Volkswagen 1992 Caravelle Instruction Manual Download Page 53

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Summary of Contents for 1992 Caravelle

Page 1: ...Instruction Manual Caravelle and Transport www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Page 2: ...used This Instruction Manual explains how to drive your Caravelle Transporter in a way that is compatible to the environment and save money at the same time Just turn to the heading Environment in th...

Page 3: ...lone there is a network of about 9000 Volks wagen dealers that work economically and professionally in accord ance with factory guidelines The Volkswagen dealers also guarantee that everything is OK o...

Page 4: ...end of this manual we have made a list of the checks which you should carry out regularly to keep your vehicle roadworthy at all times The Service Schedule contains identification data for your car th...

Page 5: ...ox oil 96 99 Air cleaner 100 Power assisted steering 100 Cooling system 101 Brake fluid 104 Battery 106 Windscreen washer system 108 Wheels 110 Arduous operating conditions 115 Winter driving 116 Acce...

Page 6: ...LI A o n B O A R D A N D C O N T R O L S www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Page 7: ...f 18 Horn only functions with ignition switched on 19 Controls and switches for heating ventilation air conditioner V 20 Gear lever manual gearbox Selector lever automatic gearbox 31 21 Switch for rec...

Page 8: ...op and switch engine off Details can be found on the pages given B Some of the lamps shown here are only on certain models or are optional extras 3 Alternator 49 If one of the lamps marked with comes...

Page 9: ...n be ordered from a Volkswagen dealer It must then be stated if it is the main key or the second key The tag should be kept safely and separate ly in your wallet for example so that no un authorized p...

Page 10: ...heir own Locking the doors can prevent them from bursting open in an extraordinary accident situation Locked doors also prevent per sons from entering the car forci bly e g at traffic lights However i...

Page 11: ...emergency they make it more difficult for outside help to open the doors Sliding door From outside the sliding door can be locked and unlocked with the key The sliding door can also be locked from ou...

Page 12: ...with a child proof lock When the child proof catch is engaged lever on lock moved down the inner lever is blocked The tailgate can then only be opened from outside To close tailgate pull it down and s...

Page 13: ...a check strap Lefthand door The lefthand door can be opened when the righthand door is open To open pull release lever see illustration and open door Note When closing the wing doors always ensure th...

Page 14: ...Front passenger door All windows can be opened automatically by touching the lower part of the appropri ate switch If more than one window is to be opened at the same time this is done auto matically...

Page 15: ...can just be seen This setting ensures the best possible field of view and in addition it serves as an instant check on the mirror setting Normal outside mirrors are adjusted by pressing the edge of t...

Page 16: ...irrors are heated as long as the heated rear window is switched on Folding outside mirrors in The outside mirrors can be folded in When folded in the mirrors are held by a det ent To fold out again pr...

Page 17: ...ball pens key rings pipes etc b e c a u s e this can c a u s e in jury to the body Loose bulky clothing e g overcoats over jackets affects the fit and function of the belts The belt m u s t not be j...

Page 18: ...as shown on no account against the neck and be firmly in contact with the body The backrests of the front seats must not be inclined too far to the rear otherwise the belts are no longer fully effect...

Page 19: ...o l e n g t h e n belt hold the tongue at right angles to belt and pull belt through to the re quired length see illustration The belt is easier to adjust if tongue and cap are pressed together To s h...

Page 20: ...the section Seat belts should also be noted Note the following points when purchasing installing and using a child restraint system For safety reasons always use a restraint system which conforms to...

Page 21: ...djustable Removing and installing To remove head restraints in front seat backrests pull restraints up to the stop press both buttons arrows and atthe same time take restraints out To install again pu...

Page 22: ...elease lever and move seat further so that the catch en gages The driver s seat should be adjusted so that the pedals can be fully depressed with the legs slightly angled Attention For safety reasons...

Page 23: ...ter passenger bench To lower the backrest press locking knob to the rear When lowered the backrest is locked The locking knob must therefore be pressed again to lift backrest up Attention For safety r...

