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VGZ-011 / 20120105.0

 

VG810CL SENTRY COAL™

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Page 11

CHIMNEY CONNECTIONS continued …

CAUTION: NOT ALL FIREPLACE CHIMNEYS 
ARE SUITABLE FOR CONVERSION TO AC-
COMMODATE A WOOD STOVE. CHECK WITH 
A QUALIFIED EXPERT.

Many prefabricated fireplaces are of the “zero-

clearance fireplace” category. These consist of multi 
layered metal construction. They are designed with 
enough insulation and/or air cooling on the base, back 
and sides so they can be safely installed in direct con-
tact with combustible floors and walls. Although many 
prefabricated fireplaces carry endorsements from na-
tionally recognized organizations for use as fireplaces, 
they have not been tested for connection to wood stove 
heaters. Connecting a stove to such a device will void 
the manufacturer’s warranty.

Steel-lined fireplaces are constructed with  

1/4˝/6.4mm firebox liner, an air chamber in connection 
with 8˝/203mm of masonry. These can be safely used 
with wood burning stoves. They contain all the essen-
tial components of a fireplace, firebox, damper, throat, 
smoke shelf, and smoke chamber. Many look identical 
to masonry fireplaces and should be checked carefully 
before connecting a stove to them.

Venting a stove directly into a fireplace does not 

meet code and should not be attempted.  The stove war-
ranty will be void with such an installation. Do not create 
a hazard in your home by connecting in this manner.

Fireplace Installation

NOTE: DO NOT ATTEMPT TO ROUTE THE  
CHIMNEY CONNECTOR PIPE THROUGH  
THE THROAT OF THE FIREPLACE. 

Directly connecting the stovepipe into the existing 

masonry chimney (figure 12 “Type A” Fireplace Conver-
sion) of the fireplace is the ONLY approved method of 

FIG. 12 - Fireplace Conversion

installation. This is a complicated and involved process 
and to ensure safety should only be done by a quali-
fied installer.
1.  An entry hole must be cut through the masonry and 

tile liner with minimal damage to the liner. At least 
8˝/203mm of liner must remain below the entry 
position. When locating the stove and stovepipe, all 
minimum clearances must be observed from com-
bustible surfaces including mantels, combustible 
trim work, ceilings, and walls. Positioning the center 
of the stove pipe entry into the chimney 24˝/61cm 
below the ceiling should insure proper clearance 
for a 6˝/152mm stovepipe.

2.  Install a metal or fire clay (5/8˝/16mm minimum 

thickness) thimble. Make sure the thimble is  
flush with the inner surface of the chimney liner and 
does not protrude into the flue (see figures 7–8 on 
pages 8–9).

3.  Secure the thimble with refractory mortar. The 

thimble should be surrounded by 12˝/305mm of 
solid unit  masonry brickwork or 24˝/61cm of stone.

4.  Install the stovepipe into the thimble as far as pos-

sible without extending past the flue lining (see 
figures 7–8 on pages 8–9). 

5.  A small airspace (about 1/2˝/13mm) should remain 

between the stovepipe and thimble to allow for 
expansion of the pipe. Seal this airspace with high-
temperature caulking or ceramic wool.

6.  Secure and seal the damper in the closed posi-

tion using high-temp caulking, ceramic wool, or 
furnace cement. Also check to see if the chimney 
has a clean out. If it does, make sure it is closed 
and sealed as well. A leaky clean out will greatly 
reduce draft efficiency.

If you have any questions regarding venting your 

stove, contact the manufacturer or contact the National 
Fire Protection Association (NFPA) and request a copy 
of the latest editions of NFPA Standard 211 and NFPA 
Standard 908. Their address is:

 Battery March Park, Quincy, MA 02269.

Summary of Contents for Sentry Coal VG810CL

Page 1: ...S CAREFULLY BEFORE INSTALLING OR OPERATING THIS STOVE FAILURE TO FOLLOW INSTRUC TIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH NOTE IT IS RECOMMENDED INSTALLATION BE COMPLETED BY A QUALIFIED HEATING EQUIPMENT INSTALLER DO NOT INSTALL IN A MOBILE HOME REFER TO MARKINGS ON STOVE LABELS FOR ADDITIONAL INFORMATION This stove meets test standards US UL 1482 2011 CDN ULC S627 00 SAFETY ...

