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901179 REV C 7/18/14 1969-72 NOVA wo AC EVAP INSTR PG 3 OF 24

** BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT.

PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS,

VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.

EVAPORATOR KIT

561072

EVAPORATOR KIT PACKING LIST

No. QTY. PART No. DESCRIPTION

744004-VUE
784176

GEN IV 4 VENT EVAP. SUB CASE

1969-72 NOVA wo AC ACC. KIT

ACCESSORY KIT

784176

NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES.

REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES.

GEN IV 4 VENT

EVAP. SUB CASE

744004-VUE

COLD

HOT

OFF

DASH

DEF

Summary of Contents for 561072

Page 1: ...1969 72 NOVA WITHOUT AC 561072 901179 REV C 7 18 14 1969 72 NOVA wo AC EVAP INSTR PG 1 OF 24 an ISO 9001 2008 Registered Company...

Page 2: ...7b 11 FIREWALL COVER EVAPORATOR BRACKET INSTALLATION FIGURES 8 9 12 EVAPORATOR BRACKET INSTALLATION CONT FIGURE 10 13 EVAPORATOR INSTALLATION FIGURES 11 12 12a 14 DRAIN HOSE INSTALLATION LUBRICATING O...

Page 3: ...INTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 561072 EVAPORATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744004 VUE 784176 GEN IV 4 VENT EVAP SUB CASE 1969...

Page 4: ...n installer preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System or Yo...

Page 5: ...n be sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electri...

Page 6: ...RY SWITCH INSTALLATION REFER TO CONDENSER INSTRUCTIONS REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE BRACKET KIT TO INSTALL THE COMPRESSOR BRACKET COMPRESSOR BRACKETS REMOVE THE FOLLOWING BATTERY B...

Page 7: ...D HEATER ASSEMBLY DISCARD RETAIN SCREWS SEE FIGURE 2 OEM DEFROST DUCT ASM DISCARD LOWER STEERING COLUMN PROTECT STEERING COLUMN WITH CLOTH DISCONNECT ALL WIRE AND CABLES FROM INSTRUMENT PANEL SPEEDOME...

Page 8: ...ASSEMBLY FROM KICK PANEL DISCARD CUT FRESH AIR DOOR FLUSH ON THE BACK SIDE OF KICK PANEL DISCARD SEE FIGURE 3 BELOW CUT OUT GRILLE AS SHOWN IN FIGURE 4 BELOW INSTALL 1 2 PLASTIC PLUG TO FILL THE HOLE...

Page 9: ...R DASH AS SHOWN IN FIGURE 5 BELOW ALIGN DEFROST DUCTS WITH DEFROST OPENING IN DASH HOLD IN PLACE USE BRACKET AS TEMPLATE AND DRILL 7 64 HOLE SECURE USING 10 x SHEET METAL SCREW DRIVER SIDE DEFROST DUC...

Page 10: ...AIR CAP INSTALLS ON ENGINE SIDE OF FIREWALL FIGURE 7b FIGURE 7a FIGURE 7 KICK PANEL FRESH AIR CAP INSTALLATION INSTALL 4 GROMMETS IN KICK PANEL FRESH AIR CAP SEE FIGURE 7a BELOW ROUTE A C AND HEATER...

Page 11: ...TO 5 16 FIGURE 8 FIREWALL COVER 648229 VIEW SHOWN FROM INSIDE CAR THROUGH DASH SILICONE GROMMET 33144 VUI BACK SIDE OF FIREWALL COVER 4 1 4 20 x 1 HEX BOLTS w WASHERS EVAPORATOR BRACKET INSTALLATION 2...

Page 12: ...OF 24 REAR EVAPORATOR BRACKET 643170 FCB 2 1 4 20 x 1 2 HEX BOLTS 2 HEATER FITTINGS EVAPORATOR BRACKET INSTALLATION CONT FIGURE 10 18040 VUB 3 4 NYLON SPACER 189125 MUR 1 4 PUSH NUT BOLT RETAINER BRA...

Page 13: ...CASE AROUND THE DRAIN BLOCK THE UNIT UP THEN DRILL FOR FRONT BRACKET SCREWS USING 2 14 x SHEET METAL SCREWS SECURE THE FRONT EVAPORATOR MOUNTING BRACKET TO THE INNER COWL SEE FIGURE 12a BELOW VERIFY T...

Page 14: ...T ON THE COMPRESSOR ROUTE THE 45 FEMALE FITTING TO THE 8 CONDENSER HARDLINE COMING THROUGH CORE SUPPORT SEE FIGURE 15 PAGE 15 TIGHTEN EACH FITTING CONNECTION AS SHOWN IN FIGURE 14 ABOVE LOCATE THE 10...

Page 15: ...ROL VALVE INSTALLATION ROUTE HEATER HOSE FROM THE WATER PUMP TO THE TOP HEATER FITTING OF HEATER CORE AS SHOWN IN FIGURE 11 PAGE 13 AND FIGURE 15 BELOW SECURE USING HOSE CLAMPS ROUTE HEATER HOSE FROM...

Page 16: ...TALL ALL PREVIOUSLY REMOVED ITEMS BATTERY RADIATOR RADIO FILL RADIATOR WITH AT LEAST A 50 50 MIXTURE OF APPROVED ANTIFREEZE AND DISTILLED WATER OR PRE MIX ANTIFREEZE IT IS THE OWNER S RESPONSIBILITY T...

Page 17: ...2 10 x SHEET METAL SCREWS AS SHOWN IN FIGURE 18a ALIGN CENTER PASSENGER SIDE LOUVER BEZEL UNDER DASH AND DRILL A HOLE 1 8 HOLE SECURE WITH 10 x SHEET METAL SCREW SEE FIGURE 18a USING 2 10 x SHEET MET...

Page 18: ...NTROL PANEL DUCT HOSE ROUTING PLUG FROM CONTROL WIRING HARNESS 232002 VUA PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE LOUVER 2 x 40 DRIVER SIDE LOUVER 2 x 36 CENTER LOUVER DRIVER SIDE 2 x 18 CENTER...

Page 19: ...32007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to th...

Page 20: ...Compressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body And Instal...

Page 21: ...JUST TO DESIRED SPEED TEMPERATURE LEVER IN A C MODE SLIDE THE TEMPERATURE LEVER ALL THE WAY UP TO ENGAGE COMPRESSOR SLIDE LEVER UP OR DOWN TO ADJUST DESIRED TEMPERATURE SLIDE THE LEVER TO THE DASH POS...

Page 22: ...lways be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should...

Page 23: ...function No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the veh...

Page 24: ...PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744004 VUE 784176 GEN IV 4 VENT EVAP SUB CASE 1969 72 NOVA wo AC ACC KIT GEN IV 4 VENT EVAP SUB CASE 744004 VUE 1 ACCESSORY KIT 784176 NOTE IMAGES MAY N...

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