Page 24: ...ve hicle is in motion Removing seat The seat can be removed easily To remove pull levers on left and right of frame illustration Pull seat to rear slightly and take it out Installing seat To install...

Page 25: ...ater ncrease the size of the luggage area the ear seat or the backrest only can be tipped crward Attention When taking off the rear three point seat belts the belts must be pushed underneath the loops...

Page 26: ...ear seat Fold down backrest of centre bench seat If fitted fold folding seat out of way Fold back carpet and retain with some thing heavy Remove the four bolts Fit seat into position Tighten front bol...

Page 27: ...t part of seat downwards Press seat towards left hand side in di rection of seat bench and take out Installing seat To install the seat place seat on left hand side as viewed from driving direction ne...

Page 28: ...ustration Unlatch the centre seat bench backrest fold it forwards and fold the wooden part forwards until a large surface is provided centre illustration To return the backrest to its original posi ti...

Page 29: ...g e c o m p a r t m e n t e r c a n b e t i p p e d u p w a r d s Attention When the vehicle is moving no persons animals or heavy items of luggage are to be carried on the luggage compartment cover d...

Page 30: ...of l u g g a g e c a n fly f o r w a r d if b r a k e s are a p p l i e d s u d d e n l y If n e c e s s a r y use the l a s h i n g e y e s One should ensure that the heater el ements in the rear wi...

Page 31: ...larly see page 105 The brake warning lamp will come on to indi cate that the brake fluid level is too low see also page 48 Brake lining wear depends to a large ex tent on the operating conditions and...

Page 32: ...tem works When the turning speed of a wheel reaches a level which is too lowforthe vehicle speed and it tends to lock the brake pressure to this wheel is reduced On the front axle the brake pressure i...

Page 33: ...n driving you s h o t z z est E on the gear lever The p r e s s e z is transmitted to the s e l e c t c z T gearbox and can cause pren a _ 5 z z the forks Gear gate All forward gears are baulk synchr...

Page 34: ...sporty type of driving S warning lamp lights up or for normal driving warning lamp out The programme selection can be made by pressing the switch arrow when vehicle is stationary or on the move Normal...

Page 35: ...lever button pushed in This prevents a gear being engaged inadver tently and the vehicle unintentionally mov ing off A delay circuit prevents the selector lever from locking when it is moved quickly p...

Page 36: ...re quently between 3rd and 4th gears in the D position 2 Position for steep hills This selector lever position is suitable for long climbs and descents The 1st and 2nd gears are shifted up and down au...

Page 37: ...icle with the engine running apply the handbrake and put the selec tor lever in P Moving off Select driving range R D 3 2 1 Wait until the gearbox has shifted and the power flow is made to the driving...

Page 38: ...ion Do not withdraw key from lock until vehicle is stationary The steering lock could be uninten tionally engaged Position 2 If the key is difficult to turn in the lock or can not be turned to this po...

Page 39: ...mperature On vehicles with a catalytic con verter the engine must not be started by towing the vehicle in ex cess of 50 m Otherwise unburnt fuel can pass into the converter and lead to damage Before t...

Page 40: ...i tion temperature is reached see page 49 While the glow plugs are working do not switch on any other heavy cur rent consumers because this would place an unnecessary load on the battery When the warn...

Page 41: ...uddenly after a short time if the coolant temperature in creases due to heat build up when engine is hot and the en gine compartment is heated additionally by strong sun light Special care must theref...

Page 42: ...g clock 46 1 S p e e d o m e t e r During the running in period the instruc tions on page 76 should be noted Mileage recorder The upper counter registers the total dis tance driven and the lower one t...

Page 43: ...he coolant tem perature is too high Stop switch en gine off and try to find cause of trouble see page 47 Notes Additional lights in front of the cooling air intake interfere with the flow of cooling a...

Page 44: ...data from the time the ignition is switched on to when it is switched off Driv ing time distance covered and fuel used From this data the average driving speed and the average consumption is worked o...

