Villager VWM 200 Combo Original Instruction Manual Download Page 38

Villager

 

VWM 200 Combo (GB)

 

 

 

 

                                                    The secondary rectifier of                     Check and Replace it if 
                                                    transformer is possibly damaged. 

necessary. 

 

 

                                                    The feed back circuit is possibly           Check and Replace it if 
                                                    damaged. 

                                        necessary. 

 

 

                                                    Possible unavailability of the                Check and Reconnect it. 
                                                    connection of switch.   

 
6

Welding current or voltage cannot be adjusted

  

                                                    The main control PCB is out of order.

 

Change the control PCB

 

 

 

7

Welding curr

ent or voltage isn’t stabilized

 

 

                                                    Pressure in the pressure roll is not     Adjust the pressure roll. 
                                                    enough. 

 

 

                                       Gas flow rate is not enough.              Adjust the gas flow rate. 

 

                                       Circuits are possibly damaged.

             

Check and replace them if 

 

                                                                                                         necessary. 

 

                                       Possible capacitors are possibly          Replace them if necessary. 

                                                    damaged. 

 

 

                                       Possible unavailability of                      Check and reconnect if 

                                                    connection inside this welding            necessary. 
                                                    machine. 

 

 

                                       Possible disconnection of earth          Check and reconnect if 

                                                    cable, or unavailability of                      necessary. 
                                                    connection of the earth cable and  
                                                    workpiece. 

 

8

Heater is not working

     Fuse is blown out. 

                          Change the fuse. 

 

                                      Heater is out of order.                            Change Heater. 

 
 
Photos and illustrations in this guide may differ from the original product! 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for VWM 200 Combo

Page 1: ...ger VWM 200 Combo SI MIG MAG MMA VARILNI APARAT Villager VWM 200 Combo Originalna navodila za uporabo MIG MAG varjenje MMA varjenje Opis Vir napajanja za oblo no varjenje Pred uporabo preberite ta nav...

Page 2: ...kladu z varnostnimi standardi v va i dr avi Varilni aparat lahko uporabljajo samo usposobljene osebe Nosite suhe nepo kodovane rokavice in za itno obleko Elektrod se nikoli ne dotikajte z golimi rokam...

Page 3: ...raka Pri delu v majhnem in zaprtem prostoru obstaja nevarnost vdihavanja strupenih plinov Nikoli ne uporabljajte naprave v obmo jih i enja razma evanja ali kropljenja Toplota in svetlobni arki lahko r...

Page 4: ...Nikoli ne varite v bli ini vnetljivih snovi saj obstaja velika nevarnost po ara ali eksplozije Pred delom odstranite vse vnetljive predmete ali jih za itite z ognjevarno opremo Nikoli ne varite zaprt...

Page 5: ...ovnega cikla Pustite napravo da se ohladi Pred ponovnim za etkom varjenja zmanj ajte tok ali as delovnega cikla Nikoli ne blokirajte prezra evalnih re za pretok hladilnega zraka v napravi Nikoli ne fi...

Page 6: ...evati v skladu s tehni no pomo jo proizvajalca V nekaterih situacijah je re itev enostavna z ozemljitvijo varilnega aparata v drugih primerih pa je treba namestiti elektromagnetno za ito vira napajan...

Page 7: ...a itne ukrepe kot so filtri za glavni vir napajanja Redno vzdr evanje je obvezno v skladu z navodili proizvajalca Varilnega aparata ne smete zamenjati brez odobritve proizvajalca Kabli naj bodo im kra...

Page 8: ...na z inertnim ali delno inertno me anico plina Proces je primeren za ve ino materialov medtem ko so ice in filtri primerni za ve ino kovin MIG MAG varjenje je bolj u inkovito od MMA varjenja kjer se o...

Page 9: ...prekinitve 6 min as delovnega cikla je 10 minut V tem obmo ju lahko varite 2 minuti brez nevarnosti pregrevanja e se v tem asovnem obmo ju vari ve kot 2 minuti se naprava pregreje U0 Najve ja napetos...

