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Villagepump 500 Standard, Operation And Maintenance Manual

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O&M Manual v.1.42 October 2017 
 

1 

 

 
Operation and Maintenance Manual 
Villagepump 500 Standard  

 

 
 
 
 

Villagepump 500 Standard, the leading solution for producing clean 
drinking water without the need of any external energy source. 

 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Villagepump BV  
Lisdoddelaan 80 
1087 KA Amsterdam 
The Netherlands 
 

[email protected]

 

www.villagepump.org

 

 +31 20 620 09 58 

Summary of Contents for 500 Standard

Page 1: ...agepump 500 Standard Villagepump 500 Standard the leading solution for producing clean drinking water without the need of any external energy source Villagepump BV Lisdoddelaan 80 1087 KA Amsterdam Th...

Page 2: ...h cycle 12 5 2 First back wash is not working 13 6 Maintenance 16 6 1 General 16 6 2 Cleaning Mesh Filter 16 6 3 Disinfect the Villagepump with a chlorinated detergent 17 6 4 Replacing Activated Carbo...

Page 3: ...October 2017 is meant for Villagepumps with serial number VP500S 07 XXXXXX XXX series 7 or higher manufactured at March 31 2017 or later Schematic drawing of the Villagepump 500 standard 1 Inlet hose...

Page 4: ...mp org The standard package includes the following components Villagepump Pump Handle blue Mesh Filter 0 05 millimetre Foot Plate Drain Hose length 1 meter Inlet Nose length 10 meter Inside the Villag...

Page 5: ...ve the tie wrap that locks the Villagepump and remove the plastic bag Unlock the cover at the right sight by pushing down the small handle unpack the loose parts that are stored inside the Villagepump...

Page 6: ...O M Manual v 1 42 October 2017 6 Move the Villagepump always with at least two people and use the tap and the centre console as targets To move the Villagepump please use tap and centre console...

Page 7: ...p on a flat hard concrete metal wood smooth and level surface with a minimum size of 60 by 120 cm A Foot Plate Installation Frame is delivered together with the Villagepump 500 Standard with the studs...

Page 8: ...after the Villagepump has been used already for at least 2 back wash cycles see par 5 5 4 1 Mounting Pump Handle and adjusting the Feed Pump The blue Pump Handle is packed separately and has to be mo...

Page 9: ...The Inlet Hose is directly connected to the Feed Pump through a hole in the frame Put the Inlet Hose through the hole and put the Hose Clamp on the hose Push the Inlet Hose from outside over the nippl...

Page 10: ...d be completely air tight because the feed pump operates with a vacuum Attach the Floater to the Mesh Filter with for instance a tie wrap included in standard delivery Place the Mesh Filter in the wat...

Page 11: ...ions for first use Note be aware when the demo unit is not used for a longer time the case for most demo units An used wet Activated Carbon cartridge not used for several days or longer could become a...

Page 12: ...air will come out the system tap drain However after one or two back wash cycles the air will be out of the system Open Screw Cap of the dispense unit of the Valve at first time pumping up water to re...

Page 13: ...backwash is not working and the pressure reaches 4 bar or more If the pressure reaches more than 4 bar water will come out of the pressure relief valve with the red knob see picture below Pressure rel...

Page 14: ...e that the piston will come out with great force due to the spring and some water will come out Disconnect the piston cover from the blue plunger when rust is visible please remove Push the blue plung...

Page 15: ...rtically positioned so that the metal cover will fit Note be sure that the transparent piston cover is completely locked this may take some force This is important to avoid over stressing of the mater...

Page 16: ...lagepump for 72 hours or more and at least once every 4 weeks par 6 3 Replacing Activated Carbon filter after not using the Villagepump for 72 hours or more and at least every 12 weeks par 6 4 Carry o...

Page 17: ...the Active Carbon cartridge so the Activated Carbon cartridge will not be affected by the disinfectant 120 g Chlorine Dioxide is usually included in first delivery 20 blisters of 6 tablets of 1 g Rem...

Page 18: ...n AC cartridge at least every 3 months or earlier if the quality of the water is diminishing Warning if you do not replace the AC filter cartridge every three months there is a change of bacterial con...

Page 19: ...Carefully unpack the new UF membrane Remove the caps from the connectors Lubricate the 0 rings of the terminals with Silicon Compound included in first delivery of the Villagepump Pressure the UF mem...

Page 20: ...e blue tap Remove the UF membrane see par 6 4 Remove split pin and lever 1 Remove backwash buffer support plate 2 screws and backwash buffer press white ring down first 2 Remove valve cover 2 screws 3...

Page 21: ...O M Manual v 1 42 October 2017 21...

Page 22: ...4 screws and back 1 screw 7 Pull out valve to create enough working space to unplug 3x main hoses 8 For unplugging hoses turn white connector cover and push ring towards connector 8 For mounting the V...

Page 23: ...water as clean as possible Dismantle and remove the UF membrane 1 see par 7 5 of O M manual Start pumping up the water without the UF membrane mounted The water should now come out of the valve Most w...

Page 24: ...rvatives 6 9 Cleaning the UF membrane You can clean the UF membrane following the instructions below Dismantle the UF membrane see par 7 5 Turn off the two gray covers at top and bottom of the membran...

Page 25: ...minary analysis the focus in this case will be on bacteriologic fouling Total Coliform and E coli Total Coliform is a group of bacteria present all around us most of which are not dangerous to human h...

Page 26: ...tep 10 and repeat steps 9 and 10 6 Mark the sample bottle from the water source with RAW Water and the clean sample with TAP water TAP AC if the AC cartridge is to be tested Make a note of the date ti...

Page 27: ...distance between Villagepump and water surface is more than 3 meters System is not working properly air bubbles are in the water that comes out of the tap Air can be locked up in the system Backwashi...

Page 28: ...ckwash Periodical chlorine dispensing Biological retention Viruses 99 99 log 4 Bacteria 99 9999 log 6 Cyst removal 99 9999 log 6 Membrane approvals NSF 61 KIWA compliances Storage and handling Village...

Page 29: ...eived the relevant goods or fourteen 14 business days after detecting the defect failing which the right to complain shall lapse except in respect of defects that the buyer could not reasonably have d...

Page 30: ...2017 30 11 Contact helpdesk ordering spare parts Villagepump BV Lisdoddelaan 80 1087 KA Amsterdam The Netherlands info villagepump org www villagepump org For your local distributor please visit our w...

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