Page 45: ...nition was switched on or the memory cancelled is indicated see previous page also Single journey memory In switch position 2 the total driving time for all individual journeys is indicated see previo...

Page 46: ...should be reduced if the oil temperature rises to 145 degrees C of i A m b i e n t t e m p e r a t u r e The measuring range is from 40 degrees C to 50 degrees C When the vehicle is stationary or onl...

Page 47: ...er the vehicle and the trailer only one of the two is used for com mercial goods transport 1 ehicles which according to their de s gn and equipment are suitable for and tended to carry more than 9 per...

Page 48: ...when the time signal is heard on the radio 5 Rev counter The rev counter needle must not move into the red zone of the scale on any account The additional red dotted zone before the red zone on the s...

Page 49: ...t expansion tank W h e n the engine is hot the cooling sys tem is under pressure Danger of scalding Therefore let engine cool down before unscrewing the cap Do not touch the fan The fan can switch on...

Page 50: ...pflashes when turn signals are switched on If a turn signal fails the warning lamp flashes twice as fast Not when towing a trailer Further details are given on pages 49 and 52 5 Brake system The warni...

Page 51: ...key is turned to Drive posi tion ignition on If the warning lamp does not come on there is a defect in the glow plug system call in expert assistance When the lamp goes out start the engine immediate...

Page 52: ...he headlights see page 52 2 Headlight range control _ With the electrical range control the head light settings can be matched exactly to the load condition of vehicle This prevents on coming traffic...

Page 53: ...electrically adjustable ex terior mirrors the mirrors are heated as long as the rear window heating is switched on 6 Fog lights Q Rear fog light First detent fog lights Second front and rear fog dete...

Page 54: ...warning lamp must also be flashing To dip headlights Pull lever past pressure point towards steer ing wheel When high beams are on the high beam warning light will light up Headlight flasher Pull leve...

Page 55: ...ator pedal The programmed speed can also be in creased without pressing the accelerator pedal The button B need only be pressed until the desired speed has been reached The speed can also be increased...

Page 56: ...d as often as required After switching off the ignition the selected pause reverts back to a six sec ond interval Automatic wash wipe facility Pull lever towards steering wheel wipers and washer work...

Page 57: ...B and D heated or unheated fresh air flows from vents 1 2 4 and 5 Only cold air flows from vents 3 The vents 3 and 4 can be o p e n e d and closed separately Knurled disc up vent closed Knurled disc d...

Page 58: ...nts 3 closed With vents 4 the desired amount of warm air and the air flow direction can be set Ventilation fresh air operation With the following settings unheated fresh air flows from vents 3 and 4 R...

Page 59: ...ach programme lever posi tion C P r o g r a m m e lever E System switched off Maximum cooling Temperature lever B fully to left Air from side and centre outlets SSI Cooling normally Temperature lever...

Page 60: ...er lever to position ES Move lower lever fully to the right Set blower switch to stage ES Close centre outlets Direct side outlets to side windows For optimum defrosting of the wind screen the side ou...

Page 61: ...ower lever Set blower switch to desired stage Adjust side and centre outlets as re quired Maximum cooling Close all windows Move upper lever to Move lower lever fully to left or set as re quired Set b...

Page 62: ...e influences the fuel consumption To keep the period switched on as short as possible the following points should be noted If the inside temperature is very high after the vehicle has been parked in t...

Page 63: ...cooling output t i c l o c k w i s e d e c r e a s e d cooling output Air outlets The air outlets are located in the roof area above the rear seats The outlets can be closed or o p e n e d separ atel...

Page 64: ...an airconditionertempera ture regulation forthe additional heater is by way of a rotary control on the right adjacent to the blower switch centre illustration Clockwise increased heat output Anti cloc...

Page 65: ...liary heater can be used continu e s when on the move or stationary r current is supplied from a 2nd battery r T air flows from the outlets behind the p er s seat k the summer the heater blower can be...

Page 66: ...time the heater is switched off the blower continues to run for a while to cool the heater down quicker When filling tank it is not necessary to wait to end of run on When driving cross country or th...

