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Vivax ACP-12CH35GEDI, Service Manual, Page: 59 / 63

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Vivax ACP-12CH35GEDI Service Manual Download Page 59

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Remove the 4 tapping screws fixing the motor.

Pull out the lead-out wire and remove the

motor. Remove the 2 tapping screws fixing

the motor support. Lift motor support to re-

move it.

9.Remove motor and motor support

Motor

Motor support

10.Remove  clapboard sub-assy

Loosen the screws of the Clapboard Sub-Assy .

The Clapboard Sub-Assy has a hook on the

lower side. Lift and pull the Clapboard Sub-Assy

to remove.

Clapboard Sub-Assy

Summary of Contents for ACP-12CH35GEDI

Page 1: ...ACP 12CH35GEDI Service manual ENG RoHS ...

Page 2: ......

Page 3: ...5GEDI O Remote Controller YB1FA ON OFF MODE FA N C LOCK TIMER ON X F AN T EMP TIMER OF F T URBO SLEEP LIGH T Model list NO Model Product code Indoor model Indoor product code Outdoor model Outdoor product code ACP 12CH35GEDI O CB171W0213 1 ACP 12CH35GEDI CB163003803 ACP 12CH35GEDI I CB163N03800 ...

Page 4: ... 04 6 7 08 06 9 0 0 7 9 0 0 0 0 0 0 8 8 0 0 0 0 9 0 08 0 0 08 0 6 08 08 0 0 0 ...

Page 5: ...9 F F FJF J F F9 F F F K L JF QQ F R F S S S T T U V K J KXJ Y X 9 F F FJF J F F F F F F F FJF J F F 9 F F F R J Z Q U Q K Y Q Q J JXKX X 9 X R 9 9 J F F FJF J F F F F J F F FJF J 9 F F F F K X XK 9X 9X K L JX X 9X 99X 99 K L _ JX X X 9 X 9 T _ _ ...

Page 6: ... TK R Q R R JUK aX R Q U J 9 J 9 R TU J U U b R U b 9 R U b U K Y J JXKX 9X X9 f R J Z 9 R S F U V K Y K L K L U U Q R L K Q R L 9 J F FJ 9 F F J F FJ F F K X XK X9 X K L JX X X X9 K L _ JX X 9 X X9 9 T _ _ L L _ 9 J 9 F R K J Y R K Y 9 K K J ...

Page 7: ...per High Pipe length 5m Condition Heating Indoor DB21 1 Indoor air flow Super High Pipe length 5m 09K 12K Capacity ratio 110 60 10 7 0 8 40 50 70 80 90 100 120 Outdoor temp 15 09K 12K Capacity ratio 110 60 48 42 38 35 40 50 70 80 90 100 120 Outdoor temp 32 Condition Heating Indoor DB21 1 Indoor air flow Super High Pipe length 5m Condition Cooling Indoor DB26 7 WB19 4 Indoor air flow Super High Pip...

Page 8: ... changed Compressor Speed rps 70 60 50 40 30 20 45 50 55 Noise dB A 75 09K 12K Indoor fan motor rotating speed Low Middle High Supper High 25 30 35 40 45 Noise dB A K 8 6 4 L 8 6N Q T Q6 T Q T L 6 Q T 6 6 U ć L R L R U b U b F 9F 9 9 f 9 U ć L R L R U b U b F F 9 9 f 9 9 9 ...

Page 9: ......

Page 10: ... 9 9 9 ...

Page 11: ...DE 3 WAY VALVE LIQUID SIDE 2 WAY VALVE COOLING Accumlator Discharge Suction Muffler Strainer Capillary T I N U R O O D T U O T I N U R O O D N I HEAT EXCHANGE EVAPORATOR HEAT EXCHANGE CONDENSER COMPRESSOR GAS SIDE 3 WAY VALVE LIQUID SIDE 2 WAY VALVE COOLING HEATING Accumlator Discharge Suction Muffler 4 Way valve Strainer Strainer Capillary ...

