Viessmann VITOPLEX 100 Service Instructions Manual Download Page 1

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Service instructions

for contractors

VIESMANN

Vitoplex 100
Type PV1

, 150 to 620 kW

Oil/gas boiler

For applicability, see the last page

VITOPLEX 100

5692 701 GB

3/2013

Please keep safe.

Summary of Contents for VITOPLEX 100

Page 1: ...Service instructions for contractors VIESMANN Vitoplex 100 Type PV1 150 to 620 kW Oil gas boiler For applicability see the last page VITOPLEX 100 5692 701 GB 3 2013 Please keep safe...

Page 2: ...ccidents Statutory regulations regarding envi ronmental protection Codes of practice of the relevant trade associations All current safety regulations as defined by DIN EN DVGW TRGI TRF VDE and all lo...

Page 3: ...can create neg ative pressure If the boiler is operated at the same time this can lead to reverse flow of the flue gas Danger The simultaneous operation of the boiler and appliances that extract air t...

Page 4: ...the system can compromise its function Installing non author ised components and making non approved modifications or conversions can compromise safety and may invalidate our warranty For replacements...

Page 5: ...pection and maintenance 7 Further details regarding the individual steps 9 Parts lists 19 Water quality Water quality requirements 22 Using antifreeze in boilers 25 Commissioning service reports 27 Sp...

Page 6: ...pose other than the heating up of heating water shall be deemed inappropriate Intended use presupposes that a fixed installation in conjunction with permissi ble components designed for this pur pose...

Page 7: ...he boiler door and cleaning cover 13 10 Checking connections and sensor well for leaks on the heating water side 11 Checking the function of the safety equipment 13 12 Checking the expansion vessel an...

Page 8: ...ps Page 21 Checking the Vitoair draught stabiliser if installed 17 22 Adjusting the burner 17 23 Instructing the system user 18 24 Operating and service documents 18 Commissioning inspection maintenan...

Page 9: ...qual ity 05 Check the system pressure 06 Check the oil level or the gas supply pressure 07 Open the flue gas damper if instal led 08 Check that the cleaning aperture on the flue outlet is closed 09 O...

Page 10: ...ng water side whilst the boiler is under pressure can cause personal injury First depressurise the boiler Only drain the boiler with a suc tion pump when the air vent valve is open Shutting down the s...

Page 11: ...ue pipe C B A 1 Remove turbulators A without applying force 2 Clean flues B and combustion chamber C with the brush Remove combustion residues with a vacuum cleaner Commissioning inspection maintenanc...

Page 12: ...ead to dam age to the thermal insulation on the boiler door Before insertion the turbulators must be slightly bent see steps 10 15 B A 1 Push turbulators A approx of their length into hot gas pipes B...

Page 13: ...4x A Tighten screws A crosswise torque 25 Nm Danger Leaks can result in a risk of poi soning through escaping gas Check gaskets carefully Checking the function of the safety equipment Check safety va...

Page 14: ...e high limit safety cut out For a high limit safety cut out setting of 100 C 0 2 bar 0 02 MPa 110 C 0 7 bar 0 07 MPa 2 If the pre charge pressure of the expansion vessel is lower than the static syste...

Page 15: ...rolled pressure maintaining systems that are sealed against corrosion and protected against oxygen ingress into the heating water are used Pump controlled pressure main taining systems with atmospheri...

Page 16: ...tal water volume Total hardness pH value Date Feedwater Boiler wa ter m3 m3 m3 dH dH The total hardness of the feed and top up water must not exceed 0 11 dH total value of alkaline earths 0 02 mol m3...

Page 17: ...ng the Vitoair draught stabiliser if installed Release the latch on the control disc The control disc must swing freely during burner operation Adjusting the burner Burner service instructions or sepa...

Page 18: ...nstalling a motorised flue gas damper and setting the mini mum boiler runtime to 10 minutes This extends the service life and reduces the running costs Instructing the system user The installer should...

Page 19: ...203 Side panel back left 204 Side panel front left and back right 205 Top panel right 206 Top panel left 207 Thermal insulation jacket 208 Thermal insulation mat back 209 Vitoplex 100 logo 210 Control...

Page 20: ...20 011 021 019 013 009 001 008 007 005 002 006 004 010 206 205 022 020 008 200 210 B 211 Parts lists cont 5692 701 GB...

Page 21: ...202 016 017 201 018 203 204 208 015 015 204 014 A 212 207 C C 26 30 40 45 Number kW 150 200 250 310 400 500 620 26 22 20 Rated heating output Information on position 014 209 Parts lists cont 5692 701...

Page 22: ...o 200 2 0 11 2 200 to 600 1 5 8 4 600 0 02 0 11 The standard values assume the follow ing The total volume of fill and top up water will not exceed three times the water content of the heating system...

Page 23: ...observe the follow ing during commissioning Commission the system step by step starting with the lowest boiler output and a high heating water flow rate This prevents a localised concentra tion of li...

Page 24: ...g atmospheric pressure The pre charge pressure of the expansion vessel should be checked at least during the annual service For pressure maintaining systems see page 15 The use of permeable components...

Page 25: ...en valves other types of valves gaskets etc If the system is filled with antifreeze it must be marked accordingly If a boiler system is changed to oper ate without antifreeze flush the sys tem in orde...

Page 26: ...initial filling and commissioning but after 14 days at the latest clean the integral dirt trap so the heat trans fer medium can flow freely Following any losses through leaks or drawing off top up th...

Page 27: ...vice Service date by Service Service Service date by Service Service Service date by Service Service Service date by Service Service Service date by Commissioning service reports Commissioning service...

Page 28: ...l load 60 C 155 Product ID CE 0085BP0365 Efficiency at 100 of the rated heat ing output 80 65 C 90 8 91 0 90 9 91 0 90 9 91 0 91 1 30 of the rated heat ing output 80 65 C 94 5 94 9 94 7 95 0 94 7 95 0...

Page 29: ...0 3 3 EN 50090 2 2 EN 62233 EN 55014 1 TRD 702 EN 55014 2 In accordance with the following Directives this product is designated with _ 0085 92 42 EEC 2006 95 EC 2004 108 EC 2009 142 EC This product m...

Page 30: ...water 16 Flue outlet cleaning 11 Flue pipe cleaning 11 H Heating surface cleaning 11 I Instructing the system user 18 M Mixer checking for ease of operation and tightness 17 O Operating and service d...

Page 31: ...31 5692 701 GB...

Page 32: ...essmann Limited Hortonwood 30 Telford Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0...

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