Page 67: ...setting time or pre se lected time setting pre selected day and temperature display Notes As a temperature sender is not fitted at the factory an incorrect temperature figure appears when button 11 i...

Page 68: ...the new day of the week by pressing button 11 The inputs are stored in the memory if no further inputs are made within about 10 sec onds after setting a pre selected time and day of the week With the...

Page 69: ...The additional water heater is supplied with fuel from the vehicle tank It consumes up to 1 litre of fuel per hour The heater output is approx 7 0 kW Notes If the coolant temperature in the heater ci...

Page 70: ...ted day and temperature display Notes As a temperature sender is not fitted in the factory an incorrect temperature figure appears when button 11 is pressed Displays 2 and 6 appear continuously after...

Page 71: ...y in the display If a different day of the w e e k is desired it is necessary to wait until the w e e k day display flashes before setting the n e w day of the w e e k by pressing button 11 The inputs...

Page 72: ...turn clockwise with a screwdriver Then raise the roof and press it up Press up locking lever B Detach the roof Lift the roof from outside and pull it out to the rear To put back Slide the roof back i...

Page 73: ...o f C a r e l e s s or u n c o n t r o l l e d c l o s i n g of the r o o f c o u l d c a u s e injuries T h e r e f o r e w h e n l e a v i n g the ve h i c l e a l w a y s t a k e the i g n i t i o...

Page 74: ...ight Switch positions 1 Light on continuously 0 Off 2 Door contact switch Engine compartment light This light works when side or headlights are on It is located on the inner side of the bonnet and is...

Page 75: ...fully in The cigarette lighter is switched on by pushing in the element When the heating element glows the lighter springs back automatically pull it out immediately and use it The cigarette lighter s...

Page 76: ...s be closed w h e n v e h i c l e is m o v i n g To lower the dropsides pull locking handle outwards until the pin is clear of retaining hole then swing handle down On vehicles w i t h s u p p o r t c...

Page 77: ...d exactly as described in the instructions supplied A n y d a m a g e w h i c h may occur to the ve hicle as a result of using other roof load carrying s y s t e m s or by incorrect fitting will not b...

Page 78: ...st 100 km New brake linings must also be run in and do not have the opti mum friction properties during the first 200 km The slightly re duced braking effect can be com pensated for by more pressure o...

Page 79: ...ter must not move into this zone e additional red dotted area which some r e s have before the red zone can be k r3 in isolated cases for example when c staking see page 46 If a rev counter is to be...

Page 80: ...not only themselves but also the driver Adjust head rests to body size The upper edge of headrest must be ap proximately at eye level Ensure that no articles interfere with operation of pedals page 29...

Page 81: ...ected c p Try not to drive at maximum TO speed The fuel consumption exhaust pollution and noise increase disproportionately at high speeds If approximately only 3 quarters of top speed is utilised the...

Page 82: ...of thumb For every 100 kg of weight the consumption increases by approxi mately litre per 100 km Remove roof rack immediately after use Particularly at high speeds the increased air resistance makes...

Page 83: ...gnal right 58 R 5 Tail light outline marker and number plate lights right 54 6 Brake lights 58L 7 Tail light outline marker and number plate lights left 82 Reversing light 92 Power supply cont 102 Cha...

Page 84: ...ve a good view to the rear at all times Pitching movements between towing vehicle and trailer can be reduced by heavy duty springs and shock absorbers on the rear axle If these springs and shock ab so...

Page 85: ...any c a s e the s p e e d must be reduced im mediately the trailer s h o w s the slightest sign of snaking O n no account try to stop the snaking by accelerating For safety reasons one should not driv...

Page 86: ...nd the pay load must be reduced to correspond In some countries for example Germany the following additional legal requirements apply A special warning lamp must be fitted within the driver s range of...

Page 87: ...o not try then to put more fuel in because the expansion space in tank will be filled the fuel can then over flow when it becomes warm After filling tank screw cap on tightly and lock it Note Never dr...