Page 10: ...MESTITEV 2 1 POTRDITEV O PREVZEMU IN PRIPRAVI Preverite e ste prejeli vse naro ene dele e kak en del manjka se takoj posvetujte s poobla enim prodajalcem ali uvoznikom Preverite e so spodnji deli pril...

Page 11: ...rate pritrditi na dr alo ali pa jo namestite ob steno v navpi nem polo aju Naprava ima elektronsko za ito pred preobremenitvijo Nikoli ne uporabljajte mo nej ih varovalk od predpisanih Preverite e so...

Page 12: ...napajalni kabel 3G 1 5 mm Preden priklju ite napravo na napajanje preglejte napajalni kabel za po kodbe in preverite ozemljitev rumeno zelena ica na napravi Preverite e so priklju ki dobro pritrjeni...

Page 13: ...o aj in jo pritrdite Uporabljajte samo odobrene grelnike in ventile ter zagotovite najbolj u inkovito delovanje Nekajkrat na hitro odprite ventil za plin da odstranite delce in umazanijo Na jeklenko n...

Page 14: ...ga toka regulator napetosti itd Slika 1 LED1 prikaz vklopa LED1 je vklopljena kot je stikalo SW1 vklju eno LED2 prikaz pregrevanja ali prevelikega toka LED2 se vklopi ko se aktivira toplotna za ita za...

Page 15: ...remer ice Po namestitvi nastavite ustrezen polo aj in privijte vijake 3 5 NASTAVITEV PROSTE DOL INE ICE TOKA IN NAPETOSTI VARJENJA Prosti konec ice nastavite v skladu s temi navodili L1 saj s tem omog...

Page 16: ...anjem naprave vedno izklopite napajalni kabel iz vti nice in po akajte da se gibljivi deli zaustavijo Med vzdr evanjem bodite pozorni na vse gibljive dele naprave kot je ventilator motor za podajanje...

Page 17: ...r podajanje ice ne deluje Odprtina ne ustreza premeru Nastavite ustrezno odprtino ice za varjenje v skladu s premerom ice Prenizek tlak v dr alu ice Nastavite tlak 4 Napaka pri varjenju Premajhna ali...

Page 18: ...st Premajhen pretok plina Nastavite pretok Mo na po kodba vezja Preverite in zamenjajte Mo na po kodba kondenzatorja Po potrebi zamenjajte Mo na po kodba priklopov v napravi Preverite in ponovno vklop...

Page 19: ...notraj dolo enih napetostnih mej Direktiva 2014 30 EU o elektromagnetni zdru ljivosti Direktiva 2011 65 EU EU 2015 863 o omejevanju uporabe nekaterih nevarnih snovi v elektri ni in elektronski opremi...

Page 20: ...Combo GB MIG MAG MMA WELDING MACHINE Villager VWM 200 Combo Original instruction manual MIG MAG welding MMA welding Description Power source for arc welding Please read this manual carefully before us...

Page 21: ...al electricity standards and other relevant regulations and ensure that installation is performed by qualified persons Wear dry hole free insulating gloves and body protection Do not touch electrode w...

Page 22: ...es if possible If gas cylinders are grouped in a different area make sure that it is a well ventilated area When not being used turn off the cylinder valve Shielding gasses such as argon is denser tha...

Page 23: ...you or a nearby person protect especially your eyes and face Make sure that there is no one close WELDING CAN CAUSE FIRE OR EXPLOSION Never weld near flammable material It may cause fire or explosion...

Page 24: ...URIES Electrical devices should not be repaired by unqualified persons Improper repairs can cause serious injuries or even death during applications The components of the gas circuit works under press...

Page 25: ...quipment electrical interference may result Electrical emissions may affect not only welding machines but also many kinds of electrical equipment like radio and TV reception numerical controlled machi...

Page 26: ...needed arrange the working hours that not coincide with those Other supply cables control cables signaling and telephone cables above below and adjacent to the welding equipment Radio and television...