Page 2: ...OVE TO AN ALUMINUM TYPE B GAS VENT This is not safe Use approved masonry or an Underwriters Laboratories Listed UL 103 HT USA ULC S629 CDN Listed Residential Type and Building Heating Appliance Chimney Use a 6 152mm diameter chim ney that is high enough to give a good draft See specifics in Chimney Connections instructions 11 Be sure that your chimney is safely constructed and in good repair Have ...

Page 3: ...er ignition 30 DO NOT CONNECT TO OR USE IN CONJUNC TION WITH ANY AIR DISTRIBUTION DUCTWORK UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS 31 A COAL BURNING STOVE MUST NEVER BE IN STALLED IN A HALLWAY OR NEAR A STAIRCASE as it may block egress in the event of a fire 32 DO NOT INSTALL IN A SLEEPING ROOM DO NOT INSTALL IN AN ALCOVE OR INSIDE A FIREPLACE 33 Install at least one smoke detector on ...

Page 4: ...CES NFPA 211 12 OPERATING INSTRUCTIONS House Fire Hazards Operating Precautions Warnings 13 Coal Types Sizes 13 Starting a Fire 13 Adding Fuel 13 Thermostat 14 SERVICE HINTS Creosote Formation Prevention Need for Removal 15 Chimney Draft 16 Door Gasket Replacement 16 PARTS SENTRY COAL STOVE 17 18 OPTIONAL F 1 BLOWER WIRING DIAGRAM 19 FLOOR PROTECTOR CALCULATIONS 20 NOTE A PROFESSIONAL LICENSED HEA...

Page 5: ...e stove using eight 8 self tapping screws fig 1 6 Carefully lift stove to upright position 7 Locate the door knob and machine screw in the hardware pack Open the cabinet door by reaching under the cabinet frame and pulling the door open 8 Install the door knob onto the outside of the door Install the machine screw through the latch bracket door and into the knob Tighten securely fig 2 Fig 1 Leg He...

Page 6: ...sections with three 3 sheet metal screws in each stove pipe Fig 3 Minimum Clearance Dimensions from Combustible Surfaces for USA CANADA FLOOR PROTECTOR NOTE DASHED LINES SHOW STRAIGHT OUT CHIMNEY CONNECTOR AND ADDITIONAL FLOOR PROTECTOR REQUIRED BENEATH AND EXTENDING 8 203MM ON EITHER SIDE OF CONNECTOR PIPE COMBUSTIBLE WALL CONSTRUCTION IN ACCORDANCE WITH NFPA 211 BACKWALL SIDEWALL 16 40 6cm 19 48...

Page 7: ...FIRING STOVE SLIDE FIRE BRICKS TOWARDS THE REAR SO NO GAPS REMAIN BETWEEN BRICKS Fig 5 Top View Minimum Corner Clearances from Combustible Surfaces 18 45 7cm 18 45 7cm CORNER CLEARANCES 18 45 7cm DRAFT DAMPER 6 15cm Fig 6 Draft Damper Installation DRAFT DAMPER must be installed before use NO EXCEPTIONS Continued on next page A Draft Damper included with the stove must be installed in the first str...

Page 8: ...the ceiling 4 The pipe cannot extend into the chimney flue figure 7 5 Secure pipe elbow sections with three sheet metal screws at each joint to make the piping rigid 6 It is recommended that no more than two 2 90 bends be used in the stovepipe installa tion The use of more than two 90 bends may decrease the amount of draw and possibly cause smoke spillage Where possible use only corrugated non adj...

Page 9: ... held responsible for external factors leading to less than optimal drafting Should you have a problem with inadequate draft you should contact a licensed heating and cooling con tractor for assistance in solving the problem For a more in depth explanation see Chimney Draft on page 16 IMPORTANT Installation Points 1 Size chimney flue to stove collar This stove requires a minimum of a 6 152mm diame...

Page 10: ... HVAC supply stores You may wish to view chimney manufactur ers information on line See www duravent com www selkirkinc com or www mtlfab com Venting to Existing Fireplace In some instances people desire to convert an existing fireplace for stove use Usually safe connec tion to an existing masonry chimney requires more work than using a prefabricated chimney The existing fireplace must be closed a...

Page 11: ...od of FIG 12 Fireplace Conversion installation This is a complicated and involved process and to ensure safety should only be done by a quali fied installer 1 An entry hole must be cut through the masonry and tile liner with minimal damage to the liner At least 8 203mm of liner must remain below the entry position When locating the stove and stovepipe all minimum clearances must be observed from c...