Page 88: ...engine only drive with me dium engine speeds and low engine load ing High engine loading with full throttle or high revs can cause en gine damage Fill tank with petrol of the correct rating as soon as...

Page 89: ...ations in the jntry concerned regarding the character s cs of Diesel fuels Filter preheating The vehicle is fitted with a filter preheater This will ensure that the fuel system re mains operational do...

Page 90: ...int the more lasting their destructive effect will be High temperatures e g from strong sunlight in tensifies the corrosive effect In certain circumstances weekly washing can be necessary in other con...

Page 91: ...st be followed closely particularly with regard to pressure and working distance Do not use a concentrated jet The water temperature must not be above 60 degrees C Attention Tyres must never be cleane...

Page 92: ...n the rear window do not put stickers over the wires on the inside Door boot and window weatherstrips The weatherstrips will remain flexible and last longer if they are rubbed lightly with a rubber pr...

Page 93: ...e surface of the power unit are given anti cor rosion treatment at the factory In the winter when the vehicle is being driven frequently on salted roads good anti corrosion treatment is very important...

Page 94: ...n dealer Note for vehicles with a catalytic converter Due to the high temperatures which occur in the afterburning process additional heat shields are fitted over the catalytic con verter Underbody se...

Page 95: ...e carried out by a V o l k s w a g e n dealer b e c a u s e this work requires specialist k n o w l e d g e w o r k s h o p equipment and special tools Furthermore this work must be done in accordance...

Page 96: ...paintwork To close bonnet lift it slightly adn pull the strut forward see illustration Let bonnet drop into locks from a height of about 30 cm do not press it closed Attention For safety reasons the...

Page 97: ...uits in the electrical system particular ly at the battery If tests have to be carried out with the engine running there is an additional danger present from rotating parts e g V b e l t s generator r...

Page 98: ...For this rea son the oil change should preferably be done by a Volkswagen dealer F 100 80 60 40 20 0 20 30 o o i in o o 6 CO CO ii in O LU UJ CO oo o o i O O in u in O LU LU OO OO o o CO m in LU LU OO...

Page 99: ...d before a long journey The location of the dipstick is shown in the illustration The vehicle must be on a level surface when checking the oil level After stopping engine wait a few minutes for the oi...

Page 100: ...Petrol engines Change engine oil every 15 000 km or every 12 months whichever comes first Diesel engines Change engine oil every 7500 km or every 12 months whichever comes first For further details s...

Page 101: ...k see Fig out wipe with a clean lint free rag and then insert it fully again Pull the dipstick out and check ATF level When the ATF is warm the level must be between the two marks other wise the vehic...

Page 102: ...ol or moistened with oil Installing Insert filter housing Ensure that the plastic lug on the rearend of the elementfits in the recess in the mounting Secure clip 1 Pull locking handle 2 up until it en...

Page 103: ...ion additives This mixture not only gives the necessary frost protection down to 25 degrees C but also protects the alloy parts in the cooling system against cor rosion In addition it prevents scaling...

Page 104: ...sult of overheating and coolant is forced out of the system Overheating can occur if the flow of cooling air is reduced e g by a radiator muff very dirty radiator fins leaves dust insects or additiona...

Page 105: ...ment temperature on some models Attention After the engine has been switched off the fan can con tinue running for a while up to about 10 minutes with the igni tion off It can also start to run again...

Page 106: ...ration Then lift the radiator and move it forward When work in the engine compartment is finished the radiator must be moved back to the normal position and secured with the screws Brake fluid The bra...

Page 107: ...r this reason t h e b r a k e f l u i d m u s t be r e n e w e d every t w o years A t t e n t i o n W h e n t h e b r a k e f l u i d b e c o m e s t o o old v a p o u r b u b b l e s can f o r m in...

Page 108: ...m the vehicle electrical system first disconnect the nega tive cable and then the positive cable The battery must not be discon nected with the engine running as this will damage the electrical system...

Page 109: ...is charging with a high current both battery cables must be disconnected see previous page The following information must be noted When charging the battery do not re move caps A discharged battery c...

