VITALI FLARES, Technical Manual, Page: 3 / 88

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CONTENTS
1 MANUFACTURER’S NOTES ON INSTALLATION ............................................................................................................................... 2
2 WARRANTY .................................................................................................................................................................................. 3
Circumstances not covered by warranty ................................................................................................................................................................ 3
3 SYMBOLS USED ............................................................................................................................................................................ 5
4 TECHNICAL SPECIFICATIONS ......................................................................................................................................................... 6
5 FLARES CHAIR CONNECTION TEMPLATE ....................................................................................................................................... 6
6 OVERALL DIMENSIONS ................................................................................................................................................................. 7
7 INSTALLATION INSTRUCTIONS ...................................................................................................................................................... 8
Assembling the backrest ........................................................................................................................................................................................ 9
Assembling the backrest housing ........................................................................................................................................................................ 10
Mounting the dental unit bracket on the chair .................................................................................................................................................... 11
Assembling the water unit ................................................................................................................................................................................... 12
Assembling the instrument table arm .................................................................................................................................................................. 13
Assembling the tray table .................................................................................................................................................................................... 14
Grounding connection for water unit - dental unit bracket - instrument table arm ................................................................................................ 15
Water unit electrical connection .......................................................................................................................................................................... 15
Assembling the instrument table ......................................................................................................................................................................... 16
Hydraulic and pneumatic connections for the instrument table ............................................................................................................................ 17
Electrical connections for the instrument table ..................................................................................................................................................... 19
Bowl suction and flushing connection ................................................................................................................................................................. 20
Hydraulic connection for water unit .................................................................................................................................................................... 20
Hydraulic and pneumatic connections to the connector block ............................................................................................................................. 21
Assembling the (optional) suction tube support arm and grounding connection .................................................................................................. 22
Setting the FLARES chair movement Dip-Switches ................................................................................................................................................ 23
8 INSTALLATION INSPECTION ........................................................................................................................................................ 24
9 SERIAL NUMBER LOCATION ........................................................................................................................................................ 25
10 ACCESSING THE INTERNAL PARTS - FLARES ................................................................................................................................. 26
Removing the derivative housing ........................................................................................................................................................................ 26
Removing seat upholstery ................................................................................................................................................................................... 27
Installing seat upholstery ..................................................................................................................................................................................... 27
Removing the coplanar headrest upholstery ........................................................................................................................................................ 28
Removing the double-jointed headrest upholstery ............................................................................................................................................... 28
Removing the backrest upholstery ....................................................................................................................................................................... 28
Removing the seat housing ................................................................................................................................................................................. 29
Disassembling the headrest bracket ..................................................................................................................................................................... 29
Removing the fixed armrest ................................................................................................................................................................................. 30
Removing the tilting armrest (optional) ................................................................................................................................................................ 30
Removing the lower parallelogram housing ........................................................................................................................................................ 31
Removing the upper parallelogram housing ........................................................................................................................................................ 31
11 FLARES ELECTRICAL UNIT ........................................................................................................................................................... 32
Replacing fuses ................................................................................................................................................................................................... 33
12 ACCESSING INTERNAL PARTS OF THE WATER UNIT ..................................................................................................................... 34
Available versions of the water unit ..................................................................................................................................................................... 36
13 PRESSURIZED BOTTLE KIT ........................................................................................................................................................... 37
Operating diagram of the pressurized bottle ....................................................................................................................................................... 38
14 DENTAL UNIT ELECTRICAL GROUP .............................................................................................................................................. 39
Setting the dental unit card dip-switches ............................................................................................................................................................. 40
Replacing the dental unit card fuses .................................................................................................................................................................... 40
15 ACCESSING THE INTERNAL PARTS OF THE INSTRUMENT TABLE .................................................................................................. 41
16 INSTRUMENT SELECTION CARD .................................................................................................................................................. 43
Electronic card fuses ............................................................................................................................................................................................ 43
17 ACCESSING THE INTERNAL PARTS OF THE ASSISTANT CONSOLE ................................................................................................. 44
Electrical connections for the assistant console .................................................................................................................................................... 46
18 HYDROPNEUMATIC ADJUSTMENTS ............................................................................................................................................. 47
Adjusting and setting the table instruments ......................................................................................................................................................... 48
Hydropneumatic diagram ................................................................................................................................................................................... 50
19 KEYPAD FUNCTIONS ................................................................................................................................................................... 51
20 ASSISTANT CONSOLE .................................................................................................................................................................. 53
Assistant/patient keypad functions (located on console) ....................................................................................................................................... 53
21 VITALI FOOT CONTROLS ............................................................................................................................................................. 54
Electronic foot control ......................................................................................................................................................................................... 54
Electronic foot control setting and configuration ................................................................................................................................................. 55
Two-lever foot control ......................................................................................................................................................................................... 56
22 SAFETY DEVICES ......................................................................................................................................................................... 57
23 SPECIAL MAINTENANCE ............................................................................................................................................................. 59
Replacing the vertical chair movement gearmotor ............................................................................................................................................... 59
Replacing the backrest actuator ........................................................................................................................................................................... 60
Adjusting the backrest movement cradle friction .................................................................................................................................................. 61
Adjusting the backrest movement mechanical memory ....................................................................................................................................... 62
Adjusting the vertical chair movement mechanical memory ................................................................................................................................. 62
Adjusting the instrument table support panel friction ........................................................................................................................................... 63
Assembling the table instrument cords ................................................................................................................................................................ 64
Replacing the bowl ............................................................................................................................................................................................. 64
Assembling the instrument table arm stop ........................................................................................................................................................... 65
Assembling the instrument table arm .................................................................................................................................................................. 65
24 MAINTENANCE ........................................................................................................................................................................... 66
Disinfecting ........................................................................................................................................................................................................ 67
Autoclavable parts .............................................................................................................................................................................................. 68
25 PERIODIC CHECKS ...................................................................................................................................................................... 69
Turbine lubrication oil recovery device ................................................................................................................................................................. 70
Checking the backrest protection brush ............................................................................................................................................................... 71
Checking the pull spools ..................................................................................................................................................................................... 71
Checking for wear on the gearmotor winding block ........................................................................................................................................... 72
Replacement of the cannula terminals and external suction hoses ....................................................................................................................... 73
Checking the internal suction hoses .................................................................................................................................................................... 73
Replacing the water unit filters ............................................................................................................................................................................ 73
Replacing the air unit filter .................................................................................................................................................................................. 74
26 REQUESTING SPARE PARTS AND MATERIALS ............................................................................................................................... 75
27 WIRING DIAGRAMS .................................................................................................................................................................... 77