Volkswagen Campmobile Repair Manual Download Page 9 | Manualshive

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Summary of Contents for Campmobile

Page 1: ... a Repair Manual Type 2 6 l rfl z Campmobile Repair Troubleshooting ...

Page 2: ...epersonservicing thevehicle Partnumberslistedin this manualarelor relerence only Alwayscheckwith yourauthorized dealer toverilypartnumbers w 42 028 965 1 FirstEdition 4 78 Manufactured intheUnited States of America 1978 VOLKSWAGENWERK AKTI ENG ESELLSCHAFT Allrights reserved Allinformation contained inthispublication isbased onthe latestproduct information available atthetimeof printing Therightisr...

Page 3: ...76 2 Circuitbreaker 97 3 Closet 76 3 Controlpanel97 3 Current flowdiagram cANADA 97 12 usA 97 4 Cut off relay forauxiliary battery 97 11 Ef ectrical system general layout 97 2 Leftsidetrimpanel 75 9 Louvered window 76 8 Luggage rack 75 2 75 7 Pop up roof 75 2 75 3 canvas 75 2 75 4 seal 75 2 75 5 Rear seatandstorage locker 77 2 Rectifier 97 3 Refrigeratorcabinet 76 7 Sinkandgasrange cabinet 76 4 Si...

Page 4: ......

Page 5: ...75 Interior Panels Roof 751 ...

Page 6: ...75 Interior Panels Roof Seal removing installingpage75 5 Foof reptacing page75 4 removingpage75 4 installingpage75 5 fiff i 3r3ii3i Luggagerack fiffnffii 3 i3l KF 7 5 2 iff l anvas sea ...

Page 7: ...p A frombolt B pushbolt B out of bracket C letstrutsupports B rest between bothboltsin brackets C Note Following procedures require 2 mechanics to avoid damage tovehicle paint remove 3 bolts arrows oneachsideof rearlinkages andtiethemtogether letpop up roofrestatrearof vehicle roof liftpop up roofoffvehicle third mechanic required Note Donotdamage paintwithfrontsupport struts whenremoving roof i l...

Page 8: ...n pushroofon bothsidesto front pushcenterpartof roofto frontalsoand let latchengagein lock checkalignmentof pop uproofto luggagerack and seatingof seal arrows if necessary realignroofby movingrear linkages A in elongated holesandtightenboltsB Pop up roofcanvas replacing Note Whencanvasmust be replaced cut it along vehicleroof Thisensureseasvremovalof screws in channel Pop up roofcanvas removing Wo...

Page 9: ...th required to woodenframe Note Alwaysstart at corners reinstallpop uproofandcanvasas described on page75 4 Pop uproofseal removing openroofand pulloff seal Pop up roofseal installing Worksequence installsealwith crosssectionA A on rearand leftand rightsides installsealwith crosssectionB B on front sealfor front crosssectionB B A insertedsteelclamps B rubberpartof seal sealfor sidesand rear cross ...

Page 10: ...ls Roof coatsealwithtalcum powder slidesealoveredges of roofstarting at both frontcorners arrows to make suresealwithinserted clamps is seated properly on roofpressit ontoedgeswith plastic wedge A 75 6 Pop up roor seal ...

Page 11: ...emoving 2 Phillipsscrews removeinteriorlight B and insulatehot wire removeallT Phillipsscrewson rearpartof frontheadliner arrows remove2 Phillipsscrewson frontpartof front headliner arrows partially pulldownfrontheadlinerand insulation removenuts arrows Lussagerack 75 7 ...

Page 12: ...g Worksequence placerubberwashers A on holes lift luggagerackon roofandalignholes insertsheetmetalscrewsand looselytighten in brackets B installwashersand nutsfrom insideof vehicle and looselytighten finallytightenall sheetmetalscrewsand nuts reinstallinsulation frontheadliner beading and interiorlight 75 8 Lussage rack ...

Page 13: ...tareremoved loosencableclamp disconnectwiringfrom plug A removePhillipsscrews arrows and pullout controlpanel B IF WARNING Beforestartingto performfollowingrepair operations disconnectextensioncordand removegroundstrapon both batteries r trim oanelout of channel Leftinsidetrimpanel installing installin reverse order r Leftinsidetrim panel 75 9 ...

Page 14: ......

Page 15: ...76 Cabinets Water Tank Windows 76 1 ...

