Vintage Air 1966-67 CHEVELLE WITH FACTORY AIR Manual Download

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1966-67 CHEVELLE

WITH FACTORY AIR

564466

904466 REV A 5/8/09 , 1966-67 CHEVELLE w AC EVAP INSTR PG 1 OF 22

an ISO 9001: 2000 Registered Company

Summary of Contents for 1966-67 CHEVELLE WITH FACTORY AIR

Page 1: ...1966 67 CHEVELLE WITH FACTORY AIR 564466 904466 REV A 5 8 09 1966 67 CHEVELLE w AC EVAP INSTR PG 1 OF 22 an ISO 9001 2000 Registered Company SS...

Page 2: ...TION EVAPORATOR INSTALLATION FIGURES 6 7 10 BRACKET INSTALLATION FIGURE 8 11 FRESH AIR COVER INSTALLATION KICK PANEL FRESH AIR CAP INSTALLATION FIGURES 9 10 10a 10b 12 EVAPORATOR INSTALLTION CONT FIGU...

Page 3: ...TLY TO VINTAGE AIR WITHIN 15 DAYS AFTER 15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 564466 1 2 1 1 762169 784175 1 ACCESSORY KIT 784175 2 GEN IV 4 VENT w 2...

Page 4: ...WITH DRY NITROGEN OR YOUR VINTAGE AIR SYSTEM IS EQUIPPED WITH A BINARY PRESSURE SAFETY SWITCH A BINARY SWITCH 11078 VUS DISENGAGES THE COMPRESSOR CLUTCH IN CASE OF EXTREME LOW PRESSURE CONDITION REFRI...

Page 5: ...BE A HEAVY GROUND FROM THE BATTERY TO THE ENGINE BLOCK AND ADDITIONAL GROUNDS TO THE BODY AND TO THE CHASSIS IF THESE PRECAUTIONS ARE NOT OBSERVED IT IS POSSIBLE FOR VOLTAGE SPIKES TO BE PRESENT ON T...

Page 6: ...DISCARD SEE FIGURE 1 EVAPORATOR BLOWER ASSEMBLY DISCARD TO REMOVE THE EVAPORATOR AND BLOWER ASSEMBLY UNDER HOOD AND THE AIR DISTRIBUTION SYSTEM UNDER DASH THE FACTORY MANUAL RECOMMENDS REMOVING THE RI...

Page 7: ...CONDENSER ASSEMBLY INSTALLATION REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE CONDENSER KIT TO INSTALL THE CONDENSER BINARY SWITCH INSTALLATION REFER TO CONDENSER INSTRUCTIONS REFER TO SEPARATE INS...

Page 8: ...BRACKET AND SECURES USING STEERING COLUMN OEM BOLT AS SHOWN IN FIGURE 4a OEM DEFROST DUCT OPENING DEF DUCT COWL 66 CHEVELLE DRIVER SIDE SHOWN STEERING COLUMN BRKT DEF DUCT 10 x 1 2 SHEET METAL SCREW...

Page 9: ...NSTALL 2 1 4 20 x 1 HEX BOLT AND 2 1 4 PUSH NUT BOLT RETAINERS ON EVAP REAR BRKT AS SHOWN IN FIGURE 8 PAGE 10 INSTALL EVAPORATOR FRONT REAR MOUNTING BRACKETS ON EVAPORATOR USING 6 1 4 20 x 1 2 HEX BOL...

Page 10: ...INSTR PG 10 OF 22 REAR EVAPORATOR BRACKET 643059 2 HEATER FITTINGS 2 1 4 20 x HEX BOLT BRACKET INSTALLATION FIGURE 8 2 1 4 20 x 18290 VUB 1 4 20 x 1 HEX BOLT 189125 MUR 1 4 PUSH NUT BOLT RETAINER 182...

Page 11: ...OF THE AC BLOCK OFF PLATE AS SHOWN IN FIGURE 9 BELOW INSTALL THE AC BLOCK OFF PLATE USING 8 14 x 3 4 SHEET METAL SCREWS AS SHOWN IN FIGURE 9 BELOW APPLY A 1 4 BEAD OF SILICONE AROUND THE BACK SIDE OF...