Page 110: ...on the win dow cleaner packaging must be adhered to Even when heated windscreen washer jets are fitted a window clean ing solution containing anti freeze should be added to the water in the winter Not...

Page 111: ...wash Filling the windscreen washer container with a window cleaner containing a wax remover can cure the problem For safety reasons the wiper blades should oe renewed once or twice a year Wiper olades...

Page 112: ...fe Tyre life depends to a considerable extent on the following factors Inflation pressure The inflation pressure is very important par ticularly at high speeds Therefore the pres sures should be check...

Page 113: ...are 1 6 mm high wear indica tors running across the tread see fig There are 6 8 of these indicators accord ing to make evenly spaced around the tyre circumference Marks on the walls of the tyre for e...

Page 114: ...only be carried out by specialist person nel djn Because of the problem of dis posing of the old tyres the special tools necessary and the specialist knowledge required tyre changing should preferabl...

Page 115: ...For technical reasons it is not normally possible to use wheels from other vehicles in certain circumstances not even wheels from the same vehicle model Wheels and wheel bolts are matched to one anoth...

Page 116: ...se when the roads are free of snow and ice the handling with summer tyres is better For environmental reasons summer tyres should be fitted again as soon as possible because normally they are quieter...

Page 117: ...ur vehicle model is not soid so that certain spare parts will not be available or that the V o l k s w a g e n personnel are not familiar with the repair procedure should anything go w r o n g The V o...

Page 118: ...checked before the cold season starts see page 101 The engine oil viscosity must be correct for the ambient temperature see page 99 Particularly in winter frequent washing and waxing of the vehicle i...

Page 119: ...i a l p e r m i t has b e e n g i v e n A p p r o v e d V o l k s w a g e n a c c e s s o r i e s and Genuine V o l k s w a g e n Parts can be obtained from V o l k s w a g e n dealers w h o will of c...

Page 120: ...t and warning triangle are not part of vehicle equipment Double Cab under rear seat 1 Pick up behind the driver s seat Vehicle tools and jack are stowed as fol lows Van Kombi Caravelle at rear left of...

Page 121: ...s h o w n in illustration on the right Grip w h e e l spanner firmly with both hands lift slightly and s w i n g to the right until the large hole in the carrier can be s w u n g over the safety s c r...

Page 122: ...c k w i s e W h e n doing this grip the spanner as far as possible to w a r d s the lever e n d If the bolts cannot be loosened one can in an emergency carefully push the spanner d o w n with a foot...

Page 123: ...the w h e e l trim Place defective w h e e l in spare w h e e l carrier and secure it s e e page 119 Notes Pay attention to the following after changing a w h e e l C h e c k the tyre pressure immedia...

Page 124: ...se belongs to the component that has failed Pull out the fuse concerned Replace blown fuse can be recognised by the burnt metal strip with a fuse of same amperage Insert box or lid by turning knob aga...

Page 125: ...l 10 15 Engine electronics 10 16 Warning lamps dash panel insert glove box light 15 17 Turn signals 10 18 Electric fuel pump Lambda probe 20 19 Radiator fan air conditioner 30 20 Brake lights 10 21 In...

Page 126: ...ght bulbs can be reached through the opened bonnet Pull off the connector Pull cap off Squeeze the spring clip of the bulb holder together and pull down Take the bulb out and insert the new bulb so th...

Page 127: ...cap on rear of fog light to the left to remove it Unhook spring clip of bulb holder and swing it away Take bulb out Insert new bulb so that the locating lug on bulb plate engages recess in the reflec...

Page 128: ...ights The lights are secured with 2 screws Take lens off Pull complete light out Pull bulb housing out Pull defective bulb out and renew Insert bulb housing Secure lens firmly Interior and reading lig...

Page 129: ...entre of light and remove light Renew bulb Insert switch side of light first and press in until the retaining lug locates Large version Take light off by inserting flat screw driver blade between ligh...

