Volkswagen Amarok 2011, Workshop Manual

Page: 52 / 259

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15 – Cylinder head, valve gear
1 Cylinder head
1.1 Assembly overview - cylinder head
Note
♦
Renew cylinder head bolts.
♦
During fitting work, renew self-locking nuts, bolts which have
been tightened further as well as oil seals and gaskets.
♦
The plastic protectors fitted to protect the open valves must
only be removed immediately before fitting the cylinder head.
♦
When fitting a new cylinder head or cylinder head gasket, drain
off all the old coolant and refill with new coolant.
1 - Cylinder head gasket
❑ Renew.
❑ Observe installation po‐
sition: Part number to
cylinder head
2 - Bolt
❑ 25 Nm
3 - Transport lug
4 - Bolt
❑ Tighten in 2 stages:
1.
Tighten to 8 Nm
2. Use fixed wrench to
turn 90° further
5 - Cylinder head
❑ Removing and installing
⇒ page 48 .
❑ Check for distortion
⇒ page 48 .
6 - Cylinder head bolt
❑ Renew.
❑ Note procedure when
loosening ⇒ page 48 .
❑ Note procedure when
tightening ⇒ page 46 .
❑ Tighten in 3 stages:
1.
Tighten to 40 Nm
2. Use fixed wrench to
turn 90° further
3. Use fixed wrench to
turn 90° further
Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011
46
Rep. gr.15 - Cylinder head, valve gear