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v1.0

Owner’s Manual

Fuel System - 24

Viking Sport Cruiser 61FY

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Separ Fuel Filters

Fuel must be filtered to remove water droplets, rust, al-
gae, asphaltines, varnishes and algae – all prevalent in
diesel fuel today.

How they work

Fuel is sucked out of the tanks, into Separ 2000 fuel fil-
ters, a pair for each engine. Usually only one filter in a pair
is selected, the other being spare. The raw fuel spins rap-
idly inside the bowl and the centrifugal action separates
out large particles of dirt and water droplets (30 microns
and larger) which are thrown into the centre of the bowl,
and collect at the bottom. These you will see and can
drain out.

The fuel continues to spin and enters the top filter ele-
ment, which is usually 30 microns.

Sensors 

trigger an alarm if water in the bowl rises to the

sensor level. It must be drained as soon as possible. At
high injector pressures water can turn to steam and damage
the injectors.

If the helm water-in-fuel alarm 

(icon inset)

 goes off you must

take action. Most commonly, you will use selection lever 

L

to close the contaminated filter and swith over to the spare.

However, the contamination must be dealt with
before reactivating the unit – usually by
“backflushing” the affected filter (see next sec-
tion and your Separ manual.)

Be very careful if backflushing a
Separ while underway – you are
close to a spinning shaft and any
fuel that might spill is a fire hazard.

Bleed Screw

Clean Fuel Out

Raw Fuel In

Swirling action
separates out
dirt and water
droplets which
settle in the
bowl.

Filter Element

Water and dirt
contaminated
fuel can be
drained  into a
fuel-safe con-
tainer.

Backflushing

If you suspect dirt and water are blocking the filter me-
dia and reducing fuel flow to the engines, the Separs
can be partially cleared by backflushing. This can be
while underway if 

absolutely necessary.

Move the selection lever fully to the spare filter (i.e.,
close the filter to be backflushed). Open bleed screw

at the top of the closed filter. Air will enter, and fuel

will flow back through the filter. Assisted by gravity,
contaminants will fall to the bottom of the glass bowl
for draining.

To drain, push IN and TURN drain valve 

F

; catch fuel in

a suitable container until flow is clear. Close drain valve.
Close bleed valve 

E

. DO NOT OVER-TIGHTEN. Check

for leaks.

Separ 2000 filter pair - selection lever

Lever 

L

 selects which filter unit to use. In this photo

the position of the lever shows the filter at left is in
use. The bleed screw 

E

 is for backflushing, and valve 

F

for draining the bowl. 

G

 is excessive water sensor.

F

G

E

L

IN USE

SPARE

Summary of Contents for VSC 61 FY

Page 1: ...rations Fuel System Propulsion System Electrical System Electrical Safety Bilge Pumps Heating Cooling System Fire Emergency Corrosion Protection Subsystems Water System Sanitation System Vessel Care Addenda Service Numbers Directory VSC 61 FY Owner s Manual ...

Page 2: ... Owner s Manual apply to this chapter Please read before proceeding Fuel System This chapter outlines fuel system components and how they integrate Major Topics Fuel system overview and drawing 23 Separ fuel filters 24 Backflushing 24 Fuel filters Separ service 25 Refueling the vessel 26 TABLE OF CONTENTS ...

Page 3: ...t cools can result in condensation on the tank walls which combined with infil trating oxygen from the vents can promote bacterial growth Use antibacterial additives and keep tanks well filled Moni tor filters for water dirt and bacterial debris A vent from each tank allows air to escape or enter If the tank is overfilled fuel will spill out the vent particularly with boat motion so do not overfil...

Page 4: ...ly by backflushing the affected filter see next sec tion and your Separ manual Be very careful if backflushing a Separ while underway you are close to a spinning shaft and any fuel that might spill is a fire hazard Bleed Screw Clean Fuel Out Raw Fuel In Swirling action separates out dirt and water droplets which settle in the bowl Filter Element Water and dirt contaminated fuel can be drained into...

Page 5: ...ped by the pri mary fuel pump into a pair of MAN secondary fuel filters on the top of the engine beside the oil change pump These are spin on disposables turn clockwise to remove They must be replaced according to schedule every 200 hours or yearly The fuel pre cleaner which is part of the fuel primer pump requires the same service Clogged filters make engines difficult to start and reduce perform...

Page 6: ...ation Antibacterial additives In Florida especially fuel tanks become contaminated with microorganisms Algae coats the outside of the filter element causing filters to easily plug up particularly the primary fuel filter If the engines are starved of fuel because of clogged filters engine power is reduced and the piston rings may be damaged Be sure to always install a 30 micron element in the Separ...

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