Vizion TAP-420 Owner'S Manual Download Page 21

TAP-42X SerieS

21

A.J. Antunes & Co.

P/N 1010976 Rev. G 03/12

trOUblesHOOtInG

problem

possible cause

corrective action

Unit does not have power.

The power cord is not plugged into the appro-

priate outlet or control box.

Plug power cord into the appropriate outlet.

The unit is plugged into a switched electrical 

outlet.

Plug the power cord into an unswitched outlet.

SMART Controller Control Board is inoperable.

Contact your maintenance person or Authorized 

Service Agency.

Transformer is defective.

No water comes out of the filter 

system.

Inlet/Outlet Ball Valves closed.

Open the Inlet/Outlet Ball Valves.

System depressurized.

Run System Pressurize program.

Drain Valve is stuck open.

Clean, rebuild, and/or replace the Drain Valve.

Rinse Ball Valve is open.

Close the Rinse Ball Valve.

The system may be in a flush cycle.

Wait for the flush cycle to end.

Wiring Harness incorrectly connected to sole-

noid valves.

Confirm wiring harness connections.

Wiring harness has broken wire/connection.

Repair or replace the wiring harness.

Inlet Strainer (if installed) is plugged.

Clean or replace Inlet Strainer

Ultra Filter Cartridge is plugged.

Replace Ultra Filter Cartridge.

Carbon Element is plugged.

Replace Carbon Element.

Low water flow comes out of the 

filter system.

See above.

See above.

The inlet water pressure is too low.

Boost the inlet water pressure.

The outlet check valve may be plugged or 

defective.

Clean or replace the outlet check valve assembly.

The inlet flow restrictor may be plugged.

Clean or replace the inlet flow restrictor.

Water tastes bad.

Carbon Element needs replacing.

Replace Carbon Element.

Storage/shipping solution not completely 

flushed out of the system.

Flush the system for a longer period of time; replace 

carbon element.

Biological growth in pipes.

Sanitize plumbing.

Water condition changed.

Consider installing additional filtration.

Broken capillaries in Ultra Filter cartridge.

Replace Ultra Filter cartridge.

Flush runs continuously.

Drain Valve stuck open.

Clean, rebuild, or replace the Drain Valve.

Controller sending continuous signals to valves. Replace the controller.

Flush runs too long. 

[Factory set single flush cycle is 1 

minute; up to 3 consecutive cycles 

possible (total 3 minutes)]

Flush settings changed from factory setting.

Confirm flush settings; change back to factory settings.

Inoperable SMART Controller.

Replace the SMART Controller.

Flush occurs at a time of high water 

usage.

The controller time clock is set incorrectly or 

setting was lost due to power loss.

Set time clock to correct time.

Flush time set wrong

Set flush time to acceptable time.

Water splashes at drain during flush.

Drain line not positioned properly.

Reposition the end of the drain line.

Drain not capable of handling high flow rate.

Clean drain; find alternate drain.

Water leaks at ends of the filter  

cartridge after changing cartridge.

O-Ring not lubricated.

Lubricate O-ring with food grade lubricant.

O-Ring is split, cut, or twisted.

Replace O-ring.

Cartridge end connections are loose.

Tighten with wrench; replace fittings if needed.

Water leaks from Carbon Bowl.

O-ring not lubricated.

Lubricate O-ring with food grade lubricant.

O-ring is split, cut, or twisted.

Replace O-ring.

Water leaks from system fitting or 

connection.

Fitting broken or loose.

Tighten or replace the fitting.

Not enough pipe thread sealant used.

Redo the fitting with the proper amount of sealant.

Summary of Contents for TAP-420

Page 1: ...bers 9700800 9700801 9700810 9700811 Cartridge Tested and Certified by NSF International against NSF ANSI Standard 42 and 53 for the reduction of Standard No 42 Aesthetic Effects Nominal Particulate R...

Page 2: ...Unpacking 8 Equipment Setup 8 Mounting the System 10 Drain Hose Connection 11 Rinse Hose Connection 11 System Inlet Connection 11 Filtered Water Permeate Outlet Connection 11 Starting the Smart Contro...

Page 3: ...r opera tion of your system contact A J Antunes Co at 1 630 784 1000 or toll free in the United States at 1 800 253 2991 Fill in the information in the next column and have it handy when calling for a...

Page 4: ...ids on any plastic parts of the filter system Examples of some solvents to avoid acetone methyl acetate nail polish remover hexane spot removers turpentine toluene paint thinners dry cleaning solution...

Page 5: ...ges Kit Model Number Description Configuration 0012146 DC Power Supply 100 240 VAC Includes the 4 plug adaptors below US NEMA 1 15 2 pin or NEMA 5 15 3 Pin Euro CEE 7 16 AS NZS 3112 AUS 2 Pin UK BS 13...

Page 6: ...lve Assembly with outlet Pressure Gauge Permeate Solenoid Valve Automatic Flow Meter DC Power Supply System Outlet Solenoid Valve Automatic Inlet Solenoid Valve Automatic Inlet Ball Valve Manual INLET...

