Viessmann Vitoplex 200 SX2A 1100 Installation Instructions Manual Download Page 1

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Installation instructions

for contractors

VIESMANN

Vitoplex 200
Type SX2A

, 700 to 1950 kW

Oil/gas boiler

VITOPLEX 200

5457380 GB

7/2018

Dispose after installation.

Summary of Contents for Vitoplex 200 SX2A 1100

Page 1: ...Installation instructions for contractors VIESMANN Vitoplex 200 Type SX2A 700 to 1950 kW Oil gas boiler VITOPLEX 200 5457380 GB 7 2018 Dispose after installation...

Page 2: ...egulations to be observed National installation regulations Statutory regulations for the prevention of accidents Statutory regulations for environmental protection Codes of practice of the relevant t...

Page 3: ...out ventilation connection 13 Connections on the heating water side 14 Making the safety connection and testing for tightness 15 Fitting the thermal insulation 15 Boiler body thermal insulation 16 Win...

Page 4: ...it new component or In conjunction with a tool Clean the sur face Dispose of component correctly Dispose of component at a suitable collec tion point Do not dispose of component in domestic waste Inte...

Page 5: ...man ufacturer for the individual case Intended use also includes the adherence to mainte nance and inspection intervals Product information Vitoplex 200 type SX2A Fuels Fuel oil and natural gas Rated...

Page 6: ...700 900 1100 1300 1600 1950 a 1 mm 2000 2200 2000 2200 2650 b mm Observe the installed burner length Anti vibration boiler supports Permissible load kg 3000 3105 4000 4668 6004 c front number mm pce 7...

Page 7: ...re supplied in 3 packs The following is a list of components in the indi vidual packs Thermal insulation pack 1 1 2 2 3 3 Fig 3 1 Thermal insulation mat back 2 Thermal insulation jacket 3 Side panel T...

Page 8: ...ck panel bottom 8 Cable trunking retainer 9 Thermal insulation jacket centre qP Mounting bracket fascia qQ Mounting bracket qW Mounting bracket rear qE Side panel control unit qR Front panel bottom qT...

Page 9: ...sensor coupling wW Rail back right wE Cable trunking lower section wR Cable trunking upper section wT Bag of burner cables eP Rail front right eQ Rail front left eW Centre rail 2 pce Bag of small par...

Page 10: ...in the combustion chamber eT eZ eU eI eO rP Fig 6 eT Plastic hose eZ Hose nozzle eU Sight glass frame eI Sight glass eO Sight glass frame gasket rP Bag of adjusting screws Thermal insulation component...

Page 11: ...r on anti vibration boiler supports C see page 6 Anti vibration boiler supports Floor undulations must not be greater than 1 mm to ensure that the spring elements are loaded evenly Position the boiler...

Page 12: ...boiler door is closed sealing frame B must press cen trally onto gasket D of the boiler door see detail If necessary align mounting bracket C Combustion chamber sight glass Mounting the combustion cha...

Page 13: ...or is closed off with a plug The sight glass only serves to cover the aperture Danger When working with high temperature insulating materials that contain zirconium or aluminium silicate ceramic fibre...

Page 14: ...orque stress Fig 12 A Drain R 1 B Female connection for condensate drain R C Female connection for boiler water temperature sensor high limit safety cut out and temperature controller R D Boiler flow...

Page 15: ...correctly sized and suitable for heating systems Please note Unsuitable water quality can damage the boiler body Only fill the boiler with water that complies with the Water quality requirements see...

Page 16: ...d keep safe This will be required later Check that the serial number on the type plate matches the serial number stamped into the back panel of the boiler 2 Remove thermal insulation jacket from the u...

Page 17: ...17 Wing screws in the top and base rails Wing screws are inside the small parts bag in thermal insulation pack 3 2 3mm 16x 1 Fig 14 A Top rail B Base rail Fitting the thermal insulation cont 5457380...

Page 18: ...18 Front and back rails Rails are supplied in thermal insulation pack 3 4x 4x 2 1 Fig 15 Note The front rails are equipped with trim strips A Fitting the thermal insulation cont 5457380...

Page 19: ...19 Centre rail Rails are supplied in thermal insulation pack 3 1 2x Fig 16 Fitting the thermal insulation cont 5457380...

Page 20: ...the rails Side panels are supplied in thermal insulation packs 1 and 2 a a 4x 3 2 1 Fig 17 Align side panels in parallel see enlarged diagram Align and secure the rails Fitting the thermal insulation...

Page 21: ...red materials Parts from thermal insulation pack 2 Mounting bracket Mounting bracket rear Side panel control unit Parts from thermal insulation pack 3 Cover to protect the measuring probes from therma...

Page 22: ...unted on the side panel The side panel features cable entries The side panel can be hooked in at the centre or at the top It may be fitted on the r h or l h side of the boiler Note Burner cables are s...

Page 23: ...ontroller mounting bracket are supplied in thermal insulation pack 2 the strain relief fitting can be found in thermal insulation pack 3 A 90 41 B3 9 x 9 5 B4 8 x 9 5 2 3 4 1 Fig 20 A Strain relief Mo...

Page 24: ...ion pack 3 2 1 3 A 4 B Fig 21 B Cover included with the thermal insulation install to pro tect the measuring probes Please note Damaged capillary tubes A result in incorrect measuring probe functions...

Page 25: ...and 2 10x 1 Fig 22 Cable trunking Required materials Parts from thermal insulation pack 2 Cable trunking retainer Mounting bracket fascia Parts from thermal insulation pack 3 Cable trunking lower sec...

Page 26: ...ing additional thermal insulation Front thermal insulation and front panels Required materials Parts from thermal insulation pack 2 Front panel bottom Thermal insulation mat front Thermal insulation m...

Page 27: ...l insulation pack 1 Thermal insulation mat Parts from thermal insulation pack 2 Spring hooks Screws Parts from thermal insulation pack 3 Thermal insulation mat back left Thermal insulation mat back ri...

Page 28: ...rmal insulation mats a back panel retrofit kit can be ordered accessory Covers Required materials Parts from thermal insulation pack 2 Cover panel top back Cover panel top front Parts from thermal ins...

Page 29: ...29 4x 8x 2 1 Fig 26 Type plate 1 A B Fig 27 A Type plate B Vitoplex 200 logo Fitting additional thermal insulation cont 5457380...

Page 30: ...98 mm 2 Create a test port 3 Seal in and thermally insulate the flue pipe all con nections joints must be gas tight 4 When operating with gas remove the dummy plug in order to allow condensate generat...

Page 31: ...through excessively high temperatures 3 Close the boiler door Tighten the screws cross wise torque 25 Nm Danger Leaks can result in a risk of poisoning through escaping gas Check gaskets carefully Pre...

Page 32: ...n Limited Hortonwood 30 Telford Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 4...

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