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flowSCREW 4w

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Handling Instruction 

 

 

 

 

 

 

 

 

 

 

03 

rem. sect. 5.2; mod. at sect. 5.1  29.09.2014 

Gyimóthy Zs. 

Gyetvai T. 

 

FSWB-M-*-HI 

Page 

15 / 

18

 

02 

remove section 6.2 

14.05.2014 

Gyimóthy Zs. 

Gyetvai T. 

01 

 

20.02.2014 

Gyimóthy Zs. 

Gyetvai T. 

Ver. 

Alteration 

Date 

Des. / Mod. 

Appr. 

 

9.2.1  Basic requirements for press-fitting 

Ensure press-fit pins are pressed into the holes on the PCB at the correct depth. The center of 
the  press-fit  pinhead  has  to  be  at  least  0.5  mm  below  the  top  surface  and  at  least  0.5  mm 
above the bottom surface of the PCB (

Figure

 

13

). 

 

 

Figure 13: Press-in depth in a PCB 

9.3   Process control parameters 

The  following  values  are  relevant  to  quality  and  should  be  taken  into  consideration  if  the 
pressing machine is able to record force-stroke values during the process. 

Figure 14 

diagrams 

a normal press-fitting procedure. It shows three different sections: 

  First ascending section (blue): The heads of the press-fit pins slide in and deform to fit 

into the holes. This section ends with a local maximum. 

  Second section (green): The centers of the pinheads are inside the holes. The pins slide 

all the way in to reach their final positions. This section ends with a local minimum. 

  Second  ascending  section  (red):  The  pins  come  to  a  stop.  The  press-in  tool  starts  to 

bend the PCB. 

The pressing action has to stop at  the beginning of the second  ascending section to  prevent 
damage  to  the  PCB. The  press-in  force  or  the  tool's  stroke  motion  has  to  be  controlled  so  it 
stops at this point. 
Process control parameters can be set as follows: 

  The  local maximum  value  (end  of  the  blue section)  of  the force-stroke  diagram has  to 

be: 

o

  higher than 90 N x number of pins 

o

  lower than 150 N x number of pins 

  These  limits are  indicated  in the  diagram.  If  the  press-in force  is not  within  this  range, 

the plating may be faulty or the holes' diameter may be incorrect. 

Summary of Contents for 2xflowSCREW4w

Page 1: ...ct 5 1 29 09 2014 Gyim thy Zs Gyetvai T FSWB M HI Page 1 18 02 remove section 6 2 14 05 2014 Gyim thy Zs Gyetvai T 01 20 02 2014 Gyim thy Zs Gyetvai T Ver Alteration Date Des Mod Appr Handling Instruc...

Page 2: ...rmal paste 8 5 2 Option 2 Module with pre applied thermal phase change material 8 6 Screw and torque specifications for fastening the module to the heatsink 9 7 Screw specification for fastening main...

Page 3: ...river PCB 5 Figure 4 Scratch and etching hole dimensions 7 Figure 5 Polished surface 7 Figure 6 Surface discoloration 7 Figure 7 Fingerprint on the surface 8 Figure 8 Thermal paste in a honeycomb patt...

Page 4: ...SCREW 4w type module It attaches to a heatsink with the driver PCB to be mounted on the top of the module Electrical connections between the module and driver PCB are soldered or press fitted Fasten m...

Page 5: ...or push auxiliary press fit or soldered pins more than 0 2 mm nor exert a force greater than 35 N except when press fitting pins Press fit pins are designed to prevent pin deformations greater than 0...

Page 6: ...edge of the PCB and center of the pinhole 4 mm Minimum distance between the center of the pinhole and the component on the PCB 4 mm 2 2 PCB assembly with soldered Press fit pin modules The recommended...

Page 7: ...ect 5 1 29 09 2014 Gyim thy Zs Gyetvai T FSWB M HI Page 7 18 02 remove section 6 2 14 05 2014 Gyim thy Zs Gyetvai T 01 20 02 2014 Gyim thy Zs Gyetvai T Ver Alteration Date Des Mod Appr Figure 4 Scratc...

Page 8: ...istance Rth increases if the paste is thicker than recommended Modules are also available with phase change material option 2 whereby the Rthc h is guaranteed provided that the heatsink specification...

Page 9: ...is DIN 7984 Flat washer D max 10 mm ISO 7092 DIN 433 Spring washer D max 10 mm DIN127 or DIN 128 Mounting torque 4 Nm Ma 6Nm Thread length into the heatsink min 9 mm depending on the material propert...

Page 10: ...ruction 03 rem sect 5 2 mod at sect 5 1 29 09 2014 Gyim thy Zs Gyetvai T FSWB M HI Page 10 18 02 remove section 6 2 14 05 2014 Gyim thy Zs Gyetvai T 01 20 02 2014 Gyim thy Zs Gyetvai T Ver Alteration...

Page 11: ...in terminal s topside See the outline drawing for detailed dimensions Mounting torque 2 5 Nm Ma 5 Nm Flat washer ISO 7092 DIN 433 Spring washer DIN127 or DIN 128 8 flowSCREW 4w modules in parallel mod...

Page 12: ...CB If you wish to operate modules in parallel mount an Interconn PCB to the side connectors see Figure 11 after the modules are attached to the heatsink Use M4 hex nut holders with the following compo...

Page 13: ...ai T FSWB M HI Page 13 18 02 remove section 6 2 14 05 2014 Gyim thy Zs Gyetvai T 01 20 02 2014 Gyim thy Zs Gyetvai T Ver Alteration Date Des Mod Appr 9 Press fitting 9 1 Press in setup We recommend pr...

Page 14: ...he PCB and module must also be positioned The size and position of holes and cutouts will be determined by the components on the PCB Cutouts for pins are to be 6 mm deep Figure 12 Recommended dimensio...

Page 15: ...g procedure It shows three different sections First ascending section blue The heads of the press fit pins slide in and deform to fit into the holes This section ends with a local maximum Second secti...

Page 16: ...4 Disassembling a driver PCB If the driver PCB is no larger than the module the PCB cannot be disassembled by pressing it out In this case the only way to remove the PCB is to cut the pin ends Manual...

Page 17: ...teration Date Des Mod Appr 10 Recommendation for soldering Figure 16 Plated through hole well soldered Plated through holes should exhibit a vertical solder fill of 100 with a fully formed fillet on t...

Page 18: ...are sensitive to electrostatic discharges because these can damage or destroy sensitive semiconductors Semi conductive plastic trays in the shipment box protect all modules against ESD We recommend we...

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