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VISSCHER MADRID, Instructions Manual

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VISSCHER MADRID Instructions Manual Download Page 19

ATTACH WALL PANELS (DC 2420 and/or 2422) OR DOOR PANEL ASSEMBLY TO EACH

CORNER POST (DC 1039). NOTE THE SCREW LOCATIONS IN THE DIAGRAM.

WALL PANELS ARE TO BE FLUSH WITH THE INSIDE OF THE POST AND FLUSH AT TOP AND

BOTTOM.

IF YOU WANT THE DOOR TO BE LOCATED TIGHT TO A CORNER, SUBSTITUTE A WALL
PANEL FOR THE DOOR PANEL.
MOVE ALL FOUR ASSEMBLIES TO THE GROUND REFERENCE MARKERS FROM STEP

THREE.

DC-1039

MADRID

0224_Madrid_AC_Instructions_V4.0

TOLL FREE: 1-877-795-7423

EN

STEP 8

CRITICAL TO USE 2" SCREWS FOR
FASTENING POSTS TO PANELS

2" SCREWS

2"

P

TOP CORNER VIEW

FLUSH

DC-1039

2" BLACK PAN HEAD ROBERTSON SCREWS 

32 req

P

DC-2420

DC-2422

DC-2420/

DC-2422

DC-2420/

DC-2422

Summary of Contents for MADRID

Page 1: ...10 81 2 326 cm 10 8 1 2 326 cm 11 103 4 363 cm 11 10 3 4 363 cm 9 5 5 8 289 cm DOUBLE DOOR 6 7 3 8 202 cm 6 7 3 8 202 cm 12 37 16 374 cm MADRID 0224_Madrid_AC_Instructions_V4 0 TOLL FREE 1 877 795 7423 EN INSTRUCTIONS ...

Page 2: ......

Page 3: ...ONTACT YOUR VISSCHER DEALER FOR ADDITIONAL INFORMATION PLEASE CALL THE NUMBER BELOW PLEASE HAVE SERIAL NUMBER READY TO ENSURE QUICK SERVICE BEFORE YOU BEGIN THESE INSTRUCTIONS MUST BE FOLLOWED STEP BY STEP DEVIATION FROM THE INSTRUCTIONS MAY VOID THE PRODUCT S WARRANTY SEE WARRANTY SHEET FOR FURTHER DETAILS READ ALL INSTRUCTIONS THOROUGHLY BEFORE STARTING ASSEMBLY USE THE PARTS LIST AS A CHECKLIST...

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Page 5: ...X 1465 4X 2178 4X 2179 4X 8X 1824 94 45 62 62 95 68 92 1459 1X 1170 1X 2166 1X 4X 2112 18 19 4X 2111 21 1304 1039 4X 4X 34 79 4X 2191 4X 2192 86 78 0224_Madrid_AC_Instructions_V4 0 MADRID CODE 0224 PAGE OF DE TOLL FREE SANS FRAIS 1 877 795 7423 MEASUREMENTS ARE APPROXIMATE MESURES SONT APPROXIMATIVES TRUSS FRAME FERME DE TOIT PANELS PANNEAUX EN ...

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Page 7: ... 1866 4X 1867 1869 4X 4X 76 76 40 42 0224_Madrid_AC_Instructions_V4 0 MADRID CODE 0224 PAGE OF DE TOLL FREE SANS FRAIS 1 877 795 7423 MEASUREMENTS ARE APPROXIMATE MESURES SONT APPROXIMATIVES ROOFING TOITURE EN ...

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Page 9: ...1 1 2 8 FLAT HEAD 2 ROBERTSON 86X B 2 1 2 8 FLAT HEAD 2 ROBERTSON 209X C 3 1 2 10 FLAT HEAD 2 ROBERTSON 24X M 3 SCREW 8 HEX HEAD 1 4 HEAD 12X 2 1 2 PAN HEAD ROBERTSON SCREWS 2 ROBERTSON F 52X I 1 10 METAL ROOF SCREW 1 4 HEAD 164X MADRID 0224_Madrid_AC_Instructions_V4 0 TOLL FREE 1 877 795 7423 EN HARDWARE QUINCAILLERIE 2 PAN HEAD ROBERTSON SCREWS 2 ROBERTSON P 32X ...