Page 12: ...s fiber insulation Opening shall be covered and thimble supported with a sheet steel support minimum 24 gauge in thickness D Chimney Section Pass through Solid insulated listed factory built chimney length with an inside diameter 2 51mm larger than the chimney connector and having 1 25 4mm or more of insulation serving as a pass through for a single wall sheet steel chimney connector of minimum 24...

Page 13: ...o add coal to burn for longer periods of time 8 to 10 hours but doing so carelessly will promote incomplete combustion and con siderable sooting along with a very dirty inefficient fire 1 Set thermostat to HIGH and open pipe draft damper before opening the feed door to help pre vent smoke spillage CAUTION HOUSE FIRE HAZARDS GASSES EMITTED FROM FRESHLY ADDED COAL MUST BE BURNED OR THEY WILL AC CUMU...

Page 14: ...s Fig 14 Thermostat Damper 2 Add fuel being careful not to overload or over fie the stove Never smother the fire when adding coal Incomplete combustion of fresh coal will cause gas accumulation and a mild smokey explosion will oc cur Add fresh kindling if the coal bed has cooled 3 Do not load fuel to such a height or in such a man ner that it creates a hazard when opening the door Do not add more ...

Page 15: ...or pipe Following these steps will help reduce the rate of build up 2 Avoid smothering the fire with too much coal Too much coal loaded at one time will create heavy volitile gas which can coat the chimney with creosote forming tar 3 Burn the stove with the air inlet control wide open for 10 15 minutes every time fresh coal is loaded into the stove Do not load more than to of the fuel capacity at ...

Page 16: ...ant flow of air is referred to as the draft Many factors or combination of factors can act together to build or impede the draft Without the correct amount of draft the stove will not operate properly If there is excessive draft an unsafe condition will arise with too much air being drawn into the stove and creating an excessively hot fire This could cause over firing which runs the risk of igniti...

Page 17: ...Description Qty 810 12 Hinge Door 4 810 13 Back Brace 2 810 14 Thermostat Assembly 1 810 15 Chain Linkage Thermostat 1 810 16 Top Shield Thermostat 1 810 17 Screw No 10 Torx 2 810 18 Knob Thermostat 1 810 19 810 20 Support Hinge 1 810 21 Clip Hinge 1 810 1 Cabinet Top 1 810 2 Cabinet Back 1 810 3 Cabinet Left Side 1 810 4 Cabinet Front Assembly 1 810 5 Cabinet Door Frame 1 810 6 Cabinet Door 1 810...

Page 18: ...o 10x1 2 Torque H D 2 810 37 Ash Pan Assembly 1 810 38 Damper Asm 1 810 39 Smoke Curtain 1 810 40 Bracket Smoke Curtain 1 810 41 Screw 1 4 20x3 4 Flat Head 1 810 42 Nut 1 4 20 1 810 43 Door Ash 1 810 44 Steel Liner 1 810 45 Gasket 29 Ash Door 1 Part No Description Qty 810 46 Door Asm Feed 1 810 47 Handle Separable Spring 1 810 48 Handle Door 1 810 49 Latch Door 1 810 50 Spacer 1 810 51 Screw 1 4 2...

Page 19: ... OPTION NOTICE ANY REPLACEMENT WIRING MUST HAVE EQUIVALENT INSULATION AND TEMPERATURE RATING 105 C CAUTION MOVING PARTS CAN CAUSE INJURY DO NOT OPERATE WITH COVER REMOVED DANGER SHOCK HAZARD DISCONNECT POWER SOURCE BEFORE INSTALLATION AND WHENEVER SERVICING BLOWER ASSEMBLY ...

Page 20: ...r a Use formulas in step 1 above to calculate R value of proposed material s b For multiple layers add R values of each layer to determine overall R value 3 If the overall R value of the floor protector system is equal to or greater than the floor protector specifications given the alternate is acceptable Definitions Thermal conductance C BTU W hr ft2 F m2 K Thermal conductivity k Btu inch W Btu h...

Page 21: ...VGZ 011 20120105 0 VG810CL SENTRY COAL Page 21 ...

Page 22: ...judgement when you are using this stove You are dealing with FIRE Fire is inherently dangerous and must be treated with respect Stay warm and in good health Respectfully yours Proprietor Optional F 1 Blower for Vogelzang Heat Circulator Stove Models VG820E and VG810CL For more even heat distribution the Vogelzang Heat Circulator blower draws heat from around the firebox and blows it under the stov...

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