Page 7: ...ions actual performance may vary Performance Claims for Percent Reduction Substance Influent Challenge Concentration Reduction Requirement cyst1 minimum 50 000 L 99 95 Turbidity 11 1 NTU 0 5 NTU Parti...

Page 8: ...t Fresh 5 1 4 liquid chlorine bleach Pipe Wrenches Garden Hose 3 4 The TAP System uses the following connections Figure 1 System Inlet Male 3 4 NPT System Outlet Product Water Male 3 4 NPT Drain 3 4 I...

Page 9: ...nlet plumbing line The drain line leading out of the system should be as short as possible sloping downward without kinks or loops Be sure the drain used is not blocked or restricted Protect the syste...

Page 10: ...inches below the unit to remove the Carbon Element Housing The TAP System comes with a Mounting Bracket P N 0505558 to assist in mounting the system securely Figure 5 Before mounting the system consi...

Page 11: ...standard 3 4 garden hose connection at the Rinse Valve Figure 8 1 Obtain a length of 3 4 garden hose long enough to reach from the Rinse Valve connection to the drain 2 Install a gasket in the end of...

Page 12: ...ball valves are closed before starting the system Follow these steps to power up the system 1 After the system is mounted connect the power supply to the bottom right of the Smart Controller Figure 4...

Page 13: ...1 units only The Carbon Element is used on TAP 421 units only The Carbon Element must be rinsed before using the system the first time and after replacing the Carbon Element 1 Direct water from the Sy...

Page 14: ...tion fitting or inlet water line using a cup or funnel Be careful not to spill bleach onto clothing or skin 8 Reattach the plug on the sanitation fitting or inlet water line 9 Slowly turn on the water...

Page 15: ...EV 20 event code indicating a loss of power 6 The system beeps 4 times every 10 seconds for approximately 2 minutes Then it beeps once every 30 seconds To turn off the audio alert press and release bo...

Page 16: ...ide of the cartridge and push the collet squarely in against the face of the fitting With the collet held in this position the fitting can be removed from the tubing Water drains into the bucket Disca...

Page 17: ...e fitting is completely inserted onto the tubing past the O ring A loose connection results in leaking at the point of connection 16 Rinse the new Ultra Filter cartridge before placing the system back...

Page 18: ...ressurize System program This allows the system to pressurize when the Inlet valve is opened and make water available to the Carbon Element 16 Turn on the water to the system by opening the Inlet Valv...

Page 19: ...erating Mode Toggles between UFL cartridge of life and Carbon Element of life VIEW BUTTON SENSOR READINGS 1 Press and hold in order VIEW button and button 2 The red System LED illuminates 3 Press the...

Page 20: ...ut USB serial port 27 Set VER Factor Factory use only 11 Dump Events out USB serial port 28 Set Error Codes Display 1 on 0 off Use the and buttons Note Items 25 26 are in versions 2 3 AC and 3 3 DC It...

Page 21: ...ace Carbon Element Storage shipping solution not completely flushed out of the system Flush the system for a longer period of time replace carbon element Biological growth in pipes Sanitize plumbing W...

Page 22: ...R CORD 2X6 CONTROL BOX W 24V XFORMER 2X3 USB 2X1 DP S1 S2 COM V1 V2 V3 FLOW Permeate Drain To Service Ice Machine Drink System Coffee Tea Espresso Juice Non Carbonated Booster Pump TAP SYSTEM Example...

Page 23: ...TAP 42x Series 23 A J Antunes Co P N 1010976 Rev G 03 12 Replacement parts 7 7 8 8 13 5 4 6 3 2 11 12 1 9 9...

Page 24: ...TAP 42X Series 24 A J Antunes Co P N 1010976 Rev G 03 12 Replacement Parts continued 25 23 28 27 18 18 18 18 19 19 19 19 19 17 17 17 21 20 29 24 16 14 15 14 15 14 15 14 15 22 31 30 26...

Page 25: ...Rev G 03 12 Replacement Parts continued 32 30 31 33 34 29 19 28 19 37 38 36 35 37 40 17 41 41 15 42 17 47 33 43 30 31 44 45 46 48 TAP 421 units ONLY 39 NOTE These items apply to TAP 421 units ONLY Th...

Page 26: ...TAP 42X Series 26 A J Antunes Co P N 1010976 Rev G 03 12 56 55 54 51 31 53 52 30 31 49 50 30 31 57 Replacement Parts continued...

Page 27: ...3 4 NPT 1 27 2190126 90 Deg Elbow PVC 3 4 NPT 1 28 2170126 Valve Ball PVC 3 4 NPT 3 Epdm Seals 29 4040181 Solenoid Valve Latching w o Spring 2 30 3250103 Bolt 1 4 20 X 3 4 18 Hex Head S S 31 3250154...

Page 28: ...operating and maintenance instructions of this manual and or labor involved in moving adjacent objects to gain access to the Equipment 2 A J Antunes Co reserves the right to make changes in design or...

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