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Page 11: ...FT TRUSS FRAME PIECE DC 2191 THE COMPONENTS SHOULD BE FIT AS TIGHTLY TOGETHER AS POSSIBLE REPEAT TO BUILD A TOTAL OF FOUR TRUSS FRAME LENGTHS 3 1 2 ROBERTSON SCREWS 24 req C DC 2192 DC 2191 MADRID 0224_Madrid_AC_Instructions_V4 0 TOLL FREE 1 877 795 7423 EN STEP 1 ...

Page 12: ...HOWN IN DIAGRAM 1 FASTEN ALL FOUR CORNERS IN THE SAME FASHION MEASURE THE TRUSS FRAME TO VERIFY SQUARENESS THE MEASUREMENT FROM A TO D MUST EQUAL B TO C ADJUST THE TRUSS FRAME UNTIL BOTH MEASUREMENTS ARE EQUAL A TO D B TO C THE TRUSS FRAME ASSEMBLY MUST BE SQUARE 2 1 2 ROBERTSON SCREWS 12 req B TRUSS FRAME LENGTH TRUSS FRAME LENGTH TRUSS FRAME LENGTH TRUSS FRAME LENGTH DIAGRAM 1 ...

Page 13: ...YOUR GAZEBO TO BE USING A PENCIL OR MARKER TRACE THE OUTSIDE EDGES OF ALL FOUR CORNERS ONTO THE GROUND THESE MARKINGS WILL BE HELPFUL IN PLACING YOUR CORNER POSTS AND PANELS IN THE STEPS TO COME ONCE MARKINGS ARE COMPLETE MOVE THE TRUSS FRAME UP AND OUT OF THE WAY MAKE REFERENCE MARKS 2 1 2 ROBERTSON SCREWS 16 req B DC 1304 DC 1304 DC 1304 DC 1304 THE TRUSS FRAME ASSEMBLY MUST REMAIN SQUARE DOUBLE...

Page 14: ...MADRID 0224_Madrid_AC_Instructions_V4 0 TOLL FREE 1 877 795 7423 EN STEP 4 LAY THE DOOR HEADER DC 2086 AND DOOR THRESHOLD DC 2087 FLAT ON THE GROUND DC 2086 DC 2087 ...

Page 15: ...LL FREE 1 877 795 7423 EN STEP 5 PLACE THE LEFT DOOR UPRIGHT DC 2081 ON TOP OF THE DOOR HEADER DC 2086 AND DOOR THRESHOLD DC 2087 ATTACH THE DOOR TO THE HEADER AND THRESHOLD USING 2 1 2 SCREWS DC 2081 FLUSH FLUSH 2 1 2 ROBERTSON SCREWS 4 req B ...

Page 16: ... 0 TOLL FREE 1 877 795 7423 EN STEP 6 DC 2099 FLUSH FLUSH PLACE THE RIGHT DOOR UPRIGHT DC 2099 ON TOP OF THE HEADER DC 2086 AND THRESHOLD DC 2087 ATTACH THE DOOR TO THE HEADER AND THRESHOLD USING 2 1 2 SCREWS 2 1 2 ROBERTSON SCREWS 4 req B ...

Page 17: ...5 7423 EN STEP 7 CONTINUE TO FASTEN THE HEADER DC 2086 AND THRESHOLD DC 2087 TO THE LEFT AND RIGHT UPRIGHTS DC 2081 DC 2099 USING 2 1 2 SCREWS AT THE LOCATIONS SHOWN 2 1 2 ROBERTSON SCREWS 8 req B FLUSH FLUSH FLUSH FLUSH TOP OF DOOR FRAME OUTSIDE OF DOOR FRAME ...

Page 18: ...IF YOU HAVE PURCHASED AN OPTIONAL BAY WALL KIT FOR YOUR OUTDOOR STRUCTURE PLEASE MOVE ON TO STEP ONE OF THE INSTRUCTIONS PROVIDED WITH THE BAY KIT AT THIS TIME OPTIONAL BAY KIT ...

