Victory Motorcycles 2010 Victory Cross Country Rider'S Manual Download Page 307

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303

NA
V MP3

NAV MP3

Navigation MP3 Introduction

Please read this manual and the GARMIN

ZUMO 660 NAV MP3 information pro-

vided with your player to become familiar

with all unit features and operation.

The audio integration kit must be installed

to enable outputs from the NAV MP3 (such

as navigation instructions or user-loaded

MP3 media files) to play through the head-

sets or speakers. The unit is fully functional

without the kit installed, but there will be no

interface with the vehicle’s audio system.

9922671.book Page 303 Tuesday, June 16, 2009 12:06 PM

Summary of Contents for 2010 Victory Cross Country

Page 1: ...2010 2010 Rider s Manual Rider s Manual Victory Cross Roads Victory Cross RoadsTM Victory Cross Country Victory Cross CountryTM...

Page 2: ...For your nearest VICTORY dealer call 1 800 POLARIS or visit www polarisindustries com Polaris Sales Inc 2100 Hwy 55 Medina MN 55340 Phone 1 888 704 5290 Part No 9922671 Rev 01 Printed in USA...

Page 3: ...Proposition 65 Warning This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm inside cover fm Page 202 Monday May 11 20...

Page 4: ...The text is printed on 100 recycled with 40 post consumer waste PCW inside back cover Vision fm Page 202 Monday May 11 2009 1 31 PM...

Page 5: ...1 2010 RIDER S MANUAL Victory Cross Roads Victory Cross Country P N 9922671 E2009 Polaris Sales Inc All Rights Reserved Printed in U S A 9922671 book Page 1 Tuesday June 16 2009 12 06 PM...

Page 6: ...racies Polaris Industries reserves the right to make changes at any time without notice and without incurring obligation to make the same or similar changes to motorcycles previously built Any reprint...

Page 7: ...re trademarks of Polaris Industries Inc DUNLOP is a registered trademark of Dunlop Tire Corporation LOCTITE is a registered trademark of Henkel Corporation XM Ready is a registered trademark of XM Sat...

Page 8: ...read the rider s manual before riding Carefully read and understand the information found in the Safety section Understand and follow the procedures outlined in the Maintenance section to keep your VI...

Page 9: ...g Safety Defects 35 Component Identification 36 Instruments Features Controls 42 Pre Ride Inspections 81 Operation 103 Maintenance 128 Cleaning and Storage 220 Warranty 238 Specifications 249 02 Table...

Page 10: ...of Contents Audio System 256 System Overview 256 System Operation 262 CB Radio Intercom ICOM 279 AUX iPod 290 XM Radio 295 NAV MP3 303 Index 306 02 Table of Contents fm Page 6 Tuesday June 16 2009 12...

Page 11: ...ngs before reading the manual The safety alert symbol indicates a potential for personal injury WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious in...

Page 12: ...afety information specific to the VICTORY motorcycle as well as information about general motorcycle safety Anyone who rides the motorcycle operators and passengers must follow these safety precaution...

Page 13: ...le Safety Foundation rider education courses in your area call 1 800 446 9227 or visit their home page at http msf usa org Read and understand all information in this rider s manual It contains safety...

Page 14: ...he GAWR Riding off road riding with more than one passenger or carrying weight exceeding the maximum weight rating can make handling difficult which could cause loss of control During the first 500 mi...

Page 15: ...nd all of its controls practice riding where there is little or no traffic Practice riding at a moderate speed on various road sur faces and in different weather conditions Know your skills and limits...

Page 16: ...ness and judgment If your motorcycle operates abnormally correct the problem immediately See the VIC TORY Service Manual or an authorized VICTORY dealer Ride defensively as if you are invisible to oth...

Page 17: ...from injury in a colli sion Do not move or operate the motorcycle with the steering locked if equipped as the severely restricted steering could result in loss of control Obey the speed limit and adju...

Page 18: ...rfaces manhole covers metal grating railway crossings or other slippery surfaces The weather is windy rainy or otherwise causing slippery or rapidly changing conditions Traffic is heavy congested not...

Page 19: ...40 of the motorcycle s stopping power at most Use the front and rear brakes together To avoid skidding apply the brakes gradually when the road is wet or rough or contains loose or other slippery sub...

Page 20: ...ntrol Ground clearance is reduced when the motorcycle leans Do not allow components to con tact the road surface when leaning the motorcycle in a curve as this could cause loss of control Retract the...

Page 21: ...stem or place combustible materials near these hot areas Do not park near a flammable source such as a kerosene heater or an open flame where hot components could ignite combustible mate rials Park th...

Page 22: ...ht rating GVWR for your motorcycle Direct the passenger to hold onto you or to the passenger hand grips with both hands and to keep both feet on the passenger footrests Do not carry a passenger who ca...

Page 23: ...s any safety information unfamiliar to your passenger A passenger who is unaware of safe riding pro cedures may distract you or make movements that make the motorcycle hard to handle Adjust your ridin...

Page 24: ...anging the cen ter of gravity can cause loss of stability and handling and could cause loss of control Distribute weight evenly on both sides of the motorcycle Maintain even weight distribu tion by ch...

Page 25: ...ntrol Such items can also block air flow to the engine and cause overheat ing that can damage the engine Do not exceed the maximum cargo weight limit of any accessory see accessory instruc tions and l...

Page 26: ...njuries are the leading cause of fatalities in accidents involving motorcycles Statistics prove that an approved helmet is the most effective protection in preventing or reducing head injuries Wear ey...

Page 27: ...educe injury from abra sions lacerations or burns should the motorcycle fall Wear boots with low heels as high heels can catch on pedals or footrests The combination of boots and pants should com plet...

Page 28: ...ries Do not install accessories that impair the stability handling or operation of the motorcycle Before installing an accessory be sure that it does not Reduce ground clearance when the motorcycle is...

Page 29: ...ystem See page 208 Use only genuine VICTORY accessories designed for your model Modifications Modifying the motorcycle by removing any equipment or by adding equipment not approved by VICTORY may void...

Page 30: ...gs combined with the lifting or buffeting effects of wind can make the motorcycle unstable and cause loss of control Distribute weight evenly in each of the saddlebags Do not exceed the individual wei...

Page 31: ...ck or trailer If the motorcycle leans to one side gasoline may leak from the fuel tank and result in a fire hazard or damage to the fin ish Do not restrain the motorcycle using the handlebars Place ti...

Page 32: ...rtain conditions Always exercise extreme caution whenever handling gasoline Always turn off the engine before refueling Always refuel outdoors or in a well ventilated area Open the fuel cap slowly Do...

Page 33: ...f gasoline vapor or get gasoline in your eyes see a physician immediately If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Exhaust gases cont...

Page 34: ...ned in the VICTORY service manual or see your authorized VICTORY dealer for service Before each ride perform the Pre Ride Inspections See page 81 Perform all periodic maintenance at the recommended in...

Page 35: ...legally required equipment is properly installed and in good condition including the license plate Fasteners must meet original specifications for quality finish and type to ensure safety Use only gen...

Page 36: ...he maximum weight you may add to your motorcycle without exceeding the GVWR This capacity is determined by calculating the difference between your motorcycle s GVWR and wet weight Refer to the specifi...

Page 37: ...to ensure you do not exceed the maximum load capacity include the following operator body weight passenger body weight weight of all riders apparel and items in or on apparel weight of any accessories...

Page 38: ...I 3 Noise Emission Control Information NECI 4 Operator Fuel Warning 5 Cargo Information in saddlebags 6 Shock Air Pressure label 7 Saddlebag Warning 8 Highway Bar Warning GVWR Information VIN Number T...

Page 39: ...finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign How ever NHTSA cannot become involved in individual problems between you your dealer or Polaris Indu...

Page 40: ...Y key blank is required If you lose both original keys you will need the following Key number recorded on page 37 A new key blank from a VICTORY dealer Proof of ownership A locksmith or VICTORY dealer...

