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VLT AQUA Drive FC 200, Instruction Manual

The VLT AQUA Drive FC 200 is a powerful and efficient variable frequency drive designed for water and wastewater applications. Discover everything you need to operate and maintain this product with the Quick Reference Manual available for free download at manualshive.com. Access this comprehensive manual and unleash the full potential of your VLT AQUA Drive FC 200 today.

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MAKING MODERN LIVING POSSIBLE

Instruction Manual, 110–400 kW D-Frame

VLT

®

 AQUA Drive FC 200

Summary of Contents for AQUA Drive FC 200

Page 1: ...MAKING MODERN LIVING POSSIBLE Instruction Manual 110 400 kW D Frame VLT AQUA Drive FC 200 ...

Page 2: ......

Page 3: ...y drive is connected to AC line power the motor may be started with an external switch a serial bus command an input reference signal or a cleared fault condition Use appropriate caution to guard against an unintended start WARNING DISCHARGE TIME Adjustable frequency drives contain DC link capacitors that can remain charged even when the adjustable frequency drive is not powered To avoid electrica...

Page 4: ...Safety VLT AQUA Drive D Frame Instruction Manual MG21A222 VLT is a registered Danfoss trademark ...

Page 5: ...unding Requirements 3 6 2 4 2 1 Leakage Current 3 5 mA 3 6 2 4 2 2 Grounding IP20 Enclosures 3 7 2 4 2 3 Grounding IP21 54 Enclosures 3 7 2 4 3 Motor Connection 3 7 2 4 3 1 Terminal Locations D1h D4h 3 8 2 4 3 2 Terminal Locations D5h D8h 3 12 2 4 4 Motor Cable 3 21 2 4 5 Motor Rotation Check 3 21 2 4 6 AC Line Input Connection 3 21 2 5 Control Wiring Connection 3 22 2 5 1 Access 3 22 2 5 2 Using ...

Page 6: ... Display Menu Keys 5 2 4 1 4 Navigation Keys 5 3 4 1 5 Operation Keys 5 3 4 2 Back Up and Copying Parameter Settings 5 3 4 2 1 Uploading Data to the LCP 5 4 4 2 2 Downloading Data from the LCP 5 4 4 3 Restoring Default Settings 5 4 4 3 1 Recommended Initialization 5 4 4 3 2 Manual Initialization 5 4 5 Programming 6 1 5 1 Introduction 6 1 5 2 Programming Example 6 1 5 3 Control Terminal Programming...

Page 7: ... 9 1 8 4 Warning and Alarm Definitions 9 3 8 5 Fault Messages 9 4 9 Basic Troubleshooting 10 1 9 1 Start Up and Operation 10 1 10 Specifications 11 1 10 1 Power dependent Specifications 11 1 10 2 General Technical Data 11 4 10 3 Fuse Tables 11 8 10 3 1 Protection 11 8 10 3 2 Fuse Selection 11 8 10 3 3 Short Circuit Current Rating SCCR 11 9 10 3 4 Connection Tightening Torques 11 10 12 Index 12 1 C...

Page 8: ...Contents VLT AQUA Drive D Frame Instruction Manual MG21A222 VLT is a registered Danfoss trademark ...

Page 9: ...al I O and 24 V power supply 11 Mounting slot 4 Analog I O connector 12 Cable clamp PE 5 USB connector 13 Ground 6 Serial bus terminal switch 14 Motor output terminals 96 U 97 V 98 W 7 Analog switches A53 A54 15 Line power input terminals 91 L1 92 L2 93 L3 8 Relay 1 01 02 03 16 TB5 IP21 54 only Terminal block for anti condensation heater Table 1 1 NOTE For location of TB6 terminal block for contac...

Page 10: ...nnect Contactor Line power disconnect with contactor Circuit breaker Figure 1 3 shows an example of an adjustable frequency drive with an options cabinet Table 1 2 lists the variants for the adjustable frequency drives that include input options 130BC539 10 1754 69 1 Figure 1 3 D7h Enclosure Introduction VLT AQUA Drive D Frame Instruction Manual 1 2 MG21A222 VLT is a registered Danfoss trademark 1...

Page 11: ...maining chapters provide supplementary details These details include user interface detailed programming application examples startup troubleshooting and specifications 1 3 Additional Resources Other resources are available to understand advanced adjustable frequency drive functions and programming The VLT Programming Guide provides greater detail on working with parameters and many application ex...

Page 12: ...current Raise the power factor reflected back to the line Reduce harmonics on the AC input 5 Capacitor bank Stores the DC power Provides ride through protection for short power losses 6 Inverter Converts the DC into a controlled PWM AC waveform for a controlled variable output to the motor 7 Output to motor Regulated three phase output power to the motor 8 Control circuitry Input power internal pr...

