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P24AL & P34AL Service Manual 
 

TABLE OF CONTENTS 

 

5/31/11 

iv

 

                                                                                   

Page No.

 

9.  SERVICE OPERATIONS

 

 

Automatic Blowdown (Harvest Cycle) ..........................................................................................................................9-1 

 

Cleaning the Ice Making Section ...................................................................................................................................9-1 

 

Float Valve (Make-Up Water) .......................................................................................................................................9-1 

 

Float Switch...................................................................................................................................................................9-1 

 

Hand Expansion Valve ..................................................................................................................................................9-2 

 

Freeze Timer..................................................................................................................................................................9-2 

 

Freezer Pressure Switch, FIGURE 9-1 ..........................................................................................................................9-2 

 

High/Low Pressure Switch ............................................................................................................................................9-3 

 

High/Low Pressure Switch, FIGURE 9-2......................................................................................................................9-3 

 

Fan Control (Cooling Tower) ........................................................................................................................................9-3 

 

Fan Control Switch, FIGURE 9-3 .................................................................................................................................9-3 

 

  

Compressor Crankcase Heater .......................................................................................................................................9-4 

 

Oil Pressure Switch........................................................................................................................................................9-4 

 

Oil Pressure Switch, FIGURE 9-4 .................................................................................................................................9-4 

 

Control Circuit Protection..............................................................................................................................................9-4 

 

Thawing Timer ..............................................................................................................................................................9-5 

 

Thawing Timer, FIGURE 9-5........................................................................................................................................9-5 

 

 Condenser Cleaning......................................................................................................................................................9-5 

 

Cutter Gear Reducer ......................................................................................................................................................9-6 

 

Drive Gear Replacement................................................................................................................................................9-6 

 

Gear Reducer Replacement ...........................................................................................................................................9-7 

 

Water Tank and Cutter Parts Weights, TABLE 9-1.......................................................................................................9-9 

 

Water Tank Removal .....................................................................................................................................................9-9 

 

Cutter Assembly Removal and Installation....................................................................................................................9-10 

 

Bearing Bracket and Cutter Disc Removal ....................................................................................................................9-10 

 

Cutter Shaft and Bearing Removal ................................................................................................................................9-11 

 

Cutter Shaft and Bearing Installation.............................................................................................................................9-11 

 

Cutter Height Adjustment ..............................................................................................................................................9-12 

 

Water Tank Installation .................................................................................................................................................9-13 

 

P24A Cutter Assembly, FIGURE 9-5A .........................................................................................................................9-13 

 

P24A Water Tank Assembly, FIGURE 9-5B ................................................................................................................9-14

 

P24A and P34A Cutter and Water Tank Part No., TABLE 9-2.....................................................................................9-15, 9-16 

 

Cutter Ring Gear Replacement ......................................................................................................................................9-16 

 

Cutter Blade Replacement .............................................................................................................................................9-16 

 

Cutter Blade and Adapter Plate Adjustment, FIGURE 9-6............................................................................................9-17 

 

Cutter Adapter Plate Installation....................................................................................................................................9-17 

 

Pumpdown .....................................................................................................................................................................9-18 

 

Removal of Ammonia Refrigerant from the Machine ...................................................................................................9-18 

 
 
 
 

Summary of Contents for Tube-Ice P-24A

Page 1: ...5 31 11 P 24A P 34A TUBE ICE MACHINE Service Manual 5000 ...

Page 2: ...5 31 11 ...

Page 3: ... This manual is intended as an informational tool for the installation operation maintenance troubleshooting and servicing of this equipment If an existing situation calls for additional information not found herein we suggest that you contact your distributor first If further assistance or information is needed please feel free to contact the factory at 502 635 3000 or FAX at 502 635 3024 or 502 ...

Page 4: ...ecessary hand valves opened as required Solenoid valve stems in auto position System leak checked tight Auxiliary equipment overloads wired into control circuit Compressor oil level _______ 1 4 glass min All water distributors in place visually inspected Water supply and drain lines installed and connected properly Compressor pump cutter and other motor direction of rotation correct Make up water ...

Page 5: ...VOGT TUBE ICE MACHINES P24AL P34AL Model Installation Service Manual and Parts Catalog 12A 4171L14 Tube Ice LLC 1000 W Ormsby Avenue Suite 19 Louisville Kentucky 40210 800 853 8648 502 635 3000 Fax 502 634 0479 ...