Page 41: ...fication Number Record Record important identification numbers below Vehicle Identification Number VIN see page 34 Engine Identification Number see page 36 Ignition Key Number see page 36 9922671 book...

Page 42: ...l Cooler 4 Battery 5 Gear Shift Pedal 6 Operator Footrest 7 Sidestand 8 Oil Drain Plug 9 Oil Filter 10 Passenger Footpeg 11 Rear Brake Caliper 12 Evaporative Emissions Canister 13 Diagnostic Connector...

Page 43: ...ck 5 Rear Brake Fluid Reservoir 6 Rear Brake Pedal 7 Air Filter 8 Headlamp 9 Mirror 10 Fuel Tank 11 Access Cover 12 Fuse Box under cover 13 Accessory Fuse under cover 14 Rear Shock Air Fitting under c...

Page 44: ...2 Clutch Lever 3 Fuel Filler Cap 4 Operator Seat 5 Passenger Seat 6 Saddlebag Latch 7 Turn Signals 8 Tail Lamps 9 Front Brake Lever 10 Front Brake Fluid Reservoir 11 Radio Fuse inside fairing 1 2 4 5...

Page 45: ...Function Display 7 Tachometer 8 Volt Meter 9 Left Handlebar Switches 10 Audio Control Switches 11 12 Volt Accessory Outlet 12 Radio Display 13 Heated Grip Switch if equipped 14 Cruise Control Switches...

Page 46: ...tem and all electrical switches and buttons Before starting the engine read the instructions for starting the engine See page 108 OFF In the OFF position all electrical circuits are inactive and the i...

Page 47: ...RUN position to start the engine or activate the turn signals and other electrical features PARK In the PARK position the taillight indicator lights and license plate light illuminate The radio can b...

Page 48: ...isplay Use the mode button to toggle through the modes of the multi function display See page 66 Tip Press and hold the mode button to reset the trip odometer or trip hours meter Modes Available Odome...

Page 49: ...The trip odometers Trip 1 and Trip 2 display total distance traveled since being reset To reset a trip odometer toggle to the trip odometer then press and hold the mode button until the trip odometer...

Page 50: ...ng tap the mode button to advance to the desired setting 4 Press and hold the mode button until the next segment flashes Release the button 5 Repeat steps 3 4 twice to set the 10 minute and 1 minute s...

Page 51: ...ter resets to zero Diagnostic Functionality Certain conditions will cause an error message to display in the screen If this occurs please see your VICTORY dealer Message Location Indicates ERROR Fuel...

Page 52: ...a short circuit in the signal system the lamp flashes at more than twice the normal rate Low Oil Pressure This lamp illuminates when the ignition switch is in the ON position and the engine is off in...

Page 53: ...tarily when the ignition switch is in the ON position and the engine is off This indicates proper function If this message flashes in the display while the engine is running contact an authorized VICT...

Page 54: ...Country The instrument cluster includes the speedometer tachometer fuel gauge volt meter indica tor lamps and multi function display Speedometer Tachometer Fuel Gauge Volt Meter Indicator Lamps Multi...

Page 55: ...e engine damage or failure which could result in serious injury or death Do not allow engine speed to exceed the red line Fuel Gauge The fuel gauge displays fuel level The key must be in the ON or PAR...

Page 56: ...Features Controls Instrument Cluster Cross Country Indicator Lamps Left Turn Low Fuel Cruise Control Oil Pressure High Beam Check Engine Right Turn Neutral Battery Warning 9922671 book Page 52 Tuesda...

Page 57: ...the ignition switch is in the ON position and the engine is off This indicates proper function If this lamp illuminates while the engine is running contact an authorized VICTORY dealer promptly for di...

Page 58: ...normal rate Low Oil Pressure This lamp illuminates when the ignition switch is in the ON position and the engine is off indicating that the indicator circuit is functioning properly This lamp also ill...

Page 59: ...ely one gallon 3 8 liters of fuel remains in the fuel tank Low Battery Warning This lamp illuminates when battery voltage is low Make sure the charging system is operating properly See page 217 Cruise...

Page 60: ...Modes Clock Gear Position Ambient Temperature Trip Computer Modes Tip Press and hold the mode button to reset the trip odometer average fuel economy average speed or trip hours meter Odometer Fuel Ra...

Page 61: ...engine If the CHECK ENGINE indicator lamp illuminates retrieve the error codes from the display 1 If the error codes are not displayed use the mode button to toggle until Err displays in the clock ar...

Page 62: ...rd or metric units of measurement Tip To exit the set up mode at any time wait 10 seconds The display automatically exits and returns to the odometer display Standard Display Metric Display Distance M...

Page 63: ...hold the mode button while turning the key to the ON or PARK position 3 When the display flashes the distance setting tap the mode button to advance to the desired setting 4 Press and hold the mode bu...

Page 64: ...nter the CLOCK SET mode 2 Press and hold the mode button until the hour segment flashes Release the button 3 With the segment flashing tap the mode button to advance to the desired setting 4 Press and...

Page 65: ...ON position Use the mode button to toggle to the trip odometer To reset the trip odometer toggle to the trip odometer then press and hold the mode button until the trip odometer resets Gear Position T...

Page 66: ...62 Controls Instruments Features Controls Console Switches Cross Country Hand Grip Heater Switch Optional Accessory Switch 9922671 book Page 62 Tuesday June 16 2009 12 06 PM...

Page 67: ...oss Country Hand Grip Heater Switch Press the top high heat or bottom low heat of the rocker switch to turn the hand grip heaters on Move the switch to the center position to turn the heat ers off Hig...

Page 68: ...activates and cancels the emergency flashers When the emergency flashers are active all of the turn signals flash Press the top of the switch to activate the emergency flashers Press the bottom of th...

Page 69: ...ton Turn Signal Switch Move the switch to the left to activate the left turn signals Move the switch to the right to activate the right turn signals A signal will deacti vate automatically when speed...

Page 70: ...the front side of the left handlebar switch Use the mode button to toggle through the modes of the multi function display See page 56 Use the mode button to set the display units to either standard o...

Page 71: ...m operating when the transmission is in gear and the clutch is engaged lever released Read the engine starting procedures beginning on page 108 before start ing the engine WARNING Never start the engi...

Page 72: ...ey off after the engine stops Press the bottom of the switch RUN to complete the circuits and allow the engine to start and run Press the top of the switch STOP to interrupt the circuits and stop the...

Page 73: ...the transmission is in neutral or the clutch is disengaged The reverse lever if equipped must also be disengaged Tip If the reverse system fuse has blown the starter switch will not function even if t...

Page 74: ...lebar Disen gage the clutch before shifting gears For smooth clutch operation pull the lever quickly and release it gradu ally To disengage the clutch pull the lever toward the handlebar To engage the...

Page 75: ...arward to increase engine speed and power Rotate the top of the grip forward to decrease engine speed and power Tilt Sensor A tilt sensor stops the engine if the motorcycle tips beyond 45 degrees to o...

Page 76: ...ront brake lever and the rear brake pedal together Front Brake Lever The front brake lever is located on the right handlebar This lever controls only the front brakes The front brakes should be applie...

Page 77: ...old the lever away from the hand grip 2 To increase reach distance rotate the adjuster to align a lower number with the arrow on the lever 3 To decrease reach distance rotate the adjuster to align a h...

Page 78: ...cated on the right side of the motorcycle Press downward on the rear brake pedal to apply the rear brake The rear brake pedal activates the rear brake caliper fully See page 76 for pedal adjustment op...

Page 79: ...side of the motorcycle Press downward on the gear shift pedal to shift to a lower gear Lift up on the gear shift pedal to shift to a higher gear See page 76 for pedal adjustment options See pages 110...

Page 80: ...ward or rearward in its track until the threaded hole of the control aligns with the desired hole in the footrest support 3 Reinstall the screw Torque 96 in lbs 11 Nm 4 After adjusting the shift pedal...