Page 13: ... D4h D4h D4h D4h 690 V D3h D3h D3h D4h D4h D4h D4h Table 1 4 kW Rated Adjustable Frequency Drives HP High Overload 100 125 150 200 250 300 350 350 HP Normal Overload 125 150 200 250 300 350 400 450 460 V D3h D3h D3h D4h D4h D4h 575 V D3h D3h D3h D4h D4h D4h D4h Table 1 5 HP Rated Adjustable Frequency Drives Introduction VLT AQUA Drive D Frame Instruction Manual MG21A222 VLT is a registered Danfoss...

Page 14: ...Introduction VLT AQUA Drive D Frame Instruction Manual 1 6 MG21A222 VLT is a registered Danfoss trademark 1 1 ...

Page 15: ...the same voltage Line power Adjustable frequency drive Motor Ensure that adjustable frequency drive output current rating is equal to or greater than motor full load current for peak motor performance Motor size and adjustable frequency drive power must match for proper overload protection If adjustable frequency drive rating is less than motor full motor output cannot be achieved 2 3 Mechanical I...

Page 16: ...dependent Specific Control Card ambient temperature exceeded Frame Door fan top fan Heatsink fan D1h D3h 102 m3 hr 60 CFM 420 m3 hr 250 CFM D2h D4h 204 m3 hr 120 CFM 840 m3 hr 500 CFM Table 2 2 Airflow 2 3 2 Lifting Always lift the adjustable frequency drive using the dedicated lifting eyes Use a bar to avoid bending the lifting holes CAUTION The angle from the top of the adjustable frequency driv...

Page 17: ...ical equipment can be hazardous All electrical work must conform to national and local electrical codes It is strongly recommended that instal lation startup and maintenance be performed only by trained and qualified personnel Failure to follow these guidelines could result in death or serious injury CAUTION WIRING ISOLATION Run input power motor wiring and control wiring in three separate metalli...

Page 18: ...V 0V D IN OUT 0V PNP 24V NPN D IN OUT 0V 24V 29 24V NPN 0V PNP 0V PNP 24V NPN 33 D IN 32 D IN 1 2 ON A53 U I S201 ON 2 1 A54 U I S202 ON 0 20mA OFF 0 10V 95 400Vac 2A P 5 00 R 82 R 81 P RS 485 68 N RS 485 69 COM RS 485 61 0V 5V S801 RS 485 RS 485 2 1 ON S801 Bus Term OFF ON 3 Phase power input Load Share Switch Mode Power Supply Motor Analog Output Interface Relay1 Relay2 ON Terminated OFF Open Br...

Page 19: ...tion The higher the current draw the quicker the trip response The overload provides Class 20 motor protection See 8 Warnings and Alarms for details on the trip function Because the motor wiring carries high frequency current it is important that wiring for line power motor power and control is run separately Use metallic conduit or separated shielded wire See Figure 2 3 Failure to isolate power m...

Page 20: ...control wiring Use the clamps provided with the equipment for proper ground connections Do not ground one adjustable frequency drive to another in a daisy chain fashion Keep the ground wire connections as short as possible Using high strand wire to reduce electrical noise is recommended Follow the motor manufacturer wiring requirements 2 4 2 1 Leakage Current 3 5 mA Follow national and local codes...

Page 21: ...motor cables from multiple adjustable frequency drives separately Induced voltage from output motor cables run together can charge equipment capacitors even with the equipment turned off and locked out Failure to run output motor cables separately could result in death or serious injury For maximum cable sizes see 10 1 Power dependent Specifications Comply with local and national electrical codes ...

Page 22: ...uirements 2 4 3 1 Terminal Locations D1h D4h A A B B 33 1 3 0 0 0 62 2 4 101 4 0 140 5 5 163 6 4 185 7 3 224 8 8 263 10 4 293 11 5 GROUND88 3 5 0 0 0 200 7 9 94 3 7 244 9 6 0 0 0 272 10 7 0 0 0 S U W R T V 3X M8x20 STUD WITH NUT SECTION A A MAINS TERMINALS MAINS TERMINAL SECTION B B MOTOR TERMINALS MOTOR TERMINAL 130BC305 10 Figure 2 7 Terminal Locations D1h Installation VLT AQUA Drive D Frame Ins...

Page 23: ...NALS MAINS TERMINAL SECTION B B MOTOR TERMINALS AND BRAKE TERMINALS MOTOR TERMINAL BRAKE TERMINAL 130BC302 10 Figure 2 8 Terminal Locations D3h 1 2 130BC533 10 190 7 5 75 3 0 98 3 9 50 2 0 Figure 2 9 Load share and Regeneration Terminals D3h 1 Front view 2 Side view Table 2 3 Installation VLT AQUA Drive D Frame Instruction Manual MG21A222 VLT is a registered Danfoss trademark 2 9 2 2 ...

Page 24: ...INS TERMINAL 130BC332 10 Figure 2 10 Terminal Locations D2h A A B B 33 1 3 0 0 0 91 3 6 149 5 8 211 8 3 265 10 4 319 12 6 200 7 9 0 0 0 319 12 6 376 14 8 293 11 5 255 10 0 0 0 0 306 12 1 284 11 2 0 0 0 236 8 9 R S T U V W BRAKE TERMINALS SECTION A A MAINS TERMINALS MAINS TERMINAL SECTION B B MOTOR TERMINALS AND BRAKE TERMINALS TERMINAL BRAKE REGEN MOTOR TERMINAL 130BC333 10 Figure 2 11 Terminal Lo...