Page 6: ...HINE Inspection 2 1 Description of Machine 2 1 Safety Tags and Labels 2 1 Model designation for P Series Ice Machine Figure 2 1 2 2 Storage prior to installation and start up 2 2 3 INSTALLING YOUR TUBE ICE MACHINE Machine Room 3 1 Space Requirements 3 1 Lifting Procedures 3 1 P24A Space Diagram FIGURE 3 1 3 2 3 3 P24A Foundation Layout FIGURE 3 2 3 4 P34A Space Diagram FIGURE 3 3 3 5 3 6 P34A Foun...

Page 7: ... Harvest Period 4 2 Piping Nomenclature 4 2 Piping Schematic for P24A FIGURE 4 1 4 3 Piping Schematic for P34A FIGURE 4 2 4 4 5 START UP AND OPERATION Refrigeration System Review 5 1 Start up Checklist 5 2 Refrigerant Charge 5 2 Ammonia Specification By Grade TABLE 5 1 5 2 Special Precautions to be Observed when Charging Refrigeration Systems 5 2 Charging From Tank Truck 5 3 Charging From Cylinder...

Page 8: ... Maintenance TABLE 7 4 7 7 Cutter Gear Reducer 7 7 V Belt Maintenance 7 8 8 TROUBLESHOOTING List Of Symptoms 8 1 Machine Stopped 8 2 8 3 Freeze Up Due To Extended Freezing Period 8 4 Freeze Up Due To Ice Failing To Discharge 8 5 Low Ice Capacity 8 6 8 7 Poor Ice Quality 8 7 High Discharge Pressure 8 8 Low Discharge Pressure 8 9 High Suction Pressure 8 9 Compressor Running Unloaded During Freeze 8 ...

Page 9: ...5 9 5 Condenser Cleaning 9 5 Cutter Gear Reducer 9 6 Drive Gear Replacement 9 6 Gear Reducer Replacement 9 7 Water Tank and Cutter Parts Weights TABLE 9 1 9 9 Water Tank Removal 9 9 Cutter Assembly Removal and Installation 9 10 Bearing Bracket and Cutter Disc Removal 9 10 Cutter Shaft and Bearing Removal 9 11 Cutter Shaft and Bearing Installation 9 11 Cutter Height Adjustment 9 12 Water Tank Insta...

Page 10: ...or Servicing 9 26 10 OPTIONS AND ACCESSORIES Crushed Ice Production 10 2 Length of Ice 10 2 PLC Programmable Logic Controller 10 3 Reduced Voltage Cutter Motor Starter 10 13 Power Monitor 10 14 11 TABLES AND CHARTS P24A Specifications TABLE 11 1 11 2 P34A Specifications TABLE 11 2 11 3 P24A Capacity Ratings TABLE 11 3 11 4 P24A Condenser Water Usage TABLE 11 4 11 5 P34A Condenser Water Usage TABLE...

Page 11: ...P24AL P34AL Service Manual TABLE OF CONTENTS 5 31 11 vi ...

Page 12: ......

Page 13: ...years of dependable service Ask someone who owns one Preview All the skill in engineering and fabrication that we ve learned in over a century of experience is reflected in every Tube Ice machine Since Vogt introduced Tube Ice machines in 1938 the process of making Tube Ice ice has been widely recognized as the most economical means of production The machine s economic and reliable operation has b...

Page 14: ...nhydrous Ammonia Safety in Appendix A Safety Symbols What They Mean Prior to installation or operation of the Tube Ice machine please read this manual Are you familiar with the installation start up and operation of a Tube Ice machine Before you operate adjust or service this machine you should read this manual understand the operation of this machine and be aware of possible dangers These safety ...

Page 15: ... refrigerant into the atmosphere CAUTION Immediately close system charging valve at commencement of defrost or thawing cycle if refrigerant cylinder is connected Never leave a refrigerant cylinder connected to system except during charging operation Failure to observe either of these precautions can result in transferring refrigerant from the system to the refrigerant cylinder over filling it and ...

Page 16: ...P24A P34A Service Manual INTRODUCTION 8 7 07 1 4 FIGURE 1 1 P24A Front Side Control Panel ...

Page 17: ...P24A P34A Service Manual INTRODUCTION 8 7 07 1 5 FIGURE 1 2 P24A Right Side ...

Page 18: ...P24A P34A Service Manual INTRODUCTION 8 7 07 1 6 FIGURE 1 3 P24A Back Side ...

Page 19: ...P24A P34A Service Manual INTRODUCTION 8 7 07 1 7 FIGURE 1 4 P24A Left Side ...

Page 20: ...P24A P34A Service Manual INTRODUCTION 8 7 07 1 8 FIGURE 1 5 P34A Front Side ...

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