Page 81: ...lly before operating the motorcycle To park the motorcycle swing the end of the sidestand down ward and away from the motorcycle until it is fully extended Lean the motorcycle to the left until the si...

Page 82: ...g To lock a door place the key in the lock and turn it counter clockwise To unlock a door turn the key clock wise After unlocking a door press the door lock to release the latch and open the door Refe...

Page 83: ...e fuel cap before riding An open fuel cap could contact the handlebars To open the fuel cap lift the lock cover Place the key in the lock and turn it clockwise To secure the fuel cap push the cap down...

Page 84: ...the tool kit include 1 4 mm Ball Drive Allen Wrench 2 5 mm Ball Drive Allen Wrench 3 6 mm Ball Drive Allen Wrench 4 4 mm 6 mm Open End Wrench 5 8 mm 10 mm Open End Wrench 6 Combination Phillips Slot S...

Page 85: ...ore each ride When inspection reveals the need for adjustment replacement or repair perform the service promptly You must be familiar with all instruments and controls to perform the pre ride inspecti...

Page 86: ...high beam indicator comes on and that lamp brightness increases Taillight Brakelight Verify that the taillight and license plate light illuminate Verify that the taillight lamps increase in brightnes...

Page 87: ...sounds loudly Neutral Indicator Place the transmission in neutral Verify that the neutral indicator lamp illumi nates and that the letter N displays in the gear position display Low Oil Pressure Indic...

Page 88: ...ge or information bar 88 Tires Inspect condition pressure and tread depth 89 Brake Operation Inspect pedal and lever movement 90 92 Brake Fluid Levels Check front and rear brake fluid levels 91 93 Bra...

Page 89: ...ring Check for smooth operation 98 Rear Suspension Check shock movement and air pressure verify ground clearance 99 Drive Belt Check for wear damage proper deflection 100 Sidestand Verify smooth opera...

Page 90: ...at normal operating temperature when checking the oil level 1 Place the transmission in neutral 2 Start the engine and allow it to idle for several min utes 3 Stop the engine and wait 3 5 minutes bef...

Page 91: ...s needed to bring the level into the safe operating range between the FULL and ADD marks on the dipstick WARNING Operating the engine with too much or too little oil can cause serious engine damage or...

Page 92: ...e ignition switch to the ON or PARK position View the fuel level in the fuel gauge Cross Country or use the MODE button to toggle to the fuel display in the information bar Cross Roads 3 Refuel as nee...

Page 93: ...ased on the total weight of your intended load See page 189 Tire Condition Inspect the tire sidewalls road contact surface and tread base If inspection reveals cuts punctures cracks or other wear or d...

Page 94: ...is firm It should con tinue to feel firm without loss of pres sure until the lever is released 2 Release the lever It should return to its rest position quickly when released 3 If the front brake lev...

Page 95: ...ition the handlebars so that the fluid reservoir is level 2 View the fluid level through the sight glass The fluid should be clear Replace cloudy or contaminated fluid 3 The fluid level should be at o...

Page 96: ...o feel firm without loss of pres sure until the pedal is released 2 Release the pedal It should return to its rest position quickly when released 3 If the rear brake pedal fails to perform as stated o...

Page 97: ...1 Position the motorcycle on level ground in the fully upright position 2 View the brake fluid through the reservoir 3 The fluid should be clear Replace cloudy or con taminated fluid 4 The fluid leve...

Page 98: ...fer to the service manual or contact your dealer for fastener torque values WARNING Brake fluid leaks or low brake fluid levels could cause brake system failure which could result in serious injury or...

Page 99: ...ealer for brake pad replacement Replace brake pads when friction material thickness reaches 1 0 mm When checking brake pad friction material thickness check each brake caliper for damp ness or stains...

Page 100: ...uld return to the rest position quickly when released Throttle Freeplay Throttle freeplay is the amount of throttle control grip movement from the rest position to the point of cable resistance Measur...

Page 101: ...play gap is the amount of lever movement from the rest position to the point of cable resistance Clutch lever freeplay should be 0 5 1 5 mm Measure the gap between the clutch lever and the lever housi...

Page 102: ...peration See page 167 Steering 1 On level ground straddle the motorcycle and bring it to the fully upright position Turn the handlebars from stop to stop The action should be smooth but not loose 2 Ma...

Page 103: ...pressure adjustment information see page 160 or refer to the suspension air pres sure label located in the left saddlebag near the air fitting WARNING Inadequate ground clearance could result in comp...

Page 104: ...Do not measure belt tension when the belt or drive system is wet or when it is hot such as immediately after riding 2 Check the drive belt teeth for stones or other debris 3 Inspect drive belt conditi...

Page 105: ...sidestand tightly in place when the sidestand is in the stored position Adjust or replace a loose spring 3 Inspect the sidestand pivot bolt for looseness or wear Tighten or replace a loose or worn bo...

Page 106: ...oose fasteners to the proper torque Tip Refer to the specifications section of this manual or the service manual for fastener torque values or see your VICTORY dealer 2 Always replace stripped damaged...

Page 107: ...e an experienced motorcycle operator or passenger read all of the safety information in this manual before operating the motorcycle See page 7 Important areas covered by the operation section include...

Page 108: ...stand and follow all break in procedures to ensure the long term performance and durability of your engine NOTICE Failure to properly follow the engine break in procedures outlined in this manual can...

Page 109: ...t operate for extended periods above 3 4 throttle At 500 At 800 Perform the break in maintenance outlined in the maintenance section of this manual Break in maintenance should be performed by an autho...

Page 110: ...or death Do not allow gasoline to contact hot components 1 Insert the fuel nozzle into the fuel tank filler neck 2 Fill the fuel tank to a level just below the bottom of the fuel filler insert WARNING...

Page 111: ...to the ON position 3 Move the engine stop run switch from the STOP position to the RUN position 4 Allow the fuel pump to run until it stops about 3 seconds 5 Move the engine stop run switch to the ST...

Page 112: ...gine See page 107 1 Perform the Pre Ride Inspections See page 81 Properly secure any cargo 2 Straddle the motorcycle and bring it to the fully upright position 3 Retract the sidestand 4 Insert the key...

Page 113: ...ow oil pressure indicator does not go out after the engine starts stop the engine immediately Refer to either the check engine indicator information on page 53 or the low oil pressure indicator inform...

Page 114: ...the clutch before shifting gears This motorcycle is equipped with a six speed transmission The sixth gear is overdrive Neutral is located between first and second gear Tip The transmission is in neutr...

Page 115: ...d 5 Release the brake lever 6 Simultaneously release the clutch lever while opening the throttle rolling the throttle control grip rearward in one smooth motion As the clutch begins to engage the moto...

Page 116: ...hift pedal downward until you feel it stop at the next gear Simultaneously release the clutch lever while opening the throttle WARNING Downshifting improperly could cause transmission damage loss of t...

Page 117: ...Recommended Speed Gear Change Recommended Speed 1 to 2 18 MPH 29 km h O D to 5 50 MPH 80 km h 2 to 3 30 MPH 48 km h 5 to 4 35 MPH 56 km h 3 to 4 40 MPH 64 km h 4 to 3 25 MPH 40 km h 4 to 5 50 MPH 80...

Page 118: ...for upshifting shift up one gear WARNING Accelerating abruptly could cause your body to shift rearward suddenly which could result in loss of control Accelerating abruptly could also cause loss of co...

Page 119: ...es evenly and gradually 2 As the motorcycle slows disengage the clutch or downshift each time vehicle speed reaches a downshift point WARNING Braking improperly could result in loss of control which c...

Page 120: ...feature before using WARNING Improper operation of cruise control could cause loss of control and result in serious injury or death Follow all cruise operation procedures carefully Never use cruise c...

Page 121: ...y slightly in hilly terrain Cruise control will not resume a pre set speed if the resulting acceleration or deceleration rate is too high or too low For example resuming a set speed from 40 MPH 64 km...