Page 25: ... 9 95 3 7 2 130BC534 10 Figure 2 12 Load share and Regeneration Terminals D4h 1 Front view 2 Side view Table 2 4 Installation VLT AQUA Drive D Frame Instruction Manual MG21A222 VLT is a registered Danfoss trademark 2 11 2 2 ...

Page 26: ...6 196 7 7 227 9 113 4 4 0 0 206 8 1 MAINS TERMINAL MOTOR TERMINAL BRAKE TERMINAL SECTION A A MAINS TERMINALS R S T U V W 3X M10X20 STUD WITH NUT SECTION B B MOTOR TERMINALS BRAKE REGEN TERMINALS 130BC535 10 Figure 2 13 Terminal Locations D5h with Disconnect Option Installation VLT AQUA Drive D Frame Instruction Manual 2 12 MG21A222 VLT is a registered Danfoss trademark 2 2 ...

Page 27: ...h Brake Option B B A A 0 0 0 96 3 8 195 7 7 227 8 9 GROUND 3X123 4 8 GROUND 153 6 0 458 18 0 0 0 0 46 1 8 50 2 0 99 3 9 147 5 8 182 7 2 193 7 6 221 8 7 249 9 8 260 10 2 146 5 8 0 0 0 286 11 2 0 0 0 113 4 4 206 8 1 BRAKE TERMINAL MOTOR TERMINAL MAINS TERMINAL 3X M10X20 STUD WITH NUT SECTION B B MOTOR TERMINALS BRAKE REGEN TERMINALS SECTION A A MAINS TERMINALS R S T U V W 130BC537 11 TB6 Terminal bl...

Page 28: ...ERMINAL R S T SECTION A A MAINS TERMINALS 130BC538 11 TB6 Terminal block for contactor Figure 2 16 Terminal Locations D6h with Contactor and Disconnect Options Installation VLT AQUA Drive D Frame Instruction Manual 2 14 MG21A222 VLT is a registered Danfoss trademark 2 2 ...

Page 29: ...163 6 4 0 0 0 MAINS TERMINAL SECTION A A MAINS TERMINALS R S T 130BC541 10 Figure 2 17 Terminal Locations D6h with Circuit Breaker Option Installation VLT AQUA Drive D Frame Instruction Manual MG21A222 VLT is a registered Danfoss trademark 2 15 2 2 ...

Page 30: ... 5 545 21 4 0 0 119 4 7 276 10 9 0 0 MAINS TERMINAL BRAKE TERMINAL MOTOR TERMINAL 4X M10X20 STUD WITH NUT SECTION B B MOTOR TERMINALS SECTION A A MAINS TERMINALS BRAKE REGEN TEMINALS R S T U V W Figure 2 18 Terminal Locations D7h with Disconnect Option Installation VLT AQUA Drive D Frame Instruction Manual 2 16 MG21A222 VLT is a registered Danfoss trademark 2 2 ...

Page 31: ...9 6 375 14 8 290 11 4 0 0 257 10 1 309 12 1 0 0 MOTOR TERMINAL BRAKE TERMINAL MAINS TERMINAL 4X M10X20 STUD WITH NUT SECTION B B MOTOR TERMINALS BRAKE REGEN TERMINALS SECTION A A MAINS TERMINALS R S T U V W Figure 2 19 Terminal Locations D7h with Brake Option Installation VLT AQUA Drive D Frame Instruction Manual MG21A222 VLT is a registered Danfoss trademark 2 17 2 2 ...

Page 32: ...9 127 5 0 0 MAINS TERMINAL MOTOR TERMINAL BRAKE TERMINAL 4X M10X20 STUD WITH NUT SECTION A A MAINS TERMINALs BRAKE REGEN TERMINALS SECTION B B MOTOR TERMINALS R S T U V W 130BC544 11 TB6 Terminal block for contactor Figure 2 20 Terminal Locations D8h with Contactor Option Installation VLT AQUA Drive D Frame Instruction Manual 2 18 MG21A222 VLT is a registered Danfoss trademark 2 2 ...

Page 33: ...INAL SECTION C C MAINS TERMINALS 130BC545 11 R S T TB6 Terminal block for contactor Figure 2 21 Terminal Locations D8h with Contactor and Disconnect Options Installation VLT AQUA Drive D Frame Instruction Manual MG21A222 VLT is a registered Danfoss trademark 2 19 2 2 ...

Page 34: ...23 8 0 0 MAINS TERMINAL SECTION D D MAINS TERMINALS R S T 130BC546 10 Figure 2 22 Terminal Locations D8h with Circuit Breaker Option Installation VLT AQUA Drive D Frame Instruction Manual 2 20 MG21A222 VLT is a registered Danfoss trademark 2 2 ...