Page 27: ...ge adjustment knob 1 2 APPLICATION AREA VWM 200 combo is very good selection for welding 1 2 6 mm thickness metal It is a very good choice for steel stainless steel and aluminium MIG MAG welding VWM 2...

Page 28: ...Max effective input current X Rated duty cycle It is the ratio between the load duration time and the full cycle time Note 1 This ratio is between 0 100 Note 2 For this standard one full cycle time is...

Page 29: ...AG DC 30 180 A Output voltage DC 15 25V Wire Diameter 0 6 mm 1 0 mm Electrode Diameter 1 6 mm 4 0 mm INSTALLATION 2 INSTALLATION 2 1 UPON RECEIPT AND CLAIMS Be sure that you have received all the item...

Page 30: ...t and place the device on firm and level ground so that it may not fall over The maximum permissible angle of inclination for transport and assembly is 10 If the cylinder is placed on the machine lock...

Page 31: ...connection to the main lines is made by the end user It has to be performed by qualified electricians or by the people trained in this area Power supply cable to the machine must be connected to the...

Page 32: ...ylinder otherwise the welding current will be carried via the protective conductors and it will destroy these Figure 1 The front panel of Welding power source Connection of Gun and Welding cable on th...

Page 33: ...stment valve For more information about gas adjustment check the following page Connect power supply cable of gas Heater to heater power supply of the welding power source Figure 2 Open the gas valve...

Page 34: ...3 3 ADJUSTING THE GAS FLOW The indicators on the regulator at the tube side shows the pressure and the other shows the flow rate L min Appropriate gas flow rate must be between 7 and 9 times of the di...

Page 35: ...these rolls than steel Longer and larger inner diameter contact tips should be used MAINTENANCE AND TROUBLESHOOTING 4 MAINTENANCE AND TROUBLESHOOTING Only qualified persons should install use or servi...

Page 36: ...e recommended maintenence periods are indicative according to our general experience these may vary from work shop to work shop and the conditions of the welding site 4 2 NONPERIODIC MAINTENANCE Wire...

Page 37: ...d The drive roll is not appropriate for Select the appropriate drive the wire diameter roll Pressure in the pressure roll is not Adjust the pressure enough 4 Trouble in welding operation Contact tip s...

Page 38: ...essure roll is not Adjust the pressure roll enough Gas flow rate is not enough Adjust the gas flow rate Circuits are possibly damaged Check and replace them if necessary Possible capacitors are possib...

Page 39: ...ertain voltage limits Directive 2014 30 EU on electromagnetic compatibility Directive 2011 65 EU EU 2015 863 on the restriction of use of certain hazardous substances in electrical and electronic equi...

Page 40: ...IG MAG MMA APARAT ZA ZAVARIVANJE Villager VWM 200 Combo Originalno uputstvo za upotrebu MIG MAG zavarivanje MMA zavarivanje Opis Izvor napajanja za lu no zavarivanj Molimo Vas da pa ljivo pro itate up...

Page 41: ...i ostalim relevantnim pravilima aparatom treba da rukuje stru no lice Nosite suve neo te ene za titne rukavice i koristite za titu tela Ne dodirujte elektrode golim rukama Nemojte da nosite o te ene r...

Page 42: ...nalaze boce sa gasom treba da bude dobro provetrena Kada se boca ne koristi ventil za dotok plina treba zatvoriti Za titni plin kao to je argon je gu i od vazduha i kada se koristi u malom zatvorenom...

Page 43: ...bilo kom delu tela drugom licu ili bilo kakvoj vrsti metala prilikom odmotavanja ice za zavarivanje Prilikom odvajanja ice rukom mo e da do e do naglog otkidanja i povreda za titite o i i lice svih u...

Page 44: ...FIKOVANO LICE Elektri ne ure aje ne sme da popravlja nekvalifikovano lice Lo e popravke mogu da dovedu do ozbiljnih povreda sa smrtnim ishodom u toku rada Komponente povezane sa bocom sa gasom rade po...

