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21

901239 REV B 7/03/2014, PG 21 OF 23

Symptom                 Condition                          Checks                                                   Actions    

                                             N

ot

es

Blower 

sta

ys 

on 

high 

speed 

when 

ignition 

is 

on.

1a.

No 

other 

functions 

work.

Check 

for 

damaged 

pins 

or 

wires 

in 

control 

head 

plug.

V

erif

that 

all 

pins 

are 

inserted 

into 

plug. 

Ensure 

that 

no 

pins 

are 

bent 

or 

damaged 

in 

ECU

.

Check 

for 

damaged 

ground 

wire 

(white) 

in 

control 

head 

harness.

V

erif

continuit

to 

chassis 

ground 

with 

white 

control 

head 

wire 

at 

various 

points.

Loss 

of 

ground 

on 

this 

wire 

renders 

control 

head 

inoper

able.

All 

other 

functions 

work.

Check 

for 

damaged 

blower 

switch 

or 

potentiometer 

and 

associated 

wiring.

Blower 

sta

ys 

on 

high 

speed 

when 

ignition 

is 

on 

or 

off

.

Unplug 

3-

wire 

BSC 

control 

connector 

from 

ECU

If 

blower 

shuts 

off

ECU 

is 

either 

improperly 

wired 

or 

damaged.

Be 

sure 

the 

small, 

20 

GA 

white 

ground 

wire 

is 

connected 

to 

the 

battery 

ground 

post. 

If 

it 

is, 

replace 

the 

ECU

.

Unplug 

3-

wire 

BSC 

control 

connector 

from 

ECU

If 

blower 

sta

ys 

running, 

BSC 

is 

either 

improperly 

wired 

or 

damaged.

Check 

to 

ensure 

that 

no 

BSC 

wiring 

is 

damaged 

or 

shorted 

to 

vehicle 

ground. 

The 

BSC 

oper

ates 

the 

blower 

b

ground 

side 

pulse 

width 

modulation 

switching. 

The 

positiv

wire 

to 

the 

blower 

will 

alw

ays 

be 

hot. 

If 

the 

“ground” 

side 

of 

the 

blower 

is 

shorted 

to 

chassis 

ground, 

the 

blower 

will 

run 

on 

HI.

R

eplace 

BSC 

(This 

will 

require 

remo

val 

of 

ev

apor

ator 

from 

vehicle).

No 

other 

part 

replacements 

should 

be 

necessary

.

Compressor 

will 

not 

turn 

on 

(All 

other 

functions 

work).

2.

S

ystem 

is 

not 

charged.

S

ystem 

must 

be 

charged 

for 

compressor 

to 

engage.

Charge 

system 

or 

b

ypass 

pressure 

switch.

Danger: Never bypass  safety switch with  engine running. Serious  injury can result.

S

ystem 

is 

charged.

1b.

Troubleshoot

ing Guide

Check 

for 

fault

A/C 

potentiometer 

or 

associated 

wiring 

(Not 

applicable 

to 

3-pot 

controls).

Check 

for 

disconnected 

or 

fault

thermistor

.

Check 

continuit

to 

ground 

on 

white 

control 

head 

wire. 

Check 

for 

5V 

on 

red 

control 

head 

wire.

Check 

2-pin 

connector 

at 

ECU 

housing.

To 

check 

for 

proper 

pot 

function, 

check 

voltage 

at 

white/blue 

wire. 

V

oltage 

should 

be 

between 

0V 

and 

5V

and 

will 

vary 

with 

pot 

lev

er 

position.

Disconnected 

or 

fault

thermistor 

will 

cause 

compressor 

to 

be 

disabled.

R

ed 

wire 

at 

A/C 

pot 

should 

ha

ve 

appro

ximately 

5V 

with 

ignition 

on. 

White 

wire 

will 

ha

ve 

continuit

to 

chassis 

ground. 

White/

Blue 

wire 

should 

vary 

between 

0V 

and 

5V 

when 

lev

er 

is 

mo

ved 

up 

or 

down.

3.

Compressor 

will 

not 

turn 

off 

(All 

other 

functions 

work).

Check 

for 

fault

A/C 

potentiometer 

or 

associated 

wiring.

Check 

for 

fault

A/C 

rela

y.

R

epair 

or 

replace 

pot/control 

wiring.

R

eplace 

rela

y.

See 

blower 

switch 

check 

procedure.