Page 35: ...play 2 4 6 AC Line Input Connection Size wiring is based upon the input current of the adjustable frequency drive Comply with local and national electrical codes for cable sizes Connect 3 phase AC input power wiring to terminals L1 L2 and L3 see Figure 2 23 130BC254 10 2 1 Figure 2 23 Connecting to AC Line Power 1 AC line input connections 2 Motor connection Table 2 7 Ground the cable in accordanc...

Page 36: ...nce ZT value is more effective than a shield with a higher transfer impedance ZT Transfer impedance ZT is rarely stated by cable manufac turers but it is often possible to estimate transfer impedance ZT by assessing the physical design of the cable Transfer impedance ZT can be assessed on the basis of the following factors The conductibility of the shield material The contact resistance between th...

Page 37: ...shield to ground with a 100 nF capacitor keeping leads short 100nF FC PE PE PLC 130BB609 11 Figure 2 26 Avoid EMC noise on serial communication This terminal is connected to ground via an internal RC link Use twisted pair cables to reduce interference between conductors The recommended method is shown below PE FC PE FC 130BB923 11 PE PE 69 68 61 69 68 61 1 2 Figure 2 27 1 Min 0 025 in2 16 mm2 2 Eq...

Page 38: ...ing and 6 Application Examples for terminals and associated parameters It is important to confirm that the control terminal is programmed for the correct function See 5 Programming for details on accessing parameters and programming The default terminal programming is intended to initiate adjustable frequency drive functioning in a typical operational mode 2 5 6 1 Terminal 53 and 54 Switches Analo...

Page 39: ...e A terminal cover supplied with the adjustable frequency drive must be installed to maintain the IP20 rating of the enclosure Figure 2 32 shows both the covered and uncovered terminals 130BC547 10 Figure 2 32 Load Share or Regeneration Terminal with Cover L and without Cover R 2 7 2 Regeneration Terminals Regen regeneration terminals can be supplied for applications that have a regenerative load ...

Page 40: ... CK11CE311N AC 1 525 690 V N75KT7 N160T7 GE CK95BE311N AC 3 N200T7 N400T7 GE CK11CE311N AC 3 Table 2 13 NOTE In applications requiring UL listing when the adjustable frequency drive is supplied with a contactor the customer must provide external fusing to maintain the UL rating of the adjustable frequency drive and a short circuit current rating of 100 000 A See 10 1 1 Power dependent Specifi cati...

Page 41: ...arance is adequate to ensure proper airflow for cooling EMC considerations Check for proper installation regarding electromagnetic compatibility Environmental consider ations See equipment label for the maximum ambient operating temperature limits Humidity levels must be 5 95 non condensing Fusing and circuit breakers Check for proper fusing or circuit breakers Check that all fuses are inserted fi...

Page 42: ...ndicates that the unit is ready to operate but is missing an input signal on terminal 27 3 3 Basic Operational Programming For best performance adjustable frequency drives require basic operational programming before running Basic operational programming requires entering motor nameplate data for the motor being operated and the minimum and maximum motor speeds The recommended parameter settings a...

Page 43: ...roll to parameter group Q2 Quick Set up and press OK 130BB847 10 Q1 My Personal Menu Q2 Quick Setup Q5 Changes Made Q6 Loggings 13 7 13 0A 1 1 Quick Menus Figure 3 4 8 Select language and press OK Then enter the motor data in 1 20 Motor Power kW 1 21 Motor Power HP to 1 25 Motor Nominal Speed The information can be found on the motor nameplate 1 20 Motor Power kW or 1 21 Motor Power HP 1 22 Motor ...

Page 44: ...k that motor data is entered correctly Increase the ramp down time decel time in 3 42 Ramp 1 Ramp down Time Enable overvoltage control in 2 17 Over voltage Control NOTE The OVC algorithm does not work when using PM motors See 4 1 1 Local Control Panel for resetting the adjustable frequency drive after a trip NOTE 3 2 Applying Power to 3 3 Basic Operational Programming conclude the procedures for a...

Page 45: ...r to the LCP See the Programming Guide for details on use of the NLCP 4 1 1 LCP Layout The LCP is divided into four functional groups see Figure 4 1 Auto on Reset Hand on Off Status Quick Menu Main Menu Alarm Log C a n c e l Info Status 1 1 1234rpm B a c k OK 43 5Hz Run OK 43 5Hz On Alarm Warn 130BC362 10 a b c d 1 0 A Figure 4 1 LCP a Display area b Display menu keys for changing the display to s...

Page 46: ...P045 10 Status Quick Menu Main Menu Alarm Log Figure 4 4 Key Function Status Shows operational information In auto mode press to toggle between status readout displays Press repeatedly to scroll through each status display Press Status plus or to adjust the display brightness The symbol in the upper right corner of the display shows the direction of motor rotation and which set up is active This i...

Page 47: ...f the LCP 130BP046 10 Hand on Off Auto on Reset Figure 4 6 Key Function Hand On Starts the adjustable frequency drive in local control Use the navigation keys to control adjustable frequency drive speed An external stop signal by control input or serial communication overrides the local hand on Off Stops the motor but does not remove power to the adjustable frequency drive Auto On Puts the system ...