Page 130: ...e headlights are adjusted from the front with a suitable Phillips screwdriver from ve hicle tools The bonnet must be released or open A Vertical adjustment Turning clockwise lowers the headlights B La...

Page 131: ...ighting Brown red Control wire for Ignition key switching radio on off On no account use this connection for operating voltage supply Blue white Speed signal for automatic volume control Radios with o...

Page 132: ...on the aerial cable the connecting wires and the loudspeaker wires must be routed so that they cannot chafe rattle or get tangled up with moving parts e g pedals steering heating controls etc Otherwis...

Page 133: ...Do not connect the cable to the flat battery minus terminal The sparks could ignite the explosive gas flowing out of the battery Attention The non insulated parts of the cable clips must not touch one...

Page 134: ...ether there are any local traffic regulations concerning the towing of ve hicles Both drivers must be familiar with tow ing procedures Inexperienced drivers should not attempt to tow start or tow When...

Page 135: ...n to the details on the previous page Selector lever at N Do not have the vehicle towed faster than 30 mph 50 km h To not tow further than 30 miles 50 kilo meters If the vehicle has to be towed long d...

Page 136: ...i v i n g over the v e h i c l e lift e n s u r e that there is a d e q u a t e clear a n c e b e t w e e n lift s u p e r s t r u c t u r e a n d l o w parts o n u n d e r s i d e of ve h i c l e To...

Page 137: ...aden can as an exception be lifted on a single col umn hoist The lifting point is then at the side member at reinforcement plate illustration Vehicle jack Lifting with the vehicle jack is described on...

Page 138: ...life spark plugs Optical and acoustic oil pressure warn ing Low maintenance battery with high starting capacity Long life low maintenance V belts Thermostatically controlled intake air preheating Dry...

Page 139: ...breathe is nitrogen A stipulation for the proper functioning of the catalytic converter however is that the exhaust gas has a certain specific composi tion and minimum temperature when it enters the...

Page 140: ...apour coated with platinum The catalytic converter largely eliminates the unpleasant smelling hydrocarbons and turns carbon monoxide into carbon dioxide In addition an exhaust gas turbocharger forces...

Page 141: ...ong oil filling Front wheel drive Steering Axles S t e e r i n g Maintenance free rack and pinion steer ing Steering column with angled joints Steering pinion and column connected by angled shaft with...

Page 142: ...ce with VDA recommendation 260 Selection of material Refrigerant for air conditioner CFC free Materials which can be recycled are used as far as possible Use of similar plastic within an assembly grou...

Page 143: ...at r p m N u m ber of cylin ders C a pacity c m 3 Stroke m m Bore m m C o m pres sion Fuel2 P e t r o l e n g i n e s w i t h r e g u l a t e d c a t a l y s t 6 2 84 4 3 0 0 159 2200 4 1968 95 5 81 0...

Page 144: ...roof Delivery van Double cab Petrol engines with catalytic converter 62 kW Manual gearbox 144 128 137 132 81 kW Manual gearbox 158 142 151 146 Automatic 154 138 147 142 Diesel engines 45 kW Manual ge...

Page 145: ...s will vary accordingly Consumption in litres per 100 km Caravelle Kombi Multivan 90 km h 120 km h Urban 90 km h High roof Kombi 120 km h Urban Petrol engines with catalytic converter 62 kW Man gearbo...

Page 146: ...e fig ures will vary accordingly Figures ttr l 00 km Delivery van High roof Delivery van Pick up Double cab Petrol engines with catalytic converter 62 kW Manual gearbox 13 5 13 2 13 5 15 9 81 kW Manua...

Page 147: ...est information Engine Genuine Part Number 62 kW 101 000 026AA N 9 BMC 81 kW 101 000 001 AE 14 8 DTU 101 000 005 AE W8 DTC 101 000 007AB N7 BYC 101 000 027 AB BP 5 ET The V belts are among the most se...

Page 148: ...lloy wheels or wheels with winter tyres you must read the appropriate notes in the centre and right hand columns on page 113 Snow chains Snow chains may only be fitted on the front wheels Snow chains...