Page 19: ...DOOR TO BE LOCATED TIGHT TO A CORNER SUBSTITUTE A WALL PANEL FOR THE DOOR PANEL MOVE ALL FOUR ASSEMBLIES TO THE GROUND REFERENCE MARKERS FROM STEP THREE DC 1039 MADRID 0224_Madrid_AC_Instructions_V4 0 TOLL FREE 1 877 795 7423 EN STEP 8 CRITICAL TO USE 2 SCREWS FOR FASTENING POSTS TO PANELS 2 SCREWS 2 P TOP CORNER VIEW FLUSH DC 1039 2 BLACK PAN HEAD ROBERTSON SCREWS 32 req P DC 2420 DC 2422 D C 2 4...

Page 20: ...CREWS FOR FASTENING THE PANELS TOGETHER 2 1 2 SCREWS F USING 2 1 2 PANHEAD ROBERTSON SCREWS ATTACH THE REMAINDER WALL PANELS DC 2120 2122 AND THE DOOR PANEL ASSEMBLY CONTINUE THE SAME SCREW PATTERN FROM THE PREVIOUS STEP WALL PANELS ARE TO BE FLUSH WITH EACH OTHER AND FLUSH AT TOP AND BOTTOM REFERENCE MARK REFERENCE MARK REFERENCE MARK REFERENCE MARK ...

Page 21: ...E DOOR WHILE THE SECOND PERSON ALIGNS THE HINGES WITH THE PRE PUNCHED HOLES FOUND ON THE DOOR FRAME 1 1 2 ROBERTSON SCREWS 15 req A LARGE GLASS PANE HINGE HOLES PRE PUNCHED HOLES ON DOOR FRAME PASSIVE DOOR PASSIVE DOOR PASSIVE DOOR HINGE SMALL GLASS PANE LOCKING PIN LOCKING PIN ONCE INSTALLED ENGAGE THE DOOR S LOCKING PINS TO PREVENT THE DOOR FROM SWINGING FOR PROPER DOOR FUNCTION THE SCREWS MUST ...

Page 22: ...INGE LOCATE THE ACTIVE DOOR ORIENT THE DOOR UPRIGHT SO THE LARGE PANE OF GLASS IS ON TOP OF THE SMALL PANE OF GLASS HAVE ON PERSON SUPPORT THE WEIGHT OF THE DOOR WHILE THE SECOND PERSON ALIGNS THE HINGES WITH THE PRE PUNCHED HOLES FOUND ON THE DOOR FRAME LARGE GLASS PANE SMALL GLASS PANE DOOR FRAME FOR PROPER DOOR FUNCTION THE SCREWS MUST BE INSERTED IN PRE PUNCHED HOLES ON THE DOOR FRAME ...

Page 23: ...RID 0224_Madrid_AC_Instructions_V4 0 TOLL FREE 1 877 795 7423 EN STEP 12 ORIENTATE FLAT SURFACES REMOVE KEY FROM LOCK ASSEMBLY 1 2 3 LOCATE THE DOOR HANDLE DC 2386 AND ASSEMBLE THE LOCK 1 2 3 FLAT SURFACES ...

Page 24: ...HE HANDLE ASSEMBLY WITH THE FLAT SPINDLE AND SQUARE SPINDLE THROUGH THE HOLES IN THE DOOR ON THE INSIDE OF THE DOOR POSITION THE DEADLOCK OVER THE FLAT SPINDLE FASTEN THE DEADLOCK TO THE HANDLE ASSEMBLY WITH THE SCREWS PROVIDED HOLD THE OUTSIDE HANDLE IN ITS PROPER POSITION HORIZONTAL WITH THE HANDLE POINTING TOWARDS THE HINGE GUIDE THE LATCH OVER THE SQUARE SPINDLE FASTEN THE LATCH WITH THE TWO S...