Page 16: ...n cabinetlid on left side removefour nuts arrows and oush bolts into closet on right side removePhillipsscrews arrows lift cabinetout 2 mechanicsneeded Ceilingcabinet installing installin reverse orderstartinowith 2 bolts in top of cabinet 76 2 ceirins cabinet ...

Page 17: ...et is removed removeenginecompartmentinsulation removePhillipsscrews arrows also hold refrigeratorcabinet frame removePhillipsscrews arrows at bracketsat enginecompartmenttop remove Phillips screws arrows at bracket on roofframe tilt closetandremove Closet installing installin reverse order croset 76 3 ...

Page 18: ...76 Cabinets Water Tank Windows 76 4 Sink and sasranse cabinet ...

Page 19: ...icle A bracketfor sink drain B covefplatewith seal C cov I plate for water tank drain hose remove lockbolt A for sparetirestorage compartment doorfrombracket C remove door B fromhinges remove bolts arrows behinddriver s seat partition removebolts arrows insideof cabinet Sink and gas rangecabinet 76 5 ...

Page 20: ... removefuse in in linefuse holderfor water pump disconnecthot wire A and ground wire B from fuse box gas rangeconnection C andcity waterhook up D E sink drainpipe Note Donotdamage wire arrow to fusebox Sinkandgasrangecabinet installing install in reverse order CAUTION Water andgasrange connections must not leak remove sinkandgasrange cabinet 76 6Sink and gas rangecabinet ...

Page 21: ...ink and gas rangecabinetis removed removebolt arrow locatedin storagelocker underrearseat bench disconnectelectricalconnectionand lift out refrigeratorcabinet Refrigerator cabinet installing installin reverse order Note Connectelectricalwires removePhillipsscrews arrows holdingframe Refrigeratorcabinet 76 7 ...

Page 22: ...ly possibleafter refrigeratorcabinet removecurtain rod cover arrow remove2 Phillipsscrewsholdingcurtainrod and bendrod A down carefully removeknurledknob of windowopenerand 16 Phillipsscrews arrows carefullypresslouveredwindowto outsideof panelopening cover ts removeo 76 9Louveredwindows ...

Page 23: ...equence installlouveredwindow in panelopening with two uppercornersfirst check properseatingof rubbersealing Rectify fit of rubberlip if necessary install16 Phillipsscrewsand knurledknob of windowopener installcurtainrod installcurtainrod cover Louvered window76 9 ...

Page 24: ......

Page 25: ...Seats Table Beds 77 771 ...

Page 26: ...t areremoved eg gugl pullseatbeltsintostoragelocker removePhillipsscrew arrow on leftand right sidesat brackets WARNING Beforestartingto performfollowingrepair operations disconnectextensioncordand removegroundstrapon both batteries remove2 self locking nuts A nut fromanchor bolt B andbolt fromfloor C Wfl tu m4 W WwW W 77 2Rearseatand storagelocker ...

Page 27: ...ptacle and housingon bottom of storagelocker opencoverof rectifieranddisconnectwiring A at connector B lift rearseatout of vehiclewith a helper Note Makesurewoodenwedgeremainsunder anchorbolt Rear seatandstorage locker installing install inreverse order Note Wheninstalling reinforcement platewith 2 studs A in rightwheelhousing makesurerubbersealing B is attached Usenewself locking nuts I I I q t F...

Page 28: ......

Page 29: ...Wiring 97 971 ...

Page 30: ...sideauxiliary outlets circuitbreaker or rectifier if vehicleis hooked up to 1 10 voltA C Note lllustrations show USAversionequipment External electricalreceptacle for 110volt A C connections Fig 1 Controlboard removing installingFig 4 Fluorescenllamp 12voll D C swilch Fig 1 Externalelectricalreceptacle connections 1 electricalreceptacle 2 blackcoloredwire 3 white coloredwire 4 non insulated copper...

Page 31: ...ceptacle disconnected and inlinefuseon auxiliarv battervremoved lz7 Tazf Fig 5 Sinkwaterpump removing instalting removefuse in fusebox removecoverplatein sink cabinet disconnectwiresat connector 4 loosenclamp 3 removewaterpump 1 with fuse housing 2 Fig 3 Rectifier converts 110voltA C to 12volt D C 1 housing 2 f useon D C side 25 amps 3 wire fromexternalreceotacle via circuitbreaker 4 hot wire 12 v...

Page 32: ...97 wirins Currentflow wiring diagramcolor code Black BK Green G Brown BR Blue BL Red R Violet V Orange O Gray GY Yellow Y White W 1 E fl B ll 0 5 c I 8K l il 5678 97 4 currenrfrowdiasram USA vgrsion ...