Page 122: ...n the ON or OFF switch is pressed 2 Wait at least 3 seconds A red dot power indicator at the center of the switch will illuminate to indicate when cruise control can be engaged 3 Accelerate to the des...

Page 123: ...onds of disengag ing the cruise control may not engage even if the cruise con trol indicator illuminates This is a safety feature that prevents cruise control from engaging if a button is stuck To con...

Page 124: ...peed in approximately 1 MPH 1 2 km h increments Press and hold the ACC button to accelerate to a new SET speed resets when button is released Tip If you use the throttle to accelerate and then release...

Page 125: ...celerate to a new SET speed resets when button is released or to the minimum cruise speed of 25 MPH 40 km h Cancel Cruise Control To temporarily cancel the cruise control and allow use of the resume f...

Page 126: ...r death Always stop the engine after the motorcycle is fully stopped and the transmission is in neutral If the engine stops unexpectedly while the motorcycle is moving guide the motorcycle to a safe l...

Page 127: ...eft and lean the motorcycle to the left until the sidestand firmly supports the motorcycle 5 Remove the ignition key Parking on a Slope If parking on a slope is unavoidable position the front of the m...

Page 128: ...nking into the parking surface Asphalt becomes soft in hot weather A sidestand can sink into soft asphalt and the motorcy cle may fall When parking on asphalt in hot weather use a sidestand footrest C...

Page 129: ...motorcycle always retract the sidestand fully always make sure the motorcycle is com pletely stopped NEVER Operate in Reverse when not properly seated when in an area where obstacles or bystanders ar...

Page 130: ...er operating area 2 Make sure the motorcycle is stationary 3 Dismount any passenger 4 Straddle the motorcycle and bring it to the fully upright position Sit in a normal riding position with legs astri...

Page 131: ...hile balancing the motorcycle with your legs and feet press and hold the starter switch to begin moving in reverse Release the switch to stop moving 11 When completely stopped move the reverse lever d...

Page 132: ...nents can cause engine or electrical system failure In either event damage or serious injury could result If you do not have the time tools and expertise necessary to complete a procedure properly ple...

Page 133: ...likely to contact hot components Wear eye and face protection when using pressurized air Never start the engine or let it run in an enclosed area Engine exhaust fumes are poisonous and can cause loss...

Page 134: ...m the recommended periodic maintenance at the intervals specified in the periodic maintenance table beginning on page 133 Road Tests Before returning the motorcycle to regular use after performing ser...

Page 135: ...of the engine Your dealer will change engine oil inspect all fluids and serviceable components ensure that all fasteners are tightened and make other adjustments as needed Major Maintenance For major...

Page 136: ...and maintenance information in the Maintenance Log beginning on page 138 Perform maintenance at the intervals specified in the periodic maintenance table beginning on page 133 Perform the procedures m...

Page 137: ...0 72000 47500 76000 50000 80000 Air Filter 145 I I I I R I I I R I I I R I I I R I I I R Battery 192 I I I I I I I I I I I Brake Fluid 182 I I I I I I I I I I I I R I I I I I I I I Brake Pads 95 I I I...

Page 138: ...er Mechanical 176 177 I I L I L I L I L I L Control Cables 174 178 I I L I L I L I L I L Crankcase Vent 170 I I I I I I I I I I I Drive Belt 150 I I I I I I I I I I I I R I I I I I I I I Drive Belt Ad...

Page 139: ...m if equipped 169 I I I I I I I I I I I Exhaust System 210 I I I I I I I I I I I I I I I I I I I I I Fasteners 198 I I I I I I I I I I I Front Brake Lever 179 L L I L I L I L I L I L I L I L I L I L I...

Page 140: ...I L I L Headlamp 201 I I I I I I Ignition Switch Locks 197 L L L L L L L L L L Radio Radio Software 256 Update annually Please see your dealer Rear Wheel Align 158 I I I I I I I I I I I Rear Shock 16...

Page 141: ...L I L I L I L Sidestand Pad 101 I I I I I I I I I I I I I I I I I I I I I Spark Plugs 190 I I I I I I R I I I I Steering Head Bearings 168 I I I I I I L I I I I I L I I I I I L I I Swingarm 165 I I I...

Page 142: ...138 Maintenance Maintenance Maintenance Log Maintenance Performed Miles Km Notes Performed by 9922671 book Page 138 Tuesday June 16 2009 12 06 PM...

Page 143: ...139 Maintenance Maintenance Maintenance Log Maintenance Performed Miles Km Notes Performed by 9922671 book Page 139 Tuesday June 16 2009 12 06 PM...

Page 144: ...140 Maintenance Maintenance Maintenance Log Maintenance Performed Miles Km Notes Performed by 9922671 book Page 140 Tuesday June 16 2009 12 06 PM...

Page 145: ...141 Maintenance Maintenance Maintenance Log Maintenance Performed Miles Km Notes Performed by 9922671 book Page 141 Tuesday June 16 2009 12 06 PM...

Page 146: ...oil CAUTION Hot engine and exhaust components can cause burns to skin and can ignite a fire if exposed to flammable materials Always park the motorcycle clear of flammable materials and where people a...

Page 147: ...e new oil filter gasket is properly seated in the new oil filter Apply a thin film of clean engine oil to the gasket Screw the new filter on until the gasket contacts the sealing surface Tighten the f...

Page 148: ...il pressure indicator is illuminated can damage the engine 11 Stop the engine Check for leaks around the drain plug and oil filter 12 Check the oil level and adjust if needed 13 Recycle the used oil a...

Page 149: ...ner screws 3 Loosen the two air filter mounting screws only until the filter can be removed Do not remove the screws from the filter 4 Remove the filter by pulling upward and rearward 5 Clean the filt...

Page 150: ...an shop towel around the fuel line fitting at the fuel rail Disconnect it from the fuel rail by squeezing both release buttons simultaneously Gently slide the fitting from the fuel rail NOTICE Fuel ca...

Page 151: ...it Fuel pump fitting damage can occur 8 Lift the rear of the fuel tank as high as clearance at the front of the tank will allow to ensure adequate clearance for the fuel line fitting under the tank 9...

Page 152: ...ed The fitting must point toward the rear of the bike when installing the tank If the tank does not align with the rear frame mounts do not force it into position Verify the orientation of this fittin...

Page 153: ...the vent and drain hoses then connect the fuel line Listen for a click to ensure the line is secured properly 14 Prime the fuel pump See page 107 15 Check for leaks 16 Reinstall the access cover side...

Page 154: ...uthorized VICTORY dealer DO NOT attempt to check belt tension if the belt has been exposed to rain or washing within a 24 hour period or if the belt is hot from riding Allow the belt to cool down to a...

Page 155: ...cracks Replace belt Missing teeth Replace belt Chipping not serious OK to run but monitor condition Fuzzy edge cord OK to run but monitor condition Hook wear Replace belt Stone damage Replace belt if...

Page 156: ...on Meter 507C or an equivalent Drive Belt Deflection Using PV 43532 Tension Gauge Drive Belt Sonic Tension Using Sonic Tension Meter Deflection Cross Roads Cross Country 32 mm 0 5 mm 32 mm 0 5 mm Requ...

Page 157: ...per adjustment will result Checking drive belt tension involves using the belt tension gauge P N PV 43532 You can also use a Sonic Tension Meter if available Before beginning this procedure Make sure...

Page 158: ...the rear wheel in a forward direction until the valve stem is at the bottom This is your reference point for determining the tight spot to make your adjustment if necessary 4 Position the small O ring...

Page 159: ...ge perpendicular to the belt surface and parallel with its length push the plunger upward until the small O ring touches the tension gauge body 9 Be sure the tension gauge is seated squarely against t...

Page 160: ...ith the tire s valve stem at the rear most position top and front most positions 90 degrees rotation each time recording each measurement 12 If the tightest measurement is not within the recommended r...