Page 12: ...IREWALL FROM THE ENGINE COMPARTMENT SIDE USING 2 1 4 20 NUT AND FLAT WASHER SEE FIGURE 12 SECURE THE FRONT EVAPORATOR MOUNTING BRACKET TO COWL USING 2 14 x 3 4 HEX SHEET METAL SCREWS SEE FIGURE 12 BEL...

Page 13: ...E 10 COMPRESSOR A C HOSE LUBRICATE 2 10 O RINGS SEE FIGURE 14 ABOVE AND CONNECT THE 10 45 FEMALE FITTING w 134a SERVICE PORT TO THE 10 SUCTION PORT ON THE COMPRESSOR ROUTE THE 90 FEMALE FITTING TO THE...

Page 14: ...6 HOSE 096066 HEATER HOSE HEATER CONTROL VALVE INSTALLATION ROUTE A PIECE OF HEATER HOSE FROM THE WATER PUMP TO THE TOP HEATER FITTING OF HEATER CORE AS SHOWN IN FIGURE 11 PAGE 12 AND FIGURE 15 BELOW...

Page 15: ...STILLED WATER IT IS THE OWNER S RESPONSIBILITY TO KEEP THE FREEZE PROTECTION AT THE PROPER LEVEL FOR THE CLIMATE IN WHICH THE VEHICLE IS OPERATED FAILURE TO FOLLOW ANTIFREEZE RECOMMENDATIONS WILL CAUS...

Page 16: ...VAP INSTR PG 16 OF 22 PLUG FROM WIRING HARNESS 232001 VUR DRIVER SIDE LOUVER 2 x 36 PASS SIDE LOUVER 2 x 48 DEFROST DUCT DR SIDE 2 x 30 DEFROST DUCT PASS SIDE 2 x 12 FIGURE 19 CONTROL PANEL DUCT HOSE...

Page 17: ...MPR CHASSIS NOTE BATTERY BLOWER MOTOR BSC GEN IV ECU CIRCUIT BREAKER HCV 30 30 87 87 RELAY RELAY HEATER CONTROL VALVE BAT RUN IGNITION 12v SWITCH WIDE OPEN THROTTLE SWITCH OPTIONAL EVAPORATOR TEMPERAT...

Page 18: ...APORATOR CONNECT SUPPLIED GROUND WIRE NOT PART OF HARNESS CIRCUIT BREAKER 30 AMP CONNECT CONNECT CONNECT CONNECT CONNECT NOTE MOUNT RELAYS IN DESIRED LOCATION UNDER DASH NOTE YELLOW ORANGE TAN COMING...

Page 19: ...T OR RIGHT TO ADJUST DESIRED TEMPERATURE LEVER MODE SLIDE THE LEVER TO THE LEFT FOR DASH POSTION SLIDE THE LEVER TO THE CENTER FOR FLR POSTION SLIDE THE LEVER TO THE RIGHT FOR DEF POSTION LEVER BLOWER...

Page 20: ...D THE BSC OPERATES THE BLOWER BY GROUND SIDE PWM SWITCHING THE POSITIVE WIRE TO THE BLOWER WILL ALWAYS BE HOT IF THE GROUND SIDE OF THE BLOWER IS SHORTED TO CHASSIS GROUND THE BLOWER WILL RUN ON HI RE...

Page 21: ...LTS AND LESS THAN 16 VERIFY PROPER METER FUNCTION BY CHECKING A KNOWN GOOD BATTERY S VOLTAGE 5 LOSS OF MODE DOOR FUNCTION NO MODE CHANGE AT ALL CHECK FOR DAMAGED MODE SWITCH OR POT AND ASSOCIATED WIRI...

Page 22: ...LY TO VINTAGE AIR WITHIN 15 DAYS AFTER 15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 564466 1 2 1 1 762169 784175 1 ACCESSORY KIT 784175 2 GEN IV 4 VENT w 2 2...