Page 12: ...L OUT L1 L1 PE PE 0 0 RT1 RT2 JUMP CAP TEM SENSOR ROOM TUBE TEM SENSOR FAN MOTOR SWING MOTOR U D AP2 SWING UD K4 TUBE ROOM AC L PG PGF TR_OUT TR_IN TC TRANSFORMER 13 DISPLAY AP1 CN1 CN2 DISP2 DISP1 M2 M1 I II ELECTRIC BOX EVAPORATOR XT1 W4BU W3BN N 1 OUTDOOR UNIT 2 3 COM OUT W1YEGN W2YEGN N W5BK L N BU YEGN BN BN BU YEGN BK POWER ...

Page 13: ...IT PE BU BK BN SAT REACTOR SUB ASSY CLAPBOARD PE the voltage of terminal DC and DC at risk of electrical shock AP2 is higher than 30V to prevent the Please don t touch any terminal when WARNING M ELECTRICAL BOX OVERLOARD YEGN PE L2 L2 L3 N 1 XT 3 2 BOTTOM BAND HEATER COMP BAND HEATER EH2 EH1 HEAT N2 HEAT L HEAT N1 TEMP TEMP TEMP MOTOR L3 L1 L1 W24 BN W23 AC L4 AC L5 W2 BU AC N3 COMU PROTECTOR OVC ...

Page 14: ...DISCHARGE ROOM SENSOR TUBE SENSOR SENSOR 0 RT1 0 RT2 RT3 0 CN2 4V N1 AC L1 L FAN OFAN COMP COMP AC N1 RD YE BU YEGN YEGN YEGN PE BU BN BU BN PE PE YEGN 4YV BU AC N2 AP1 AP2 AC L AC N W3 W1 W5 W6 W9 W10 W11 W12 W13 W14 W15 W16 BU W17 YE W18 RD W19 W20 L2 U V W PE W21 BN AC L3 AC L2 LX1 2 LX1 1 W22 RD OVC COMP PROTECTOR COMU AC N3 BU W2 AC L5 AC L4 W23BN W24 L1 L1 L3 MOTOR TEMP TEMP TEMP 2 3 XT N 1 ...

Page 15: ... L 4 Q T Ć6 4 06 J N 04 66 J N L L U L L L 9 _ L S K L L K K L 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 16: ... Ć6 4 06 J N 04 66 J N J J L L T T L L 9 _ L K 2 1 V A 9 3 8 J R G 8 7 5 0 3 1 2 2 1 1 0 2 GRJ839 A V1 2 2011 2 21 1 3 4 5 6 7 8 9 10 11 2 ...

Page 17: ... Q T 06 J N 04 66 J N 9 Q R J U 3 4 5 6 7 8 9 10 11 12 1 2 ...

Page 18: ... FAN is the alternative expression of BLOW for the purpose of understanding TEMP TURBO SLEEP LIGHT Press it to turn on off the light 17 15 18 19 16 20 21 23 24 22 25 MODE icon If MODE button is pressed current operation mode icon AUTO COOL DRY FAN or HEAT is only for heat pump models will show SLEEP icon is displayed by pressing the SLEEP button Press this button again to clear the display TEMP ic...

Page 19: ...MODE Each time you press this button a mode is selected in a sequence that goes from AUTO COOL DRY FAN and HEAT as the following Note Only for models with heating function After energization AUTO mode is defaulted In AUTO mode the set temperature will not be displayed on the LCD and the unit will automatically select the suitable operation mode in accordance with the room temperature to make indoo...

Page 20: ... temperature displaying status that will display the setting temperature TURBO Press this button to activate deactivate the Turbo function which enables the unit to reach the preset temperature in the shortest time In COOL mode the unit will blow strong cooling air at super high fan speed In HEAT mode the unit will blow strong heating air at super high fan speed SLEEP Press this button to go into ...

Page 21: ...4 L b L L L ĸ ƹ S L L L U b L L U b L L L L L U b R L ƹ 6 L L L L L L L L L Q T ķ L U U L L L L U b U U L U U b L L L ĸ Q T Start cooling Stop cooling Compressor Original working state Stop Outdoor fan Indoor fan Tpreset Tamb 6 minutes 30s 30s 6 minutes 3 minutes Tpreset 2 Preset wind speed Run ...