Page 161: ...qual amount to tighten the belt reduce deflection or an equal amount counter clockwise to loosen the belt increase deflection Tool 13 mm deep socket 4 Tighten the rear axle nut Torque 65 ft lbs 88 Nm...

Page 162: ...oper wheel alignment Axle plate mark to ref erence mark alignment must be the same on both sides 2 If the marks are not aligned perform all steps of the Belt Tension Adjustment procedure See page 157...

Page 163: ...is environments 1 Mix a few drops of mild dish soap with a cup of warm water 2 Use a soft nylon brush to clean the belt and sprocket teeth with the soapy water Clean well in corner areas where road de...

Page 164: ...e right saddlebag cover reproduced on page 162 Follow these guidelines when adjusting Park the motorcycle with the sidestand down on a firm level surface Remove all riders and cargo DO NOT exceed 72 P...

Page 165: ...fter using this gauge remove it quickly to minimize leakage Expect to lose about 4 PSI 27 6 kPa with each pressure check when using this gauge Use only a dry air source such as a system with a water s...

Page 166: ...side stand Total Cargo Occupant Weight lbs Air Pressure psi Total Cargo Occupant Weight lbs Air Pressure psi Total Cargo Occupant Weight lbs Air Pressure psi 100 0 250 15 400 52 125 0 275 25 425 58 1...

Page 167: ...air fitting 3 Refer to the shock label to determine the recommended air pressure 4 Install the hose fitting of the recommended gauge securely onto the air fitting Read the air pressure on the gauge Ti...

Page 168: ...eed pressure in small amounts until the desired pressure is attained 6 To increase pressure pump the handle until pressure increases to the desired amount CAUTION DO NOT exceed 72 PSI 496 kPa in the s...

Page 169: ...ghtly off the floor CAUTION Make sure the motorcycle is stable when elevated Injury may occur if the motorcycle tips or falls 3 Grasp the rear most surface of the rear tire and attempt to move the whe...

Page 170: ...ntact your VICTORY dealer for service if you detect noise or movement at the wheel bearings 7 With the transmission in neutral slowly rotate the rear wheel If the wheel does not rotate smoothly inspec...

Page 171: ...t the outer surfaces of the inner fork tubes for scratches or damage from foreign objects 3 Straddle the motorcycle and bring it to the fully upright position Apply the front brake and push downward h...

Page 172: ...ls 2 Turn the handlebars from stop to stop The action should be smooth but not loose Make sure wires hoses and control cables do not inter fere with smooth steering 3 Position the front wheel straight...

Page 173: ...porative Emission Control System California Models 1 Inspect all evaporative emission control system hoses and connections Make sure all connec tions are tight 2 Inspect connections at the evaporative...

Page 174: ...00 RPM is automatically set by the EFI system Idle Air Control IAC Periodic adjustment is not required Crankcase Breather Hose Inspect the crankcase breather hose for cracks or damage Be sure the clam...

Page 175: ...with the handle bars turned fully right and fully left NOTICE To prevent damage to the throttle system always operate with the throttle cable guard installed 3 Remove the right side access cover 4 Ins...

Page 176: ...st throttle freeplay as needed 1 Position the front wheel straight ahead Stop the engine 2 Hold the adjuster nuts securely and loosen the lock nuts on both cables Turn the lock nuts away from the adju...

Page 177: ...sing cable rear cable hold the throttle grip lightly in the closed posi tion Turn the adjuster slowly outward until slight resistance is felt 6 Turn the lock nuts on both cables until they are seated...

Page 178: ...rimental to cable performance Verify proper routing and smooth movement Inspect for damage to the external casing and inspect exposed cable wire for fraying kinks or corrosion Replace any damaged stic...

Page 179: ...nspection if equipped 1 Remove the right side access cover 2 Inspect the throttle body end of the cruise control cable for fraying and be sure the end is secured in the bracket Cruise Control Cable 99...

Page 180: ...ay is 0 5 1 5 mm 4 While holding the cable tighten the adjuster lock nut securely 5 Reinstall the right side cover 6 Verify that the safety switch activates properly The engine should not start in gea...

Page 181: ...Disconnect the clutch cable from the clutch lever 4 Remove any old grease and dirt from the lever and housing Lubricate the clutch lever and pivot screw with VICTORY Moly Assembly Grease or VICTORY A...

Page 182: ...to cable performance Verify proper routing and smooth movement Inspect for damage to the external casing and inspect exposed cable wire for fraying kinks or corrosion Replace any damaged sticky or sl...

Page 183: ...CTORY All Purpose Grease or equiva lent 3 Inspect brake pads as outlined on page 95 Rear Brake Pedal 1 See page 76 for rear brake pedal adjustments 2 Lubricate the pivot bushing at the intervals recom...

Page 184: ...ir cover removed Fluid could overflow from the reservoir and allow air to enter the system Air in the brake system could cause the brakes to malfunction An over full reservoir may cause brake drag or...

Page 185: ...clean cloth 3 If the fluid level is low inspect brake pads as outlined on page 95 If pads are not worn beyond the service limit inspect the brake system for leaks 4 To add fluid remove the reservoir...

Page 186: ...fully upright position Position the handlebars so that the fluid reservoir is level Wipe the fluid container and the area around the reservoir cover with a clean cloth 2 If the fluid level is low insp...

Page 187: ...Carefully add fluid to the top of the sight glass Do not overfill Reinstall the diaphragm cover and screws Torque 25 in lbs 3 Nm 4 Wipe away any fluid spills Check for signs of brake fluid leaks arou...

Page 188: ...any disc is worn to the minimum thickness at the thinnest point or if a disc is damaged see your VICTORY dealer for replacement 3 Clean discs if minor squeaks develop due to dirt or dust Apply VICTORY...

Page 189: ...brake hoses and connections for dampness or stains from leaking or dried fluid Tighten any leaking connections and replace components as necessary See the VICTORY Service Manual or your authorized VIC...

Page 190: ...Lubricate the pivot bushing at the intervals rec ommended in the periodic maintenance table beginning on page 133 Lubricate if a shifting problem occurs Also lubricate any time binding is evident Use...

Page 191: ...t both wheels for cracks or damage and replace damaged wheels promptly Do not operate the motorcycle if wheels are damaged or cracked See the VICTORY Service Manual or your authorized VICTORY dealer 9...

Page 192: ...r s manual and on safety labels Tire Condition Inspect the tire sidewalls road contact surface and tread base for cuts punctures and crack ing Replace damaged tires immediately See the VICTORY Service...

Page 193: ...d see table WARNING Do not exceed the maximum recommended inflation pressure to seat the bead Tire or rim failure may result Location Size Brand Type Recommended Pressure Load Weight up to 200 lbs 91...

Page 194: ...133 Always replace spark plugs in pairs 1 Make sure the engine is at room temperature 2 Pull upward on the spark plug boot not the wire to remove the boot Spark Plug Specifications Spark Plug Type NG...

Page 195: ...o clean the area around the plugs before removing them Remove the spark plugs Tool 12 mm plug socket Tip Both spark plugs should have the same light or medium tan color deposits The electrodes should...

Page 196: ...or clothing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with wate...

Page 197: ...193 Maintenance Maintenance Battery Removal 1 Remove the two upper and two lower screws from the front chin fairing Remove the fairing Step 1 Step 1 9922671 book Page 193 Tuesday June 16 2009 12 06 PM...

Page 198: ...cable first When reinstalling the battery always connect the negative black cable last 2 Remove the negative battery cable from the battery terminal Tool 10 mm wrench 3 Remove the red protective boot...

Page 199: ...ways connect the negative black cable last 1 Place the battery in the battery compartment with terminals forward 2 Reinstall the battery hold down strap 3 Install the positive cable first Torque 36 in...

Page 200: ...ry charger designed for use with 12 volt batteries The charger should have a maximum charging rate of 1 8 amps Charge the battery for approximately 10 hours at a rate of 1 8 amps If you use a taper or...