Page 33: ... fuse 12volll25amp in rectifier 53 fuse 12 volt 15 amp for refrigerator 54 fuse 12 volt 16 amp forauxiliary battery S5 fuse 12 volt 16 amp forwaterpump f 2 wireconnector double inrectif ier T2a wireconnector double nextto refrigerator thermostat T2b wireconnector double nexttowaterpumpswitch T2c wireconnector double nextto waterpump T3 wireconnector 3 point onrefrigerator thermostat T4 wireconnect...

Page 34: ...wireconnector terminal2 o if test light lightsup fuse is OK removetest light leadfrom terminal2 and connectto fuseholderterminal3 if test light lightsup fuse is defective Note lf auxiliarybatteryis recharged with rectifier it is possiblethat fuse in rectifierblows In suchcase chargeauxiliarybatterywith stationarycharger Ssfuseforrefrigerator checking locatedon controlpanel checkfor blownfuse Sofus...

Page 35: ...lightto blueandwhitewireof 2 pointwireconnectoron refrigerator Note Do not disconnectwireconnector test lightlightsup test lightdoesnot lightup reoair broken wire wiring of refrigerator thermostat orresistor broken disconnect2 pointwireconnector connectohmmeteras shown turn thermostatfullyto right wiringnot broken ohmmeterreads 0 2 5Ohms wiringbroken ohmmeter reads oo Ohms goto nextpage refrigeran...

Page 36: ... C power BATTERY CITY POWER switch is switchedto CITYPOWER o circuitbreakeris in ON oosition o extensioncord is pluggedin externalreceptacle I 4r mr l fuse 25amp in rectifierblown connecttest lightto terminals4 and5 of wireconnector test lightdoesnot light up test lightlightsup fuseOK go to page97 9 wire 2 5mm z to 4 pointconnectoron controlpanelbroken removecontrolpanel connecttest lightto redand...

Page 37: ...htup fuse 25amp blown replace rectifierdefective connecttablelamp 110volt to auxiliary outletat kick board tablelamplightsup tablelampdoesnot lightup wirefromexternal receptacle to rectifierbroken reparr WARNING Unplugexternalreceptacle beforerepairing brokenwire Continuedfrom page97 8 m USAversionTroubleshooti ng refrigerator 97 9 ...

Page 38: ...rybatterycharger 3 alternator with vehicleenginerunning Note Discharged batterywill not onlybe causedby operatingrefrigerator too longon batterybut also by defectivecut offrelayfor auxiliarybattery auxiIiarybatterydischarged BATTERY CITY POWERswitch 1 in oositionBATTERY refrigerator switch 2 in positionON refrigerator thermostat turnedfullyto right checkchargeof batterywith switch 3 in oositionBAT...

Page 39: ...ctive bridgeterminal87of relayand ground with test light sta rt engine with engineat idle test lightmust lightup test lightlightsup test lightdoesnot light up cut off relay OK cut offrelayfor auxiliarybatterydefective stop engine bridgeterminal86 blackwire and terminal30 redwire of cut offrelaywith test light relayclicksand test lightdoesnot lightup relaydoesnot click points inrelay defective repl...

Page 40: ...97 wirins I ll Av Y tl c I BK 1 T T Ass fl i Currentflow wiring diagramcolorcode Black BK Green G Brown BR Blue BL Red R Violet V Orange O Gray GY Yellow Y White W 97 12 currenrrowdiasram CANADA version ...

Page 41: ...liary battery 56 fuse 12volt 2amp for waterpump T2 wireconnector double nextto refrigerator switch T2b wireconnector double nexttowaterpumpswitch T2c wireconnector double nextto waterpump T3 wireconnector 3 point nextto refrigerator thermostat U auxiliary outlets 110 voltA C V waterpump W flourescent lamp12voltD G Z resistor forrefrigerator 110voltA C 21 resistor forrefrigerator12voltD C O ground ...

Page 42: ...eceptacle pulled inlinefuse 12volt 16amp forauxiliarybattery nextto batteryin enginecompartment Ref rigerator doesnotcoolon110volt A G power pullout plugat 110voltA C receptacle checkextensioncordandauxiliaryoutletson kick boardfor brokenwire wiresfor looseand discoloredconnections if no faultsarefoundcheckas describedabove refrigerator doesnot cool auxiIiarybatterydischarged bridgewhiteand blackw...

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