Page 22: ... 9b U U U b 9 U b U U U b L 4 U L L L L L U L U L L U b U b U b U b L L L L L L L L L L L L 9 U ı b 4 L L L L L L K L L 9 4 Ĺ ƹ U RT ķ L U b L U b L L L L U b L L L L U b L ĸ L U b L U b L L L L U b L T U ķ ĸ L L L L L L L L ƹ 6 L L L L L L L L L QKT S L L L S L b QLT 6 ķ 6 U b U 9b U b b 9b b U 9b L 4 L S L L L L ...

Page 23: ...L L U 9 b L L U b L T L U 9 b L U 9 b L L U 9 b L L U b L ĸ N L b L L b L L b L b L Ĺ L L L L ĺ S L L Ļ L 9b L L L 9b b ļ L K 9 L L K L Ľ Q T 8 RTFR LL Q T RKQ L SUR RRJ K T Q U SUR Q T 6 4 Q UQ UQ b b SUR QKT 6 QLT 7NN L RRJ K JQQ L JQQ _ U b b L b ...

Page 24: ...U U L L 9 ĸ L U U b L U b U U b L U U b L L 9 Q T 4 U 44 K L RT L QZT L L LL L Q T V _ L L L V K _ V J L L J K U V J J J J J J K J J J K J K J K U V J LL L U L V L Q T ķ R L L L _ ĸ K LL L L b b U L 9b b S L L L L A L B C D O 0 R O 0 L1 A1 B1 C1 D1 heating angle cooling angle R ...

Page 25: ...T Q 4 Q Q Q9 R Q L R L L R L R L L L 9 R L L R L 9 J J T Q T L L L U L L L L _ L L U L L L L Q T L L L L L L L L L L L L L U _ Q KTN ķ LL 9b LL L U U LL 9b L ĸ U b _ L L _ L L L U b U b ª _ b U b _ L _ L L ...

Page 26: ... 8 U 4 L 4 L 4 L 4 L 9 L L L L 4 U U L L _ L U L L U L _ L _ L L L L L L L V L 4 U L Q L L L L 9 L U 9 V L U _ _ K V L _ U L 9 _ L U LL L L L ...

Page 27: ... K N L K L U L U L L 9 U L 9 U L 8 0 6 0 L N U L _ U U L ķ ĸ Ĺ ĺ R L 9 U L L _ L ...

Page 28: ... 15cm Above 15cm Above 30cm Above 50cm Above 50cm Above 30cm Above 200cm Above Above Space to the obstruction Air outlet side Space to the wall Air inlet side The dimensions of the space necessary for correct installation of the appliance including the minimum permissible distances to adjacent structures 15cm 250 cm 300cm ...

Page 29: ... hose outlet pipe of indoor unit outlet pipe of indoor unit rubber belt rubber belt rubber belt Flooded 09K UNIT 12K UNIT Wall Wall Wall Above 150 from the wall Above 150 from the wall Wall Wall Wall Above 150 from the wall Above 150 from the wall Φ55 Φ55 Right Left Right Left Φ55 Φ55 Above 150 from the ceiling Above 150 from the ceiling S Fig 2 Wiring Cover outdoor unit connection yellowgreen bro...

Page 30: ...ting plate Right Right rear Fig 4 Left rear Left Fig 3 Tailing 1 Tailing 2 Finally wrap it with tape Gas side piping insulation Water drainage pipe Liquid side Piping insulation Gas side pipe External connection electric wire Liquid side piping Spanner Torque wrench Piping Taper nut Indoor unit piping Black Blue Yellow green power connection cord N 1 2 3 Brown Handle U T 9 9 9 99 9 9 ...

Page 31: ...L 6 L R U K L Q LL L L R U RTFR RKQ RRJ Q U T L T _ _ L U _ L _ L L L _ L L _ L _ L L L U L Fig 6 Manifold Valve Multimeter 76cmHg Lo Handle Charging hose Manometer Hi handle Vacuum pump Low pressure valve Drain water hole Bottom frame Hose available commercially inner dia 16mm Drain connecter ...