Page 25: ...AGE BOLTS THROUGH THE TWO HOLES OF THE PASSIVE LEFT DOOR FROM THE OUTSIDE IN SLIP THE STRIKE PLATE DC 2387 OVER THE ENDS OF THE BOLTS TIGHTEN THE STRIKE PLATE TO THE DOOR WITH WASHERS AND NUTS OVER TIGHTENING THE BOLTS WILL BEND THE DOOR FRAME ACTIVE DOOR PASSIVE DOOR PASSIVE DOOR STRIKE PLATE DC 2387 ...

Page 26: ...SE FIRMLY TIGHTEN THE NUTS TO SET THE STRIKE PLATE DOOR ALIGNMENT TO ADJUST AND ALIGN THE DOORS USE THE BLACK PLASTIC SHIMS AS PROVIDED WORK ON ONE HINGE AT A TIME ADD SHIMS BETWEEN THE HINGE AND DOOR FRAME TO ADJUST THE DOORS ALIGNMENT AND ANGLE THE DOORS SHOULD SWING FREELY WITHOUT BINDING ON THE FRAME STRIKE PLATE DC 2387 BLACK PLASTIC SHIM OVER TIGHTENING THE BOLTS WILL BEND THE DOOR FRAME DOO...

Page 27: ...0 TOLL FREE 1 877 795 7423 EN STEP 16 INSTALL FILLER STRIPS FOR PANEL JOINTS UNWRAP THE FILLER STRIPS DC 2069 SLIDE ONE FILLER STRIP IN EACH PANEL JOINT THE FILLER STRIPS WILL SIT LOOSE IN THE JOINTS DC 2069 DC 2069 DC 2069 DC 2069 DC 2069 ...

Page 28: ...SSEMBLY INTO THE TOP OF EACH WALL AND DOOR PANEL USE THREE SCREWS PER WALL PANEL AND FOUR PER DOOR PANEL SECTION VIEW 2 1 2 ROBERTSON SCREWS 37 req FLUSH B WALL PANEL OUTSIDE SCREW LOCATION FOR EASILY REMOVAL OF WALL IT IS RECOMMENDED TO HAVE ONE WALL SCREWED FROM THE PANEL UP INTO THE TRUSS FRAME IN CASE OF SERVICING NEEDS FOR FURNITURE OR SPA MADRID 0224_Madrid_AC_Instructions_V4 0 TOLL FREE 1 8...

Page 29: ...H EIGHT METAL BRACKETS DC 1824 TO THE OCTAGON PEAK SUPPORT DC 1170 USING 1 1 2 SCREWS SCREW THROUGH THE PRE DRILLED HOLES IN THE BRACKET INTO THE OCTAGON PEAK SUPPORT 1 1 2 ROBERTSON SCREWS 24 req A MADRID 0224_Madrid_AC_Instructions_V4 0 TOLL FREE 1 877 795 7423 EN STEP 18 DC 1824 ...

Page 30: ...N RAFTERS DC 2556 TO THE OCTAGON PEAK SUPPORT BY INSERTING THE RAFTER INSIDE THE METAL BRACKET AS SHOWN USE 2 1 2 PAN HEAD SCREWS TO FASTEN THE RAFTER TO THE PEAK SUPPORT DO THIS BY SCREWING THROUGH THE PREDRILLED HOLES IN THE BRACKET THERE WILL BE THREE HOLES PER BRACKET TO SCREW THROUGH AS SHOWN F TOP PLAN VIEW MADRID 0224_Madrid_AC_Instructions_V4 0 TOLL FREE 1 877 795 7423 EN STEP 19 SECTION V...

Page 31: ...HE RAFTER ASSEMBLY OVER AND PLACE ON TRUSS FRAME AS SHOWN IN SECTION VIEW CENTRE THE RAFTERS ON THE TRUSS FRAME DO NOT SCREW RAFTERS TO THE TRUSS FRAME AT THIS TIME MADRID 0224_Madrid_AC_Instructions_V4 0 TOLL FREE 1 877 795 7423 EN STEP 20 ...

Page 32: ...L FREE 1 877 795 7423 EN STEP 21 TOP PLAN VIEW SECTION VIEW FLUSH 1 1 2 ROBERTSON SCREWS 16 req A DC 2111 DC 2111 DC 2111 FASTEN HIP RAFTER EXTENSION DC 2111 TO HIP RAFTERS DC 2557 REPEAT THIS STEP ON ALL FOUR HIP RAFTERS DC 2557 DC 2557 DC 2557 ...