Page 48: ...tialization of the adjustable frequency drive Initialization can be through 14 22 Operation Mode or manually Initialization using 14 22 Operation Mode does not change adjustable frequency drive data such as operating hours serial communication selections personal menu settings fault log alarm log and other monitoring functions Using 14 22 Operation Mode is generally recommended Manual initializati...

Page 49: ...y drive applications 5 2 Programming Example Here is an example for programming the adjustable frequency drive for a common application in open loop using the quick menu This procedure programs the adjustable frequency drive to receive a 0 10 V DC analog control signal on input terminal 53 The adjustable frequency drive will respond by providing 20 50 Hz output to the motor propor tional to the in...

Page 50: ... Q3 21 130BT765 10 6 11 Terminal 53 High Voltage 10 00 V 14 7 0 00A 1 1 Analog Reference Figure 5 7 9 6 14 Terminal 53 Low Ref Feedb Value Set minimum speed reference on terminal 53 at 20 Hz This tells the adjustable frequency drive that the minimum voltage received on terminal 53 0 V equals 20 Hz output 130BT773 11 Q3 21 14 7 0 00 A 1 1 Analog Reference 6 14 Terminal 53 Low Ref Feedb Value 000020...

Page 51: ... 130BT768 10 2 Brakes 3 Reference Ramps 4 Limits Warnings 5 Digital In Out 14 6 0 00A 1 1 Main Menu Figure 5 11 2 Scroll to parameter group 5 1 Digital Inputs and press OK 130BT769 10 5 0 Digital I O mode 5 1 Digital Inputs 5 4 Relays 5 5 Pulse Input 14 7 0 00A 1 1 Digital In Out 5 Figure 5 12 3 Scroll to 5 10 Terminal 18 Digital Input Press OK to access function choices The default setting Start ...

Page 52: ...RPM 1 800 RPM 22 86 Speed at Design Point Hz 50 Hz 60 Hz 24 04 Fire Mode Max Reference 50 Hz 60 Hz Table 5 1 International North American Default Parameter Settings 5 5 Parameter Menu Structure Establishing the correct programming for applications often requires setting functions in several related parameters These parameter settings provide the adjustable frequency drive with system details it ne...

Page 53: ...ion 2 11 Brake Resistor ohm 2 12 Brake Power Limit kW 2 13 Brake Power Monitoring 2 15 Brake Check 2 16 AC brake Max Current 2 17 Over voltage Control 2 18 Brake Check Condition 2 19 Over voltage Gain 2 2 Mechanical Brake 2 20 Release Brake Current 2 21 Activate Brake Speed RPM 2 22 Activate Brake Speed Hz 2 23 Activate Brake Delay 2 24 Stop Delay 2 25 Brake Release Time 2 26 Torque Ref 2 27 Torqu...

Page 54: ...ess PID I 7 40 Process PID I part Reset 7 41 Process PID Output Neg Clamp 7 42 Process PID Output Pos Clamp 7 43 Process PID Gain Scale at Min Ref 7 44 Process PID Gain Scale at Max Ref 7 45 Process PID Feed Fwd Resource 7 46 Process PID Feed Fwd Normal Inv Ctrl 7 48 PCD Feed Forward 7 49 Process PID Output Normal Inv Ctrl 7 5 Adv Process PID II 7 50 Process PID Extended PID 7 51 Process PID Feed ...

Page 55: ...3 Slot B Option SW Version 15 74 Option in Slot C0 15 75 Slot C0 Option SW Version 15 76 Option in Slot C1 15 77 Slot C1 Option SW Version 15 9 Parameter Info 15 92 Defined Parameters 15 93 Modified Parameters 15 98 Drive Identification 15 99 Parameter Metadata 16 Data Readouts 16 0 General Status 16 00 Control Word 16 01 Reference Unit 16 02 Reference 16 03 Status Word 16 05 Main Actual Value 16 ...

Page 56: ...put 33 62 Terminal X59 2 Digital Input 33 63 Terminal X59 1 Digital Output 33 64 Terminal X59 2 Digital Output 33 65 Terminal X59 3 Digital Output 33 66 Terminal X59 4 Digital Output 33 67 Terminal X59 5 Digital Output 33 68 Terminal X59 6 Digital Output 33 69 Terminal X59 7 Digital Output 33 70 Terminal X59 8 Digital Output 33 8 Global Parameters 33 80 Activated Program Number 33 81 Power up Stat...

Page 57: ...mply downloaded to the adjustable frequency drive Or the entire adjustable frequency drive profile can be loaded onto the PC for backup storage or analysis The USB connector or RS 485 terminal is available for connecting to the adjustable frequency drive MCT 10 Set up Software is available for free download at www VLT software com A CD is also available by requesting part number 130B1000 The Instr...

Page 58: ...Programming VLT AQUA Drive D Frame Instruction Manual 5 10 MG21A222 VLT is a registered Danfoss trademark 5 5 ...