Page 32: ... W W J L L L W L K L W 7 U L L L L _ U L L L LL L L U L Fig a filter Air filter Fig b Fig c Healthy ...

Page 33: ... is properly plugged in and make the loose contact firm Fuse of controller burnt out The air condi tioner does not react after it is powered after the plug is inserted the buzzer does not sound and the remote startup has no response Remote controller malfunction Receiver loose or poor connection Receiver is broken Change controller fuse Controller is broken Check remote controller Remote controlle...

Page 34: ...the thick and thin pipes is good Heat insulation must also be provided for the joint andthe exposed part of the copper pipe Block of outdoor heat ex changer Clean the dust accumulated on the surface of the heat exchanger Air filter were blocked Clean the filter Fan speed was set too slow To set the fan speed to high or middle speed Air circulation is insufficient Fan rotation speed becomes low Cap...

Page 35: ...recommended Wrong wire connection Connect the circuit diagram correctly The built in heat protector of the motor breaks frequently because the motor is abnormal Replace the fan motor Adjust the volume of the refrigerant The refrigerant is not enough or is too much Replace the capillary The capillary is blocked and the tem perature rises The compressor does not run smoothly or is stuck The air disc...

Page 36: ...ked or broken Change drainage pipe Re wrap and make it tight Wrap of refrigerant pipe joint is not close enough Water leakage Change controller Wire loose or wrong connection In cool heat mode the outdoor unit and compres sor will not run Correctly wire according to the drawing Improper setting of temperature Adjust setting temp Controller malfunction IC2003 broken creepage of parallel capaci tor ...

Page 37: ... QK JQK QJJR JQK L L 4 L Q _ L _ ǃ V _ ǃ L Q _ L ǃ _ ǃ R Q9 _ 9 ǃ L L Q _ L ǃ L ǃ L ǃ L _ ǃ L ǃ _ R _ ǃ _ L 9 _ ǃ ǃ L V L ǃ L L ǃ L R L _ ǃ L R L _ 9 ǃ L R L 9 _ ǃ L L 9 ǃ ǃ ǃ L J _ L 4 L S L 4 L L _ R L L J _ _ K J _ K L _ L Q Q L T L ...

Page 38: ... ...

Page 39: ... L L _ L L L L _ L _ L L L L L L L L L 7 L _ L K _ L L L L LL L _ L L L _ L L L L L _ L L L W _ L _ L R L L V L L L L R L L L L LL LL 4 L L L L L ...

Page 40: ...thin 210VAC 250VAC Shut down the power and repair the power supply to restore the range 210VAC 250VAC power on and restart the unit If the fault is eliminated Shut down the power and wait 20 minutes or use DC voltmeter to measure the voltage on the two ends of capacitor until the voltage is lower than 20V Check the connection of reactor L in the Electrical Wiring Diagram If the wiring of reactor L...

Page 41: ...e between the two ends of capacitor C2 until the voltage is lower than 20V Replace the capacitor C2 Then energize and start the unit Replace the control panel AP1 Take corrective actions according to Technical Service Manual and then energize and start the unit If there is any abnormality described above Replace the control panel AP1 If the connection between AP1 and COMP is unsecure or the connec...

Page 42: ...abnormal Normal protection please operate it after the outdoor ambient temp erature is normalized Improve the heat dissipation environ ment of the unit Does the outdoor fan work normally 1 Check if the fan terminal OFAN is connected correctly 2 Resistance between any two terminals is measure by an ohm gauge and should be less than 1K Ohm Replace the control panel AP1 Replace the fan capacitor C1 R...

Page 43: ...nger than 3 minutes Restart it up after 3 minutes Does startup fail Are the wires for the compressor connected correctly Is connection sequence right Connect the wires as per the connection diagram Replace the control panel AP1 If the fault is eliminated Replace the compressor End ...

Page 44: ...onnect the wires correctly Replace the control panel AP1 If the fault is eliminated Replace the compressor End Out of step occurs in operation Is the outdoor fan working normally Is the outdoor unit blocked by foreign objects Replace the control panel AP1 If the fault is eliminated Replace the compressor End Check if the fan terminal OFAN is connected correctly Remove foreign objects Replace the f...