Page 201: ...lock We recom mend the use of VICTORY Multi Purpose Lubricant 1 Spray lubricant directly into the ignition switch and into each lock cylinder for 1 2 seconds 2 Insert each key into its lock and turn...

Page 202: ...ection of this manual or the service manual for fastener torque values or see your VICTORY dealer 2 Always replace stripped damaged or broken fasteners before riding Use genuine VIC TORY fasteners of...

Page 203: ...h cable adjuster purge valve and flasher unit Remove both side covers to access the seat screws 1 Pull outward at each corner of the side cover to dis engage the three darts 2 Remove the side cover fr...

Page 204: ...en wrench 3 Lift the front of the seat upward and pull for ward to disengage the tab at the rear of the seat 4 To install reverse the above process being sure to engage the tab at the back of the seat...

Page 205: ...cm below the widest part of the head light and centered straight ahead at 25 feet 7 6 m 25 ft 7 6 m 3 in 7 6 cm Height of widest part of headlight Cross Roads High Beam 25 ft 7 6 m Cross Country High...

Page 206: ...le on a level surface with the headlight 25 feet 7 6 m from a wall 4 With the operator and passenger if applicable on board bring the motorcycle to the fully upright position 5 Move the ignition switc...

Page 207: ...dlamp loosen the adjustment nut Adjust the headlamp vertically or horizontally 2 Hold the headlamp firmly in position while tightening the nut Torque 28 ft lbs 38 Nm 3 Verify proper headlight aim Read...

Page 208: ...ps Loosen the adjustment screws evenly to adjust the beam downward Tighten the adjustment screws evenly to adjust the beam upward 2 To adjust the headlamp horizontally tighten one screw and loosen the...

Page 209: ...logen Lamps Cross Roads 1 Unplug the wiring harness from the back of the headlight lift the tab Be sure to pull on the connector not on the wiring Tip Avoid touching a halogen lamp with bare fingers O...

Page 210: ...d amperage to avoid damage to the electrical system Fuse Recommendations Fuse Application Fuse Size Engine 15 amp Fuel Pump Ignition Coil 15 amp Lights 20 amp Turn Signals Horn 10 amp Ignition 10 amp...

Page 211: ...on each side of the fuse box cover and remove the cover Tip The reverse fuse if equipped is located on the debris flap at the front of the rear tire 3 Remove the damaged fuse and seat the new fuse fi...

Page 212: ...model and fol low the instructions provided DO use the accessory power jack provided if equipped If it is necessary to provide power to an item that does not use one of the previously men tioned powe...

Page 213: ...otorcycle unless specifically directed to do so by the VICTORY instructions that come with the kit DO NOT back probe electrical connectors on the vehicle unless directed to do so by the Service Manual...

Page 214: ...e exhaust system for stains from leaking exhaust gasses Replace damaged or leak ing exhaust gaskets See the VICTORY Service Manual or your authorized VICTORY dealer Check all exhaust system fasteners...

Page 215: ...at surface and lifting under the engine crankcase The platform should be a mini mum of 12 inches 30 cm square DO NOT attempt to lift the motorcycle without proper equipment Always secure the motorcycl...

Page 216: ...anual Windshield Screws 36 in lbs 4 Nm Handlebar End Cap Screws 84 in lbs 10 Nm Switch Screws 25 in lbs 3 Nm Front Fender 8 ft lbs 11 Nm Front Brake Caliper Mounting Screws 31 ft lbs 42 Nm Rear Axle N...

Page 217: ...ble Cause Possible Remedy Action Low Fuel Verify fuel level Fuel pump inoperative Turn engine STOP switch to RUN Turn key ON The fuel pump should run momentarily and then stop If you do not hear the f...

Page 218: ...Stop Position Place switch in RUN position Battery Discharged Fully charge the battery See page 196 Battery Cables Loose or Corroded Inspect battery cables Transmission In Gear Shift transmission int...

Page 219: ...ables and connections Spark Plug s Fouled Inspect spark plugs See page 190 Spark Plug Wire s Loose or Wet Inspect spark plug wires ensure dry secure Contaminated Fuel Inspect fuel for water contaminat...

Page 220: ...Find Neutral Possible Cause Possible Remedy Action Shift Linkage Bushings Dry Or Worn Lubricate shift linkage Engine Oil Level Incorrect Or Wrong Type Inspect level and quality of oil See page 86 Clut...

Page 221: ...cable connections Check clean charging circuit connections See dealer Accessory Load Exceeds Charge Rate Limit accessory operation when the engine is off Improperly Wired Accessory Current Draw See de...

Page 222: ...not return after these inspections Possible Cause Possible Remedy Action Dust Dirt On Brake Disc s Clean disc See page 184 Worn Pads Or Disc Brake Disc Damage Inspect pads See pages 95 and 184 Brake F...

Page 223: ...ice Manual require specialized knowledge equipment and training Be sure you have the required technical skills and tools that are needed before you attempt ANY service on your motorcycle Please contac...

Page 224: ...ended in this section for cleaning and polishing Pure VICTORY Polishes also has specialty products for removing scratches scuffs and swirls enhancing black and silver engines cleaning engines tires an...

Page 225: ...trical connectors Electrical components may be damaged by water Do not allow water to contact electrical components or connectors Do not use glass cleaners water or soil repellents and petroleum or al...

Page 226: ...or the exhaust pipe openings Dry these components thoroughly before using the motorcycle 3 Clean the front fork tubes thoroughly to reduce fork seal wear and leakage 4 After washing remove the rubber...

Page 227: ...rasives and is formulated to perform as a wetting agent to soften bugs road grime and soil and to prevent abrasion from your wash mitt or cloth This product also decreases drying time without spotting...

Page 228: ...roduct softens dirt soil bugs and road grime 1 Spray windshields body panels saddle bags trunks engines tires wheels pipes and chrome Consistent and complete coverage of the motorcycle is important fo...

Page 229: ...and chrome This product is safe for all surfaces including pin striping custom paint or murals It s safe for Plexiglas Lexan Acrylic or factory coated windscreens It s non streaking and it provides p...

Page 230: ...ish will restore that factory chrome like shine and leave a protective coating that resists future oxidation for several months Pure VICTORY Awesome Metal Polish provides instant results you must see...

Page 231: ...e plated accessories to prevent surface rust and create a glass like shine Use it on chrome plated accessories to prevent surface rust and create a glass like shine This product creates a high reflect...

Page 232: ...ht 3 Rub the product until it is almost clear then allow to dry to a haze before removal The entire motorcycle can be treated before removing polish 4 Use a Pure VICTORY Polishes Plush Microfiber Towe...

Page 233: ...est lasting protection available in the polish industry today Pure VICTORY Liquid Spray Wax for Windshields Paint Chrome is formulated for pol ishing after washing and can be sprayed on wet or dry sur...

Page 234: ...d be cool 4 Wipe dry one section at a time with Pure VICTORY Microfiber Chamois or microfiber towel 5 When finished drying buff the entire motorcycle with a clean dry Pure VICTORY Microfiber Polishing...

Page 235: ...lippery tires can cause loss of traction and loss of control Both situations could result in serious injury or death For the finest leather care use Pure VICTORY Leather Vinyl Rubber Conditioner a uni...

Page 236: ...product creates a water repellent like new appearance This product can also be used to restore or maintain the factory finish on a VICTORY instrument panel dash and rear storage compartment black vin...

Page 237: ...is section includes instructions for preparing the motorcycle for storage maintaining it during storage and removing it from storage Storage Area Preparation Choose a dry well ventilated storage locat...

Page 238: ...er protectant to the tire tread surfaces Fuel Stabilizer Using a mixture of fuel and the recommended amount of VICTORY Premium Carbon Clean Plus or other gasoline stabilizer fill the fuel tank only to...

Page 239: ...with a wire brush to remove any loose deposits 3 Wash the posts and the ends of the battery cables with a solution of 1 part baking soda to 16 parts water Rinse with clean water and wipe dry 4 Apply...