Page 59: ...able complete AMA 5 12 Terminal 27 Digital Input 2 Coast inverse Default Value Notes comments Parameter group 1 2 Motor Data must be set according to motor Table 6 1 AMA with T27 Connected Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 130BB930 10 Function Setting 1 29 Automatic Motor Adaptation AMA 1 Enab...

Page 60: ...ion 5 19 Terminal 37 Digital Input 1 Safe Stop Alarm Default Value Notes comments If 5 12 Terminal 27 Digital Input is set to 0 No operation a jumper wire to terminal 27 is not needed Table 6 5 Start Stop Command with Safe Stop 130BB805 11 Speed Start 18 Figure 6 1 Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 ...

Page 61: ... Value Notes comments Table 6 8 External Alarm Reset Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 A53 U I 5kΩ 130BB683 10 Function Setting 6 10 Terminal 53 Low Voltage 0 07 V 6 11 Terminal 53 High Voltage 10 V 6 14 Terminal 53 Low Ref Feedb Value 0 RPM 6 15 Terminal 53 High Ref Feedb Value 1 500 RPM Defa...

Page 62: ...rate in the above mentioned parameters Table 6 11 RS 485 Network Connection Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 39 A53 U I 130BB686 11 Function Setting 1 90 Motor Thermal Protection 2 Thermistor trip 1 93 Thermistor Source 1 Analog input 53 Default Value Notes comments If only a warning is desired ...

Page 63: ...quipment may then indicate that service may be required If the feedback error goes below the limit again within 5 sec then the adjustable frequency drive continues and the warning disappears But Relay 1 will still be triggered until Reset on the LCP Table 6 13 Using SLC to Set a Relay Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM R1 R2 12 13 18 19 20 2...

Page 64: ...Application Examples VLT AQUA Drive D Frame Instruction Manual 6 6 MG21A222 VLT is a registered Danfoss trademark 6 6 ...

Page 65: ...nals and or the serial communication Hand on The adjustable frequency drive can be controlled by the navigation keys on the LCP Stop commands reset reversing DC brake and other signals applied to the control terminals can override local control Table 7 1 Operation Mode Remote The speed reference is given from external signals serial communication or internal preset references Local The adjustable ...

Page 66: ...rence was chosen as a function for a digital input parameter group 5 1 Digital Inputs The corresponding terminal is active The adjustable frequency drive saves the actual reference Changing the reference is now only possible via terminal functions speed up and slow Jog request A jog command has been given but the motor will be stopped until a run permissive signal is received via a digital input J...

Page 67: ...by In Auto On Auto mode the adjustable frequency drive will start the motor with a start signal from a digital input or serial communication Start delay In 1 71 Start Delay a delay starting time was set A start command is activated and the motor will start after the start delay time expires Start fwd rev Start forward and start reverse were selected as functions for two different digital inputs pa...

Page 68: ...Status Messages VLT AQUA Drive D Frame Instruction Manual 7 4 MG21A222 VLT is a registered Danfoss trademark 7 7 ...

Page 69: ...he adjustable frequency drive logic will continue to operate and monitor the adjustable frequency drive status After the fault condition is remedied the adjustable frequency drive can be reset It will then be ready to start operation again A trip can be reset in any of 4 ways Press Reset on the LCP Digital reset input command Serial communication reset input command Auto reset 8 2 3 Alarm Trip Loc...

Page 70: ...ator lights Auto on Reset Hand on Off B a c k C a n c e l Info OK On Alarm Warn 130BB467 10 Figure 8 3 Warn LED Alarm LED Warning ON OFF Alarm OFF ON Flashing Trip Lock ON ON Flashing Table 8 1 Warnings and Alarms VLT AQUA Drive D Frame Instruction Manual 8 2 MG21A222 VLT is a registered Danfoss trademark 8 8 ...

Page 71: ...ance is adequate to ensure proper airflow for cooling EMC considerations Check for proper installation regarding electromagnetic compatibility Environmental consider ations See equipment label for the maximum ambient operating temperature limits Humidity levels must be 5 95 non condensing Fusing and circuit breakers Check for proper fusing or circuit breakers Check that all fuses are inserted firm...

Page 72: ...rning limit The limit is dependent on the adjustable frequency drive voltage rating The unit is still active WARNING 6 DC link voltage low The intermediate circuit voltage DC is lower than the low voltage warning limit The limit is dependent on the adjustable frequency drive voltage rating The unit is still active WARNING ALARM 7 DC overvoltage If the intermediate circuit voltage exceeds the limit...

Page 73: ...reshold level match sensor wiring WARNING ALARM 12 Torque limit The torque has exceeded the value in 4 16 Torque Limit Motor Mode or the value in 4 17 Torque Limit Generator Mode 14 25 Trip Delay at Torque Limit can change this from a warning only condition to a warning followed by an alarm Troubleshooting If the motor torque limit is exceeded during ramp up extend the ramp up time If the generato...