Page 45: ...d correctly Connect the wires correctly Resistances between the first four pins close to the terminal hole and the fifth pin are almost the same less than 100 ohm Replace the electronic expansion valve If the fault is eliminated If the fault is eliminated Replace the control panel AP1 Coolant leakage refilling the coolant End ...

Page 46: ...C capacitor and measure resistance between the two terminals Is the resistance around zero The capacitor is short circuited and the capacitor should be repla ced Restart the unit If the fault is eliminated Disconnect the terminals for the reactor and measure the resistance between the two terminals of the reactor by an ohm gauge Whether there is any damage or short circuit Replace the reactor Rest...

Page 47: ...it of the outdoor unit If the fault is eliminated The communication circuit is abnormal Replace the main board of the indoor unit End If the fault is eliminated Replace the main board AP1 of the outdoor unit If the fault is eliminated Is the connection right Check the wiring of the indoor and outdoor units with reference to the wiring diagram Correctly connect the corresponding wires for the indoo...

Page 48: ... Q T U T L U R L L L L L L L L L L L L L L L L U L L S L L 9 U U U L L S L L U U 9 R L L L U L L S L L U U L L S L L U R L L L U L 9 L S U U L L S U R L L L ...

Page 49: ...Test 15 position as shown in the diagram with a voltmeter Value jumping Measure voltage at the Test 11 position as shown in the diagram with a voltmeter Value jumping Measure voltage at the Test 12 position as shown in the diagram with a voltmeter Value jumping The communication circuit of the outdoor unit is normal End Fault with outdoor unit ...

Page 50: ... 6 6 Q L T U ć _ U ć _ U ć _ U ć _ 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 99 9 9 9 9 9 9 9 9 ...

Page 51: ... 6 6 6 Q T U ć _ U ć _ U ć _ U ć _ 9 9 9 9 9 9 9 9 9 9 9 9 9 99 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 99 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 ...

Page 52: ... 6 6 QL T U ć _ U ć _ U ć _ U ć _ 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 99 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 99 9 9 9 9 9 9 9 999 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 ...

Page 53: ... 4 8 6N 6 Q 4 J R L L L _ L J L L 4 J L R L L J L L L ...

Page 54: ... L K L L L L L J L L L Q K Q ...

Page 55: ... W _ L L L L U _ V ...

Page 56: ...le Top panel 1 Before disassembly Remove the connection screw fixing the big handle and then remove the handle Remove connection screws connecting the top cover plate with the front panel and the right side plate and then remove the top panel 8 6N 6 ...

Page 57: ...grille Remove connection screws connecting the front panel with the chassis and the motor support and then remove the front panel Remove the nut fixing the blade and then remove the axial flow blade Remove connection screws connecting the right side plate with the valve support and the electric box Then remove the right side plate Grille Panel Axial flow blade Right side plate ...

Page 58: ...ts connecting the 4 way Valve Assy to take it out Note Refrigerant should be discharged firstly Welding process should be as quickly as possible and keep wrapping cotton wet all the time Be sure not to burn out the lead out wire of compressor 7 Remove 4 way valve assy 8 Remove capillary sub assy Unsolder weld point of capillary Sub assy valve and outlet pipe of condensator Then remove the capillar...

Page 59: ...ing screws fixing the motor support Lift motor support to re move it 9 Remove motor and motor support Motor Motor support 10 Remove clapboard sub assy Loosen the screws of the Clapboard Sub Assy The Clapboard Sub Assy has a hook on the lower side Lift and pull the Clapboard Sub Assy to remove Clapboard Sub Assy ...

Page 60: ...pe and remove the gas valve Note it is necessary to warp the gas valve when unsoldering the welding spot Remove the 2 screws fixing liquid valve Unsolder the weld ing spot connecting liquid valve and remove the liquid valve 2 Remove the 3 footing screws of the compressor and remove the compressor Compressor Gas valve Liquid valve ...

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