Page 45: ...na zra enja mogu da uti u ne samo na aparat za varenje ve i na ostalu elektri nu opremu kao to su radio i TV prijemnici numeri ke ma ine telefoni kompjuteri itd Aparati za zavarivanje i se enje su na...

Page 46: ...nog bajpasa slu nih aparata itd Oprema koja se koristi za kalibraciju ili merenje Otpornost ostale opreme u okru enju Lice koje upotrebljava opremu mora da proveri da li je kompatibilna sa okru enjem...

Page 47: ...DC ili naponski izlaz MIG MAG zavarivanje ili GMAW proces MMA process zavarivanja Sa MIG Zavarivanje MIG postupkom ili MAG Zavarivanje MAG postupkom koje se tako e naziva elektrolu no zavarivanje talj...

Page 48: ...e pod optere enjem e biti 4 minuta ostalo vreme e biti 6 minuta Radni ciklus se bazira na trajanju od 10 minuta To zna i da na svakih 10 minuta luk mo e da se povla i dva minuta bez opasnosti od pregr...

Page 49: ...DC 30 180 A Izlazni napon DC 15 25V Pre nik ice 0 6 mm 1 0 mm Pre nik electrode 1 6 mm 4 0 mm INSTALIRANJE 2 INSTALIRANJE 2 1 POTVRDA O PREUZIMANJU I REKLAMACIJE Proverite da li ste primili sve to ste...

Page 50: ...ga postavljate na ravnu povr inu da ne do e do prevrtanja Maksimalan dozvoljen nagib aparata prilikom transporta kao i njegovih komponenti je10 Kada se boca ostavlja na aparat zatvorite dr a da bi ste...

Page 51: ...na ulazni kabl sistema za uzemljenje u skladu sa va e im nacionalnim i lokalnim propisima 2 3 1 KONEKCIJA APARATA NA DOVOD STRUJE Konekciju na glavnu mre u vr i krajnji korisnik To obavlja kvalifikov...

Page 52: ...ameter za zavarivanje Nikada ne postavljajte kleme za uzemljenje na aparat za varenje ili bocu za gas ukoliko biste to u inili struja bi se sprovela kroz za titne provodnike i uni tila ih Slika 1 Pred...

Page 53: ...vod gasa sa reducir ventilom Dodatne informacije za pode avanje gasa su na slede oj strani Konektujte kabal za napajanje gasnog greja a na izvor napajanja greja a aparata Slika 2 Otvaranje ventila za...

Page 54: ...ANJA NA ZADNJOJ STRANI SW1 ON OFF Prekida izvora za napajanje Kabl za napajanje na primer 1 50Hz 230 VAC Ulaz za gas 3 3 PODE AVANJE PROTOKA GASA Indikatori na regulatoru boce prikazuju pritisak i sto...

Page 55: ...mora da se koristi kao za titni gas U ovom slu aju greja gasa nije neophodan Za varenje aluminijuma koristi se manji pritisak za napajanje ice nego za elik Prilikom varenja aluminijuma koristite du i...

Page 56: ...enje i pode avanje terminala Provera pi tolja klema za uzemljenje i njihovih kablova Provera glavnih konekcija u aparatu Svakih est meseci Skinite strane aparata i o istite suvim vazduhom PRIMEDBA Ozn...

Page 57: ...adi ali se ica ne pomera Otvor ljebljenja ne odgovara Podesite adekvatan otvor dr a u ice za varenje u skladu sa pre nikom ice Pritisak u dr a u ice je Podesite pritisak nedovoljan 4 Probelemuzavariva...

Page 58: ...pritisak dovoljan 7 Nestabilna struja ili napajanje Nedovoljna stopa protoka Podesite protok gasa Mogu e o te enje kola Proverite i zamenite Mogu e o te enje kondenzatora Zamenite ako je potrebno Mogu...

Page 59: ...VIllager VWM 200 Combo RS...

Page 60: ...VIllager VWM 200 Combo RS...

Page 61: ...u u okviru odredjenih granica napona Direktiva 2014 30 EU o elektromagnetnoj kompatibilnosti Direktiva 2011 65 EU EU 2015 863 o ograni avanju upotrebe odre enih opasnih supstanci u elektri noj i elekt...