Page 74: ... the adjustable frequency drive and replace the brake resistor see 2 15 Brake Check WARNING ALARM 26 Brake resistor power limit The power transmitted to the brake resistor is calculated as a mean value over the last 120 s of run time The calculation is based on the intermediate circuit voltage and the brake resistance value set in 2 16 AC Brake Max Current The warning is active when the dissipated...

Page 75: ...g directions No Text 0 Serial port cannot be initialized Contact theDanfoss supplier or Danfoss Service Department 256 258 Power EEPROM data is defective or too old 512 Control board EEPROM data is defective or too old 513 Communication timeout reading EEPROM data 514 Communication timeout reading EEPROM data 515 Application oriented control cannot recognize the EEPROM data 516 Cannot write to the...

Page 76: ...Mode WARNING 41 Overload of digital output terminal 29 Check the load connected to terminal 29 or remove short circuit connection Check 5 00 Digital I O Mode and 5 02 Terminal 29 Mode WARNING 42 Overload of digital output on X30 6 or overload of digital output on X30 7 For X30 6 check the load connected to X30 6 or remove the short circuit connection Check 5 32 Term X30 6 Digi Out MCB 101 For X30 ...

Page 77: ...erature of the unit Also a trickle amount of current can be supplied to the adjustable frequency drive whenever the motor is stopped by setting 2 00 DC Hold Preheat Current at 5 and 1 80 Function at Stop Troubleshooting The heatsink temperature measured as 32 F 0 C could indicate that the temperature sensor is defective causing the fan speed to increase to the maximum If the sensor wire between th...

Page 78: ...ue Parameter settings are initialized to default settings after a manual reset Reset the unit to clear the alarm ALARM 81 CSIV corrupt CSIV file has syntax errors ALARM 82 CSIV parameter error CSIV failed to init a parameter ALARM 85 Dang fail PB Profibus Profisafe Error WARNING ALARM 104 Mixing fan fault The fan monitor checks that the fan is spinning at drive power up or whenever the mixing fan ...

Page 79: ...P from VLT 2800 or 5000 6000 8000 FCD or FCM Use only LCP 101 P N 130B1124 or LCP 102 P N 130B1107 Wrong contrast setting Press Status to adjust the contrast Display LCP is defective Test using a different LCP Replace the faulty LCP or connection cable Internal voltage supply fault or SMPS is defective Contact supplier Intermittent display Overloaded power supply SMPS due to improper control wirin...

Page 80: ...ection is programmed correctly Program correct settings Active reversing signal Check if a reversing command is programmed for the terminal in parameter group 5 1 Digital inputs Deactivate reversing signal Wrong motor phase connection See 2 4 5 Motor Rotation Check in this manual Motor is not reaching maximum speed Frequency limits set wrong Check output limits in 4 13 Motor Speed High Limit RPM 4...

Page 81: ...n A to B B to C C to A If imbalance leg stays on same input terminal it is a problem with the unit Contact the supplier Motor current imbalance greater than 3 Problem with motor or motor wiring Rotate output motor leads one position U to V V to W W to U If imbalanced leg follows the wire the problem is in the motor or motor wiring Check motor and motor wiring Problem with the adjustable frequency ...

Page 82: ...Basic Troubleshooting VLT AQUA Drive D Frame Instruction Manual 9 4 MG21A222 VLT is a registered Danfoss trademark 9 9 ...

Page 83: ...7 180 218 274 333 407 Continuous kVA at 460 V kVA 151 191 241 288 353 426 Max Input current Continuous at 400 V A 204 251 304 381 381 463 463 567 Continuous at 460 500 V A 183 231 291 348 348 427 427 516 Max cable size line power motor brake and load share mm AWG 2x95 2x3 0 2x185 2x350 Max external electrical fuses A 315 350 400 550 630 800 Estimated power loss at 400 V hp W 3 426 2555 3 955 2949 ...

Page 84: ...9 157 185 229 289 Max Input current Continuous at 550 V A 89 110 130 158 198 245 Continuous at 575 V A 85 106 124 151 189 234 Continuous at 690 V A 87 109 128 155 197 240 Max cable size line power motor brake and load share mm AWG 2x95 2x3 0 2x185 2x350 mcm Max external electrical fuses A 160 315 315 315 350 350 Estimated power loss at 575 V hp W 1 557 1161 1 912 1426 2 332 1739 2 815 2099 3 548 2...

Page 85: ...160 3848 6 182 4610 6 906 5150 Weight enclosure IP21 IP54 kg lbs 125 275 Weight enclosure IP20 kg lbs 125 275 Efficiency 0 98 Output frequency 0 590 Hz Heatsink overtemp trip 230 F 110 C Power card ambient trip 167 F 75 C Normal overload 110 current for 60 s Table 10 3 Line Power Supply 3x525 690 V AC The typical power loss is at nominal load conditions and expected to be within 15 tolerance relat...