Page 33: ...WN IN SECTION DETAIL AND TOP VIEW PLACE RAFTER INSIDE METAL BRACKET AS SHOWN ATTACH EACH HIP RAFTER WITH THREE 2 1 2 PAN HEAD SCREWS THROUGH THE PRE DRILLED HOLES ON THE BRACKET INTO THE HIP RAFTER AS SHOWN DO NOT SECURE THE RAFTERS TO THE TRUSS FRAME AT THIS TIME F MADRID 0224_Madrid_AC_Instructions_V4 0 TOLL FREE 1 877 795 7423 EN STEP 22 ...

Page 34: ...0 TOLL FREE 1 877 795 7423 EN STEP 23 DC 2557 DC 2111 FASTEN HIP RAFTER EXTENSION DC 2112 TO HIP RAFTER ASSEMBLY DC 2111 REPEAT THIS STEP ON ALL FOUR HIP RAFTERS DC 2112 2 1 2 ROBERTSON SCREWS 24 req B DC 2557 DC 2111 DC 2112 TOP PLAN VIEW ...

Page 35: ... SUPPORT SO THE ANGLE AT THE FRONT IS LINED UP FLUSH WITH THE TOP OF ALL THE RAFTERS ATTACH EACH OF THE EIGHT PANEL SUPPORTS WITH FOUR 2 1 2 SCREWS DOWN INTO THE TOP OF THE TRUSS FRAME AS SHOWN FLUSH MADRID 0224_Madrid_AC_Instructions_V4 0 TOLL FREE 1 877 795 7423 EN STEP 24 FLUSH DC 2178 DC 2179 DC 2178 DC 2179 DC 2178 DC 2179 DC 2178 DC 2179 DC 2178 DC 2179 ...

Page 36: ... RAFTER ASSEMBLY B PLACE THE ROOF STRAPPING ON TOP OF THE ROOF RAFTERS AS SHOWN PLACE THE 2x6 TOP STRAP ASSEMBLY PIECE DC 2166 AT THE PEAK OF THE ROOF PLACE THE PIECE SO THAT IT IS CENTRED ON THE RAFTERS PLACE THE MID STRAPPING DC 2546 AND BOTTOM STRAPPING PIECES DC 2541 CENTRE ON THE RAFTERS AND FASTEN USING 2 1 2 SCREWS REPEAT THIS FOR ALL FOUR SIDES OF THE ROOF ...

Page 37: ...ns_V4 0 TOLL FREE 1 877 795 7423 EN STEP 26 3 HEX HEAD SCREWS 12 req DETAIL 2 DETAIL 1 M SECURE THE RAFTERS TO THE TRUSS FRAME SECURE THE COMMON RAFTERS AS SHOWN IN DETAIL 1 SECURE THE HIP RAFTERS AS SHOW IN DETAIL 2 DETAIL 1 DETAIL 2 ...

Page 38: ...ND PANEL SUPPORTS ALIGN THE HIP COVER SO IT IS CENTRED ON THE RAFTER AND THE BOTTOM JUST TOUCHES THE OUTSIDE OF THE PANEL SUPPORT AS SHOWN FASTEN THROUGH THE HIP CAP COVER INTO THE PANEL SUPPORTS AND TOP STRAPPINGS DETAIL 1 FLUSH FLUSH PANEL SUPPORT PANEL SUPPORT DC 2358 DC 2358 DC 2358 1 1 2 ROBERTSON SCREWS 16 req A DC 2358 DC 2358 DC 2358 ...

Page 39: ...IF YOU HAVE PURCHASED AN OPTIONAL BAY WALL KIT FOR YOUR OUTDOOR STRUCTURE PLEASE MOVE ON TO STEP THREE OF THE INSTRUCTIONS PROVIDED WITH THE BAY KIT AT THIS TIME OPTIONAL BAY KIT ...