Page 62: ...VIllager VWM 200 Combo BG MIG MAG MMA Villager VWM 200 Combo MIG MAG MMA...

Page 63: ...VIllager VWM 200 Combo BG...

Page 64: ...VIllager VWM 200 Combo BG 4 13 TS EN 379...

Page 65: ...VIllager VWM 200 Combo BG...

Page 66: ...VIllager VWM 200 Combo BG 10...

Page 67: ...VIllager VWM 200 Combo BG EMC 100 m ESD...

Page 68: ...VIllager VWM 200 Combo BG EMC P HF CISPR II...

Page 69: ...VIllager VWM 200 Combo BG 8 1 1 1 VWM 200 combo CV CC MIG MAG MMA...

Page 70: ...VIllager VWM 200 Combo BG VWM 200 combo 1 2 VWM 200 combo 1 2 6 mm MIG MAG VWM 200 combo MMA 1 3 AC DC MIG MAG GMAW MMA MIG MIG MAG MAG GMAW MIG MAG 65 80 95 MIG MAG...

Page 71: ...VIllager VWM 200 Combo BG IEC 60974 EN 60974 U1 AC 1 1 230V 50 HZ I1max I1eff X 1 0 100 2 10 40 4 6 10 10 10 U0 I2 U2 U2 14 0 05I2 A V A V S1 KVA MIG ve ve...

Page 72: ...VIllager VWM 200 Combo BG IP IP21 IP23 F H 1 4 VWM 200 Combo 230 V 1 50 Hz MMA DC 20 180 A MAG DC 30 180 A DC 15 25V 0 6 mm 1 0 mm 1 6 mm 4 0 mm 2 2 1 S...

Page 73: ...VIllager VWM 200 Combo BG 2 2 1 230V 50Hz VWM 200 combo 30 40 C 10 CO2...

Page 74: ...VIllager VWM 200 Combo BG 2 3 PE 2 3 1 1 50Hz 230 VAC VWM 200 combo 1 50Hz 230 VAC 3G1 5mm...

Page 75: ...VIllager VWM 200 Combo BG PE 2 3 2 MMA MMA 2 3 3 2 3 4...

Page 76: ...VIllager VWM 200 Combo BG 1 MIG MAG MIG MAG MMA MMA 2 3 5 LED2 MIG MAG LED1 MIG MAG MMA MIG MAG MIG MAG MMA...

Page 77: ...VIllager VWM 200 Combo BG 2 2 3 6 3 3 1 1 LED1 LED1 SW1 LED2 LED2 MIG MAG...

Page 78: ...WM 200 Combo BG MIG MAG MIG MAG MIG MAG MIG MAG MIG MAG 3 SW1 ON OFF 1 50Hz 230 VAC 3 3 L min 7 9 8 0 8mm 8x0 8 6L min 3 4 3 5 L1 d L L1 L1 I2 U2 Arc L e 0 3mm L1e 10d d 1 0mm L1 10mm Arc U2e16 22V I2...

Page 79: ...VIllager VWM 200 Combo BG 3 6 1 ON OFF 3 3 7 4...

Page 80: ...VIllager VWM 200 Combo BG 4 1 4 2...

Page 81: ...VIllager VWM 200 Combo BG 4 3 1 2 LED1 3 4 CO2 5 LED2 LED2...

Page 82: ...VIllager VWM 200 Combo BG LED2 on off e 6 PCB PCB 7 8...

Page 83: ...ger VWM 200 Combo 2014 35 E 2014 30 E 2011 65 E EC 2015 863 RoHS EN 60974 1 2012 EN 62233 2008 AC 2008 EN 60974 10 2014 EN 55011 2009 A1 2010 EN 61000 3 11 2000 EN 61000 3 12 2011 Villager D O O Kajuh...

Page 84: ...VIllager VWM 200 Combo MK MIG MAG MMA Villager VWM 200 Combo O o MIG MAG e MMA e O a...

