Vintage Air 571063 Manual Download

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an ISO 9001:2008 Registered Company

1968 Mopar B-Body

Evaporator Kit

with

Factory Air

571063

Fits:

Dodge: Coronet, Super Bee, Charger

Plymouth: Satellite, Road Runner, GTX

18865 Goll St. San Antonio, TX 78266

Phone: 210-654-7171

Fax: 210-654-3113

www.vintageair.com

901239 REV B 7/03/2014, PG 1 OF 23

Summary of Contents for 571063

Page 1: ...ar B Body Evaporator Kit with Factory Air 571063 Fits Dodge Coronet Super Bee Charger Plymouth Satellite Road Runner GTX 18865 Goll St San Antonio TX 78266 Phone 210 654 7171 Fax 210 654 3113 www vint...

Page 2: ...cket Evaporator Hardline Heater Hose Fitting Installation Evaporator Bracket Evaporator Hardline Heater Hose Fitting Installation Cont Firewall Cover Installation Firewall Modification Evaporator Inst...

Page 3: ...ual parts and quantities Gen IV Evaporator Sub Case w 204 ECU 744004 VUE Gen IV Evaporator Sub Case w 204 ECU Accessory Kit 68 Mopar B Body with A C 1 2 1 1 744004 VUE 781073 Before beginning installa...

Page 4: ...taller preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System or Your Ve...

Page 5: ...sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electrical n...

Page 6: ...Perform the Following NOTE Before starting the installation check the function of the vehicle horn lights etc for proper operation and study the instructions illustrations diagrams Figure 1 OEM Drier...

Page 7: ...Side Louver Duct Hose Passenger Side Louver Duct Hose Center Louver Plenum Fresh Air Duct Remove glove box latch retain Remove glove box discard but retain OEM screws Disconnect all wires and cables...

Page 8: ...ver to fresh air hole using 4 10 x 1 2 sheet metal screws as shown in Figure 4 below Figure 4 Defrost Duct Hose Adapter Cowl Cover Installation 1 Install 2 S clips onto driver and passenger side louve...

Page 9: ...kbench install evaporator rear bracket and heater hose fittings with properly lubricated O rings See Figure 8 Page 10 and Figure 14 Page 14 Install front mounting bracket onto evaporator using 2 1 4 2...

Page 10: ...1 4 20 X 1 2 Hex Bolts 2 1 4 20 x 1 2 Hex Bolts Rear Evaporator Bracket 643099 Twist With This Wrench Lubricate O ring See Figure 14 Page 14 Hold With This Wrench Evaporator Bracket Evaporator Hardli...

Page 11: ...om the engine compartment install firewall cover onto firewall and secure to firewall using 3 1 4 20 x 3 4 hex bolts 6 1 4 flat washers and 3 1 4 nuts w star washers as shown in Figure 9 below Firewal...

Page 12: ...Using front evaporator bracket as a guide mark and drill 2 3 16 holes in cowl See Figure 11 below Using 2 14 x 3 4 hex sheet metal screws secure the front evaporator mounting bracket to the cowl See F...

Page 13: ...ts with star washers as shown in Figure 12b below Inner Fender Cover Hardline Installation 1 2 3 4 5 6 OEM Caster Camber Access Panel 2 10 x 1 2 Sheet Metal Screws Included in Hose Kit Inner Fender Ca...

Page 14: ...ion as shown in Figure 14 above Locate the 10 compressor A C hose Lubricate 2 10 O rings and connect the 45 fitting to the 10 suction port on the compressor Route the 45 female fitting with R134a serv...

Page 15: ...sing hose clamps NOTE Install heater control valve in line with intake manifold pressure side heater hose and secure using hose clamps as shown in Figure 15 below Also note proper flow direction 5 App...

Page 16: ...screws See Figure 17b below 10 Reinstall all previously removed items 11 Fill radiator with at least a 50 50 mixture of approved antifreeze and distilled water It is the owner s responsibility to keep...

Page 17: ...t Duct 2 x 20 Passenger Side Louver 2 x 48 Driver Side Louver 2 x 30 Driver Side Center Louver 2 x 25 Passenger Side Center Louver 2 x 20 Figure 18 Plug From Wiring Harness 232001 VUR Plug From Contro...

Page 18: ...7 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to the Ba...

Page 19: ...ressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body And Install Acc...

Page 20: ...e temperature lever knob all the way to cold and then back it off to the desired vent temperature For heat operation move the temperature lever knob all the way to hot and then adjust to the desired v...

Page 21: ...be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should be ne...

Page 22: ...tion No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the vehicle...

Page 23: ......

Page 24: ...ub Case w 204 ECU Accessory Kit 68 Mopar B Body with A C 1 2 1 1 744004 VUE 781073 Packing List 1 Accessory Kit 781073 2 NOTE Images may not depict actual parts and quantities Refer to packing list fo...

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