Summary of Contents for 571063

Page 1: ...ar B Body Evaporator Kit with Factory Air 571063 Fits Dodge Coronet Super Bee Charger Plymouth Satellite Road Runner GTX 18865 Goll St San Antonio TX 78266 Phone 210 654 7171 Fax 210 654 3113 www vint...

Page 2: ...cket Evaporator Hardline Heater Hose Fitting Installation Evaporator Bracket Evaporator Hardline Heater Hose Fitting Installation Cont Firewall Cover Installation Firewall Modification Evaporator Inst...

Page 3: ...ual parts and quantities Gen IV Evaporator Sub Case w 204 ECU 744004 VUE Gen IV Evaporator Sub Case w 204 ECU Accessory Kit 68 Mopar B Body with A C 1 2 1 1 744004 VUE 781073 Before beginning installa...

Page 4: ...taller preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System or Your Ve...

Page 5: ...sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electrical n...

Page 6: ...Perform the Following NOTE Before starting the installation check the function of the vehicle horn lights etc for proper operation and study the instructions illustrations diagrams Figure 1 OEM Drier...

Page 7: ...Side Louver Duct Hose Passenger Side Louver Duct Hose Center Louver Plenum Fresh Air Duct Remove glove box latch retain Remove glove box discard but retain OEM screws Disconnect all wires and cables...

Page 8: ...ver to fresh air hole using 4 10 x 1 2 sheet metal screws as shown in Figure 4 below Figure 4 Defrost Duct Hose Adapter Cowl Cover Installation 1 Install 2 S clips onto driver and passenger side louve...

Page 9: ...kbench install evaporator rear bracket and heater hose fittings with properly lubricated O rings See Figure 8 Page 10 and Figure 14 Page 14 Install front mounting bracket onto evaporator using 2 1 4 2...

Page 10: ...1 4 20 X 1 2 Hex Bolts 2 1 4 20 x 1 2 Hex Bolts Rear Evaporator Bracket 643099 Twist With This Wrench Lubricate O ring See Figure 14 Page 14 Hold With This Wrench Evaporator Bracket Evaporator Hardli...

Page 11: ...om the engine compartment install firewall cover onto firewall and secure to firewall using 3 1 4 20 x 3 4 hex bolts 6 1 4 flat washers and 3 1 4 nuts w star washers as shown in Figure 9 below Firewal...

Page 12: ...Using front evaporator bracket as a guide mark and drill 2 3 16 holes in cowl See Figure 11 below Using 2 14 x 3 4 hex sheet metal screws secure the front evaporator mounting bracket to the cowl See F...

Page 13: ...ts with star washers as shown in Figure 12b below Inner Fender Cover Hardline Installation 1 2 3 4 5 6 OEM Caster Camber Access Panel 2 10 x 1 2 Sheet Metal Screws Included in Hose Kit Inner Fender Ca...

Page 14: ...ion as shown in Figure 14 above Locate the 10 compressor A C hose Lubricate 2 10 O rings and connect the 45 fitting to the 10 suction port on the compressor Route the 45 female fitting with R134a serv...

Page 15: ...sing hose clamps NOTE Install heater control valve in line with intake manifold pressure side heater hose and secure using hose clamps as shown in Figure 15 below Also note proper flow direction 5 App...

Page 16: ...screws See Figure 17b below 10 Reinstall all previously removed items 11 Fill radiator with at least a 50 50 mixture of approved antifreeze and distilled water It is the owner s responsibility to keep...

Page 17: ...t Duct 2 x 20 Passenger Side Louver 2 x 48 Driver Side Louver 2 x 30 Driver Side Center Louver 2 x 25 Passenger Side Center Louver 2 x 20 Figure 18 Plug From Wiring Harness 232001 VUR Plug From Contro...

Page 18: ...7 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to the Ba...

Page 19: ...ressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body And Install Acc...

Page 20: ...e temperature lever knob all the way to cold and then back it off to the desired vent temperature For heat operation move the temperature lever knob all the way to hot and then adjust to the desired v...

Page 21: ...be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should be ne...

Page 22: ...tion No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the vehicle...

Page 23: ......

Page 24: ...ub Case w 204 ECU Accessory Kit 68 Mopar B Body with A C 1 2 1 1 744004 VUE 781073 Packing List 1 Accessory Kit 781073 2 NOTE Images may not depict actual parts and quantities Refer to packing list fo...

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