Page 240: ...cause oxidation of metal surfaces Rodents Mice and other rodents are often the worst enemy of a stored motorcycle If the motorcycle will be stored in an area where mice are a concern particularly in...

Page 241: ...ing the engine NOTICE During storage temperature and humidity changes can cause condensation to form in the crankcase and mix with engine oil Running the engine with oil that contains condensation can...

Page 242: ...gasses Removal or puncturing of any part of the intake system Lack of proper maintenance Replacing any moving part of the vehicle or parts of the exhaust system or intake system with parts other than...

Page 243: ...ded there has been no abuse neglect or improper maintenance of your motorcycle Your emission control system may include parts such as the fuel injection system the ignition system catalytic converter...

Page 244: ...motorcycle to a VICTORY dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the motorcycle owner you should be aware tha...

Page 245: ...is free from defects in material and workmanship which cause such motorcycle to fail to conform with applicable reg ulations of the United States Environmental Protection Agency or the California Air...

Page 246: ...ensers and spark plugs if failure occurs prior to the first scheduled replacement and hoses clamps fittings and tubing used directly in these parts Since emission related parts may vary from model to...

Page 247: ...roperly installed Use of replacement parts or accessories not conforming to VICTORY specifications which adversely affect performance and or Use in competitive racing or related events B Inspections r...

Page 248: ...E VICTORY MOTORCYCLE FOR ANY PURPOSE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU B NO EXPRESS EMISSION...

Page 249: ...mance and durability may be used in the performance of any maintenance or repairs However VICTORY is not liable for these parts The owner is responsible for the performance of all required mainte nanc...

Page 250: ...submitted to VICTORY Motorcycle Division Polaris Sales Inc within ten days Upon receipt of this registration VICTORY Motorcycle Division Polaris Sales Inc will record the registration for warranty No...

Page 251: ...sions or any other cause beyond VICTORY Motorcycle Division Polaris Sales Inc control This warranty does not cover the use of unauthorized lubricants chemicals or fuels that are not compatible with th...

Page 252: ...ervice you must take it to a VICTORY Motorcycle Servicing Dealer When requesting warranty service you must present your copy of the Warranty Registration form to the dealer THE COST OF TRANSPORTATION...

Page 253: ...3 in 66 8 cm Wheel Base 65 7 in 167 cm 65 7 in 167 cm Ground Clearance 5 8 in 14 8 cm 5 8 in 14 8 cm Rake Trail 29 5 6 in 14 2 cm 29 5 6 in 14 2 cm Weight Dry Weight 745 lbs 338 kg 765 lbs 347 kg Wet...

Page 254: ...n 50 V Twin 4 Stroke SOHC Displacement 106 Cubic Inch 1731 cc Cooling System Air Oil Compression Ratio 9 4 1 Valve Train 4 Valves per cylinder Hydraulic Lifters Self Adjusting Cam Chains Bore Stroke 1...

Page 255: ...uminum with Constant Rate Linkage Front Brakes Dual 300 x 5 mm Floating Rotor 4 Piston Calipers Rear Brakes Single 300 x 7 mm Floating Rotor 2 Piston Caliper Total Storage Volume 21 3 gallons 80 6 lit...

Page 256: ...y Drive System Gear Shift Pattern 1 Down 5 Up Internal Gear Ratios 1st 3 15 1 2nd 2 03 1 3rd 1 53 4th 1 24 1 5th 1 1 6th Overdrive 84 1 Final Drive Ratio 2 12 1 Clutch Type Wet Multi Plate Diaphragm S...

Page 257: ...Cast or Billet 16 x 5 0 inch Rear Tire Type Size DUNLOP Elite 3 180 60R16 M C 80H Radial Electrical Alternator 50 Amp Maximum Output Battery 12 Volt 18 Amp Hour 310 CCA Yuasa YTX20HL Lights Headlamp...

Page 258: ...ns Specifications Cross Roads Cross Country Fuses Circuit Breakers Engine 15A Fuel Pump Ignition Coil 15A Lights 20A Turn Signals Horn 10A Ignition 10A Chassis 20A 9922671 book Page 254 Tuesday June 1...

Page 259: ...ing and driveability and may dam age critical fuel system components Gasoline containing up to 10 Ethanol can be used Gasoline containing up to 15 Methyl Tertiary Butyl Ether MTBE can be used Engine O...

Page 260: ...ased from and installed by your VICTORY dealer Software Updates Radio system software should be updated annually to ensure the best performance Please see your authorized VICTORY dealer for this servi...

Page 261: ...an Sources Mode Menu Options FM AM WX AUX NAV MP3 AUX or iPod XM Radio FM MW LW AUX NAV MP3 AUX or iPod Bass CB Local Distant Treble AM FM Clear Preset Fader Radio Data System External Speakers AUX Mo...

Page 262: ...release the MODE button until the desired mode menu displays Tip Some mode menu options have sub menus Sources and menu options will be displayed only for installed components 2 Tuner Button Press and...

Page 263: ...s VOL to decrease audio volume Press and hold to rapidly increase or decrease volume When volume is decreased until OFF displays continuing to press and hold VOL for two seconds will turn the radio of...

Page 264: ...o Talk PTT Press and hold the top or bottom of the button to transmit See page 282 2 Squelch Press SQ or SQ to adjust CB radio chan nel reception sensitivity See page 283 3 COM Press COM to turn the C...

Page 265: ...o Controls Passenger CB Controls The passenger s radio controls are located on the headset cord 1 Push to Talk PTT Press and hold the button to transmit 2 Rear Volume Press or to adjust the rear heads...

Page 266: ...on and audio system OFF the screen will display VICTORY Tip To prevent battery drain do not leave the key in the ACC position for long periods VICTORY recommends using the audio sys tem only when the...

Page 267: ...ystem active if equipped 5 CB radio active channel if equipped Tip The audio system will always display the last active source when turned on Audio Volume Control The driver can adjust volume for the...

Page 268: ...urces Press and release the MODE button until the desired source is active FM source active U S European models AM source active U S models only WX Weather source active U S models only FM ST 97 1 AM...

Page 269: ...ls iPod source active U S European models skipped if not equipped AUX source active U S European models XM Radio source active U S models only skipped if not equipped AUX NAV MP3 Artist Title Playlist...

Page 270: ...ource European models only Audio Tuning Use the tuner on the left control to select radio stations Press and release TUNE or TUNE to locate stations in single step increments Press and hold TUNE or TU...

Page 271: ...ess and release the MODE button until the desired source is active FM AM WX XM MW LW 2 Use TUNE or seek scan to locate a radio station 3 Press and hold the PRE button 4 Press TUNE or TUNE to cycle to...

Page 272: ...Tip If the desired preset location already con tains a stored radio station it will be over written by the new selection 6 Wait 5 seconds or push VOL or VOL to exit 7 To listen to a preset location pr...

Page 273: ...io system mode menus Then press and release the MODE button until the desired mode menu displays Exiting Mode Menus Exit the screen and return to the default dis play in one of two ways 1 Wait 5 secon...

Page 274: ...enu Press TUNE or TUNE to change set tings Wait 5 seconds or push VOL or VOL to exit Bass Setting Press TUNE or TUNE to adjust Treble Setting Press TUNE or TUNE to adjust TUNE TUNE TUNE BASS 0 BASS 3...

Page 275: ...ress TUNE or TUNE to change set tings Wait 5 seconds or push VOL or VOL to exit Fader Setting Press TUNE or TUNE to adjust External Speakers Press TUNE or TUNE to turn the speakers on or off TUNE FADE...

Page 276: ...When set this feature will lower or raise the speaker headset volume automatically based on vehicle speed Press TUNE or TUNE to change settings Off Volume will not adjust Low Least aggressive setting...

Page 277: ...y over your ears to ensure the best sound quality and volume Tip The driver can turn off the external speakers and listen to audio only through the headsets See page 271 Volume Adjustments Item Can Be...