Page 40: ...NG SHEETS CLOSURE TABS ARE TO BE IN LINE WITH THE FIRST ROW OF PUNCHED SCREW LOCATIONS TRIM CLOSURE TABS FOR NARROW ROOF PANELS SECTION VIEW DC 1834 CLOSURE TAB DC 1834 ROOFING SHEET MADRID 0224_Madrid_AC_Instructions_V4 0 TOLL FREE 1 877 795 7423 EN STEP 28 ...

Page 41: ...OUGHLY 1 2 REVEAL ON THE TOP STRAP AS SHOWN IN DETAIL 1 MAKE SURE YOU HAVE ALL FOUR PIECES IN PLACE WITH AND EQUAL OVERHANG OVER THE THE WHOLE EDGE OF THE EAVE ATTACH THE ROOF SHEETS TO THE STRAPPING WITH 1 ROOFING SCREWS PLACE A SCREW THROUGH EACH OF THE PRE PUNCHED HOLES IN THE ROOFING SHEETS ATTACH SHEETS TO THE STRAPPING PIECES ALREADY ATTACHED TO THE ROOF DO THIS ON ALL FOUR SIDES OF THE ROOF...

Page 42: ...ALING TAPE DC 2033 MADRID 0224_Madrid_AC_Instructions_V4 0 TOLL FREE 1 877 795 7423 EN STEP 30 CAREFULLY PEEL THE BACKER AND PLACE THE SEALING TAPE DC 2033 ON TOP OF THE ROOFING SHEET AS SHOWN IN DETAIL 1 ...

Page 43: ...EALING TAPE DC 2033 OVER TOP OF THE JOINT BETWEEN THE ROOFING SHEETS APPLY PRESSURE TO ADHERE THE TAPE TO THE CONTOUR OF THE ROOFING SHEETS ONCE ADHERED FULLY TRIM AT EDGE OF THE ROOFING SHEET AS SHOWN IN DETAIL 1 REPEAT THIS ON ALL FOUR SIDES THE SEALING TAPE MUST BE CENTERED ON THE JOINT CENTRE ON JOINT DETAIL 1 ...

Page 44: ...ROOF MAKE SURE THAT THE CAP IS SITTING CENTRED ON THE HIP THEN ATTACH IT TO THE ROOF WITH ONE 1 ROOF SCREW ON EACH SIDE THROUGH THE CAP INTO THE RIB OF THE METAL ROOFING AS SHOWN SCREWS MUST BE FASTENED THROUGH THE TOP RIBS OF THE ROOFING SHEET ONLY DO NOT OVER TIGHTEN OR THE HIP CAPS MAY BE DAMAGED SCREWS MUST BE FASTENED THROUGH THE TOP RIBS OF THE ROOFING SHEET ONLY 1 ROOF SCREWS 24 req I ...

Page 45: ...TOP OF THE ROOF OVER TOP OF THE ENDS OF THE HIP FLASHING AS SHOWN SECURE THE PEAK CAP WITH TWO SCREWS ON EACH SIDE THROUGH THE CAP AND INTO THE ROOFING MAKE SURE THE CAP IS PRESSED DOWN TIGHT AND FLAT TO THE ROOFING DC 1459 1 ROOF SCREWS 8 req I SCREWS MUST BE FASTENED THROUGH THE TOP RIBS OF THE ROOFING SHEET ONLY ...

Page 46: ...IF YOU HAVE PURCHASED AN OPTIONAL BAY WALL KIT FOR YOUR OUTDOOR STRUCTURE PLEASE MOVE ON TO STEP SEVEN OF THE INSTRUCTIONS PROVIDED WITH THE BAY KIT AT THIS TIME OPTIONAL BAY KIT ...

Page 47: ...DETERMINE WHICH SIDE OF THE WINDOW YOU WOULD LIKE THE BI FOLD WINDOW PANELS TO COLLAPSE TO OPEN THE WINDOW ALL THE WAY TO ONE SIDE WHEN THE WINDOW IS COMPLETELY OPEN SLIDE THE NYLON STOPPERS IN THE FRAME TIGHT AGAINST THE STATIONARY SIDE OF THE WINDOW AND TIGHTEN THE SET SCREW ...

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