Page 86: ...istics Starting torque Constant torque maximum 110 for 60 s Starting torque maximum 135 up to 0 5 s Overload torque Constant torque maximum 110 for 60 s Percentage relates to the adjustable frequency drive s nominal torque Cable lengths and cross sections Max motor cable length shielded armored 500 ft 150 m Max motor cable length unshielded unarmored 1 000 ft 300 m Max cross section to motor line ...

Page 87: ...driven Max frequency at terminal 29 33 5 kHz open collector Min frequency at terminal 29 33 4 Hz Voltage level see 10 2 1 Digital Inputs Maximum voltage on input 28 V DC Input resistance Ri approx 4 kΩ Pulse input accuracy 0 1 1 kHz Max error 0 1 of full scale Analog output Number of programmable analog outputs 1 Terminal number 42 Current range at analog output 0 4 20 mA Max resistor load to comm...

Page 88: ...n 1 3 NC resistive load 240 V AC 2 A Max terminal load AC 15 1 on 1 3 NC inductive load cosφ 0 4 240 V AC 0 2 A Max terminal load DC 1 1 on 1 3 NC resistive load 50 V DC 2 A Max terminal load DC 13 1 on 1 3 NC inductive load 24 V DC 0 1 A Min terminal load on 1 3 NC 1 2 NO 24 V DC 10 mA 24V AC 2 mA Environment according to EN 60664 1 overvoltage category III pollution degree 2 Relay 02 Terminal nu...

Page 89: ...ide section on Special Conditions Minimum ambient temperature during full scale operation 32 F 0 C Minimum ambient temperature at reduced performance 14 F 10 C Temperature during storage transport 13 149 158 F 25 to 65 70 C Maximum altitude above sea level without derating 3 300 ft 1 000 m Maximum altitude above sea level with derating 10 000 ft 3 000 m 1 For more information on derating see the D...

Page 90: ...onal regulations Short circuit ProtectionThe adjustable frequency drive must be protected against short circuit to avoid electrical or fire hazard Danfoss recommends using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the adjustable frequency drive The adjustable frequency drive provides full short circuit protection in case of a short circu...

Page 91: ...20 31 550 6 9URD32D08A0550 A070URD32KI0550 Table 10 7 Fuse Options for 525 690 V Adjustable Frequency Drives For UL compliance for units supplied without a contactor only option the Bussmann 170M series fuses must be used See Table 10 9 for SCCR ratings and UL fuse criteria if a contactor only option is supplied with the adjustable frequency drive 10 3 3 Short Circuit Current Rating SCCR If the ad...

Page 92: ... a torque wrench to ensure correct torque Always use a torque wrench to tighten the bolts Frame Size Terminal Torque Bolt size D1h D3h D5h D6h Line power Motor Load sharing Regen 19 40 Nm 168 354 in lbs M10 Ground Brake 8 5 20 5 Nm 75 181 in lbs M8 D2h D4h D7h D8h Line power Motor Regen Load sharing Ground 19 40 Nm 168 354 in lbs M10 Brake 8 5 20 5 Nm 75 181 in lbs M8 Table 10 10 Torque for Termin...

Page 93: ... V DC Output 10 7 Card 24 V DC Output 10 6 Card RS 485 Serial Communication 10 5 Card USB Serial Communication 10 7 Characteristics 10 7 Signal 5 1 System 1 3 Terminal Functions 2 24 Terminal Types 2 23 Terminals 3 2 4 3 7 1 5 3 2 24 Wiring 2 3 2 5 2 6 3 1 8 3 Wiring Connection 2 22 Cooling Cooling 2 1 Clearance 3 1 8 3 Copying Parameter Settings 4 3 Current Limit 3 4 Rating 2 1 8 4 D DC Current 1...

Page 94: ... 3 5 MA 2 6 Lifting 2 2 Line Power 2 5 Power Supply L1 L2 L3 10 4 Local Control 4 1 4 3 7 1 Control Panel 4 1 Control Test 3 4 Mode 3 4 Operation 4 1 Start 3 4 M Main Menu 5 1 4 2 Manual Initialization 4 4 Mechanical Installation 2 1 Menu Keys 4 1 4 2 Structure 4 3 5 4 Motor Cable 2 21 Cables 2 5 2 7 Connection 2 7 Current 1 4 8 8 4 2 Data 3 2 3 4 8 5 8 9 Frequency 4 2 Output U V W 10 4 Power 2 5 ...

Page 95: ... 8 3 Control Cables 2 23 Wire 2 5 Short Circuit 8 6 Smart Application Set up SAS 3 2 Specifications 1 3 Speed Reference 2 24 3 4 5 1 Start Up 9 1 Startup 1 3 5 1 Start up 4 4 Status Messages 7 1 Mode 7 1 Stop Command 7 1 Supply Voltage 2 22 2 23 8 7 10 5 Surroundings 10 7 Switching Frequency 7 1 System Feedback 1 3 T Temperature Limits 3 1 8 3 Terminal 53 5 1 2 24 5 1 54 2 24 Locations D1h 2 8 Loc...

Page 96: ...www danfoss com drives MG21A222 130R0289 MG21A222 Rev 2013 01 25 ...

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