Page 149: ...185 R 14 C 97 99N or 97 99P 3 0 3 8 3 8 195 70 R 15 97 S reinforced 2 6 3 4 3 4 205 65 R 15 98 S reinforced 2 6 3 4 3 4 215 65 R 15 100 T or 102H reinforced 2 4 3 0 3 0 Tyre pressures for a vehicle w...

Page 150: ...350 1380 100 3320 2565 2640 15701 1645 1 995 995 1350 1430 1380 100 High roofed Kombi 3320 2565 2640 16201 1695 1 1 945 945 1350 1430 1380 Van 2920 2525 2590 1520 1595 995 995 1280 1350 1380 100 3320...

Page 151: ...1155 1430 1430 1460 100 H i g h r o o f e d K o m b i 3 3 2 0 2750 2800 16201 1 1695 1 1130 1105 1430 1520 1460 Van 2 9 2 0 2700 2775 1520 1595 1180 1180 1350 1430 1460 100 3 3 2 0 2750 2800 1570 164...

Page 152: ...lide about or fly forward when the brakes are applied If necessary use the lashing eyes provided When carrying heavy loads the load should in the interests of good handling be placed where possible be...

Page 153: ...It is advisable to fully utilize the maximum per missible nose weight 50 kW Diesel engine 700 2000 4500 4000 100 4 of actual trailer weight However it need not be more than 25 kg It is advisable to f...

Page 154: ...180 860 860 875 875 1575 1575 1540 1540 11 7 12 9 High roofed van 3 3 2 0 5055 1840 2400 180 860 875 1575 1540 12 9 Pick up 2 9 2 0 3 3 2 0 4845 5245 1970 1970 1910 1910 2125 2125 180 180 860 860 1065...

Page 155: ...bout 5 about 7 Engine oil with without filter change 4 Cylinder engines 5 Cylinder engines The oil level must be checked while topping up Do not overfill see page 97 about 5 0 4 5 about 5 5 5 0 Automa...

Page 156: ...ontains the following data 1 Production control number 2 Vehicle identification number 3 Model code number 4 Model explanation engine output 5 Engine and gearbox code letters 6 Paint number interior t...

Page 157: ...also sticker on the end of the left door below the lock The regulator is set at the factory so that normally even after fitting a body The brakes should work per fectly Only in special cases when it...

Page 158: ...r 87 Changing bulbs 124 Changing front turn signal bulb 125 Changing wheels 120 Chassis number 154 Checks when filling the tank 160 Child safety 18 Child seats 18 Child proof catch 9 Cigarette lighter...

Page 159: ...er preheating 87 First aid kit 118 Fog lights 51 125 Folding seat 25 Foot mats 29 Fresh air ventilation 56 Front axle load 148 Front seats 20 Fuel 86 Additives 86 87 Consumption 79 143 Filter 116 Filt...

Page 160: ...ntervals 98 Oil consumption 97 Oil pressure 47 Oil specifications 96 Oils 96 Output 141 Outside mirror 13 P Paint care 89 Paint number 154 Parking 138 Parking lights 52 Parking lock 33 Payload 148 Ped...

Page 161: ...read depth 111 Trip recorder 40 Trolley jack 134 Turn signal lever 52 Turn signals 48 125 Two way radios 117 Type plate 154 Tyre pressures 147 Tyres 110 Condition 111 Inflation pressure 110 Pressures...

Page 162: ...n unavoidable plain water can be used temporarily 2 Brake fluid reservoir The fluid level must always be between the min and max marks s e e page 104 3 Engine oil level Every engine uses a certain amo...

Page 163: ...ervice Schedule 2 1 Mark with cross 3 1 Leaded also for engines without catalytic con verter 4 Factory fitted tyres Mixture preparation2 Injection Diesel With catalyst Fuel2 Regular unleaded3 1 91 RON...

Page 164: ...Caravelle Transporter englisch 8 92 931 551 701 20 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

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Volkswagen 1992 Caravelle, Instruction Manual

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