
y c
op
yri
gh
t. C
op
yi
ng
fo
r p
riv
at
e
o
r c
o
m
m
e
rc
ia
l p
u
rp
o
s
e
s
, i
n
p
a
rt
o
r i
n
w
h
o
le
, i
s
n
o
t p
e
rm
itt
ed
u
nl
es
s a
ut
ho
ris
ed
by
Vo
lksw
agen
AG. Volkswagen AG doe
s not
gua
ran
tee
or a
cc
ep
t a
ny
lia
b
ilit
y w
ith
re
s
p
e
c
t t
o
th
e
c
o
rr
e
c
tn
e
s
s
o
f
in
fo
rm
a
tio
n
in
th
is
d
oc
um
en
t.
C
op
yrig
ht b
y V
olk
sw
age
n A
G.
– Transfer parting cuts to new parts and cut out.
6.2.2
Welding in
– Adapt new part to fit and secure in position with vehicle stand‐
ing on alignment bracket set .
– Check fit with add on parts.
– Weld longitudinal member for upper inner wheel housing, RP
spot weld seam.
– Weld parting cut, SG stepped weld seam.
– Apply 2-K body adhesive -D 180 KD3 A2- in the area of the
factory bonding.
Note
New part must be welded-in within 20 minutes or adhesion prop‐
erties of adhesive will be impaired.
– Removing and installing upper outer longitudinal member for
wheel housing
– Weld in upper outer longitudinal member for wheel housing,
RP spot weld seam.
– Weld in parting cut, SG stepped weld seam.
Jetta 2005 ➤
Body Repairs - Edition 04.2009
6. Renewing upper longitudinal member for wheel housing - partial renewal
69
