Volkswagen CJDA, Workshop Manual

Page: 206 / 553

Note
◆
The plastic protectors fitted to protect the open valves must
be removed only immediately before the cylinder head is fit-
ted.
◆
If the cylinder head is replaced, all the coolant in the system
must also be renewed.
Observe safety precautions
⇒
Page 354 .
Observe rules for cleanliness
⇒
Page 354 .
Removing and installing Hall sender -G40-
⇒
Page 191 .
Removing, installing and tensioning toothed belts
⇒
Page 210
Checking compression
⇒
Page 218 .
1.1 Assembly overview - cylinder head
1 - Cylinder head
q Check for distortion
⇒
Fig. on page 191 .
q Removing and in-
stalling
⇒
Page 220
q After renewing, re-
new entire coolant.
2 - Washer
q For cylinder head
bolt.
3 - Cylinder head bolt
q Renew
q Note sequence
when loosening and
tightening
⇒
Page 220 , Re-
moving and instal-
ling cylinder head.
q Before installing,
place washers in
cylinder head
⇒
Item 2 .
4 - 25 Nm
5 - Lifting eye
6 - Gasket
q Renew
7 - Vacuum pump
q Removing and in-
stalling
⇒
Page 226
8 - 10 Nm
9 - Coolant hose connec-
tion
10 - 10 Nm
3
Industriemotoren - Industrial Engines 2009
▶
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
190 Repair Group 15 - Cylinder head, valve gear