Page 85: ...VIllager VWM 200 Combo MK O e A...

Page 86: ...VIllager VWM 200 Combo MK 4 13 TS EN 379 OT...

Page 87: ...VIllager VWM 200 Combo MK O...

Page 88: ...VIllager VWM 200 Combo MK O e 10 O O E E...

Page 89: ...VIllager VWM 200 Combo MK E EMC o 100 m ESD MO TA a A EMC A EM JA...

Page 90: ...VIllager VWM 200 Combo MK A HF EMC e a A CISPR II O O O...

Page 91: ...VIllager VWM 200 Combo MK METO O 8 TE 1 TE 1 1 O VWM 200 combo a CV CC a MIG MAG MMA e VWM 200 combo a 1 2 A VWM 200 combo e o 1 2 6 mm MIG MAG VWM 200 combo a MMA...

Page 92: ...VIllager VWM 200 Combo MK 1 3 AC DC MIG MAG GMAW MMA MIG MIG MAG MAG GMAW MIG MAG MMA MMA O 65 80 95 MIG MAG...

Page 93: ...ger VWM 200 Combo MK TE a IEC60974 EN60974 U1 AC 1 1 a 230V 50 HZ AC I1max Max I1eff Max e a X O a 1 O 0 100 a 2 10 40 4 6 10 10 10 U0 To I2 U2 e U2 14 0 05I2 A V A V S1 KVA IP IP21 o IP23 o S MIG Me...

Page 94: ...VIllager VWM 200 Combo MK F H 1 4 VWM 200 Combo 230 V 1 a ja 50 Hz DC 20 180 A G DC 30 180 A DC 15 25V 0 6 mm 1 0 mm 1 6 mm 4 0 mm E 2 E 2 1...

Page 95: ...VIllager VWM 200 Combo MK 2 2 1 230V 50 Hz a WVM 200 combo 30cm 40 C a 10 O E CO2 2 3 O...

Page 96: ...VIllager VWM 200 Combo MK E on off E PE o 2 3 1 e 1 50Hz 230 VAC a VWM 200 combo 1 50Hz 230VAC 3G1 5mm PE...

Page 97: ...VIllager VWM 200 Combo MK 2 3 2 MMA MMA 2 3 3 A 2 3 4 a 1 e LED2 MIG MAG LED1 MIG MAG MMA MIG MAG MIG MAG MMA...

Page 98: ...VIllager VWM 200 Combo MK MIG MAG MIG MAG MMA MMA 2 3 5 a 2 O O...

Page 99: ...VIllager VWM 200 Combo MK 2 3 6 3 A 3 1 a 1 LED1 LED1 SW1 LED2 LED2 MIG MAG a MIG MAG a MIG MAG MIG MAG MIG MAG MIG MAG 3 2 SW1 ON OFF 1 50Hz 230 VAC 3 3 L A 7 9 e 8 0 8mm 8x0 8 6L...

Page 100: ...VIllager VWM 200 Combo MK 3 4 OT O 3 5 L1 d L L1 e L1 I2 U2 Arc L e 0 3mm L1 e 10d a d 1 0mm L1 10mm Arc U2 e 16 22V I2 e 90 200A 3 6 A a 1 ON OFF a3 O on off...

Page 101: ...VIllager VWM 200 Combo MK 3 7 A O 4 O A E E 4 1 A O...

Page 102: ...VIllager VWM 200 Combo MK 4 2...

Page 103: ...VIllager VWM 200 Combo MK O 4 3 1 A o E 2 A LED1 e 3 O 4 e a e CO2 o 5 LED2 LED2...

Page 104: ...VIllager VWM 200 Combo MK LED2 on off o 6 PCB PCB e 7 8...

Page 105: ...35 EU IV Villager VWM 200 Combo 2014 35 EU 2014 30 EU 2011 65 EU EU 2015 863 RoHS EN 60974 1 2012 EN 62233 2008 AC 2008 EN 60974 10 2014 EN 55011 2009 A1 2010 EN 61000 3 11 2000 EN 61000 3 12 2011 32...

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