Page 278: ...reserving the headset for communication MIX The audio source volume drops lower than the ICOM volume whenever the voice operated switch VOX is opened The audio source volume gradually returns to its...

Page 279: ...ill be displayed only for installed components Driver ICOM Volume Press TUNE or TUNE to adjust Driver CB Volume Press TUNE or TUNE to adjust CB LO DX Mode Press TUNE or TUNE to change set tings See pa...

Page 280: ...nal AUX Mode Press TUNE or TUNE to choose AUX for iPod or any other MP3 player use or NAV MP3 for navigation unit MP3 player use Tip NAV MP3 mode will override any device connected with an input cable...

Page 281: ...M Category Press TUNE or TUNE to set the music selection category when tuning XM These categories are downloaded from XM whenever the XM antenna is receiving a signal and may change from time to time...

Page 282: ...l waterways Press and release the MODE button until the desired source is active When the WX source is selected a total of 7 weather band channels are available Typically only one weather band channel...

Page 283: ...hensive guide of citizens band CB radio rules and regulations Headset Use The use of helmet mounted headsets may be restricted or prohibited in some areas Always obey all applicable regulations and la...

Page 284: ...event battery drain do not leave the key in the ACC position for long periods VICTORY recommends using the audio system only when the engine is running The ignition key must be in the ACC or ON positi...

Page 285: ...r left control to access the CHANNEL ADJUST screen Push COM or ICOM to change channels Tip Changing to a new channel may require changing the squelch setting Wait 5 seconds or push VOL or VOL to exit...

Page 286: ...button on the headset con trols Tip PTT will activate the intercom when the intercom is turned on and the CB is turned off TX will display on the console screen when one of the PTT buttons is pressed...

Page 287: ...ust the squelch to any level between OPEN and CLOSED When squelch is set to OPEN no filtering occurs Setting squelch to CLOSED blocks all signals including strong signals To set the squelch level firs...

Page 288: ...ngs Tip The CB volume can also be set using the hand control when the CB is receiving Passenger CB Radio Volume The passenger can control rear headset volume when Entertainment CB radio or ICOM is act...

Page 289: ...istant Use this setting for weaker signals Receiver sensitivity will be increased Static and noise levels are increased Local Use this setting for stronger signals or in high density areas Receiver se...

Page 290: ...req Ch Freq 1 26 965 8 27 055 15 27 135 22 27 225 29 27 295 36 27 365 2 26 975 9 27 065 16 27 155 23 27 255 30 27 305 37 27 375 3 26 985 10 27 075 17 27 165 24 27 235 31 27 315 38 27 385 4 27 005 11 2...

Page 291: ...on the console screen VOX Break Setting The intercom is opened and closed using a voice operated switch VOX The volume sensitivity level required to open the inter com can be adjusted using the VOX se...

Page 292: ...ire less volume to open the intercom If wind or ambient vehicle noise trigger the VOX to open set the VOX sensitivity to a higher level VOX will display on the console screen whenever the driver or pa...

Page 293: ...VOX circuit is open Passenger ICOM Volume Press or on the headset control to raise or lower volume Headset Receptacles The driver s headset receptacle is located on the left side of the motorcycle bel...

Page 294: ...Tip To prevent battery drain do not leave the key in the ACC position for long periods VICTORY recommends using the audio system only when the engine is running Press VOL to turn the audio system on P...

Page 295: ...To change the mode press the MODE button repeatedly to toggle to the AUX mode Press TUNE or TUNE to set the mode to AUX for iPod or any other MP3 player use or to NAV MP3 for navigation unit MP3 play...

Page 296: ...n the currently playing song A quick double press and release of TUNE or TUNE will bring up a list of songs in the currently selected playlist Use TUNE or TUNE to scroll through this song list The sel...

Page 297: ...en a category is selected a list of items in that category are displayed with the active track highlighted Press TUNE or TUNE to make a selection Press and release the PRE button to select the highlig...

Page 298: ...ce double click to bring up the track selection screen then use the TUNE button to move forward and backward through the playlist When the desired track is highlighted press and release the PRE button...

Page 299: ...talk radio comedy chil dren s and entertainment programming broadcast in superior digital audio quality coast to coast For more information or to subscribe U S customers visit xmradio com or call XM...

Page 300: ...atible with the XM satellite Radio System Installation costs and other fees and taxes including a one time activation fee may apply All fees and programming subject to change Channels with frequent ex...

Page 301: ...io sys tem and installed the antenna you are ready to subscribe and begin receiving XM pro gramming There are three places to find your eight character XM Radio ID On the XM Mini Tuner on the XM Mini...

Page 302: ...ctivate xmradio ca or call 1 877 GET XMSR 1 877 438 9677 You will need a major credit card XM will send a signal from the satellites to activate the full channel lineup Activation normally takes 10 15...

Page 303: ...the audio sys tem only when the engine is running Press VOL to turn the audio system on Press and release the MODE button until the XM radio is the active source When the XM radio is active the consol...

Page 304: ...ique menus that apply only to this system when the XM radio is the active source Some settings such as bass treble fader etc apply to both the audio system and the XM radio system Menus specific to th...

Page 305: ...E to select CAT EGORY or CHANNEL NAME In the CATEGORY mode the category of a selected station will display in the upper right corner of the screen In the CHANNEL NAME mode the name of the selected cha...

Page 306: ...hrough every available channel in numerical order If a specific category other than ALL CHANNELS is selected only channels within that category will be selected with the TUNE button Tip If a preset bu...

Page 307: ...features and operation The audio integration kit must be installed to enable outputs from the NAV MP3 such as navigation instructions or user loaded MP3 media files to play through the head sets or sp...

Page 308: ...els in the unit are set too low See the GARMIN information for setting procedures The recommended initial settings are 100 80 80 MASTER 100 NAVIGATION 80 MEDIA 80 Pause or stop the MP3 player to switc...

Page 309: ...ystem on Press and release the MODE button until AUX is the active source To change the mode press the MODE button repeatedly to toggle to the AUX mode Press TUNE or TUNE to set the mode to AUX for iP...

Page 310: ...udio Tuning 266 Audio Volume 263 B Battery Charging 196 Installation 195 Removal 193 194 Safety Warnings 192 Brake Fluid Level Front Brake 91 Brake Fluid Level Rear Brake 93 Brake Fluid Front Brake 18...

Page 311: ...intenance 131 Break In Engine 104 105 Breather Hose Inspection 170 C Cargo Distribution 20 21 Cargo Safety 20 21 CB Channels 281 CB Headset ENT Mode 274 CB Headset Volume Controls 273 CB Radio 279 CB...

Page 312: ...lt Cleaning 159 Condition 150 Rear Wheel Alignment 158 Tension Adjustment 157 D Drive Belt Tension Data 152 Tension Inspection 153 156 Wear Analysis 151 Drive Belt Inspection 100 Drive Belt Rear Wheel...

Page 313: ...luid 182 183 Rear Brake 93 Rear Brake Fluid 181 F Fork Inspection 167 Fuel Gauge 51 Fuel Handling Safety 28 29 Fuel Level 88 Fuel Recommendation 255 Fuel System Inspection 169 Fuel System Priming 107...

Page 314: ...t Receptacles 289 Headset Use 279 I Identification Number Record 37 Idle Inspection 170 Ignition Key Number 36 I Ignition Switch 42 43 Ignition Switch Lubrication 197 Indicator Lamps 48 55 Information...

Page 315: ...ce 132 137 Maintenance for Safety 30 31 Maintenance Log 138 141 Maintenance Safety 128 129 Maintenance Required 30 31 M Major Maintenance 131 Metric Display 58 59 MFD 44 61 Mode Button 66 Modification...

Page 316: ...Polishing the Motorcycle 226 230 Polishing Premium 229 230 Protectants Leather Rubber Vinyl 231 232 Push to Talk PTT 282 R Radio Frequencies 256 Radio Frequencies CB 286 Rear Axle Inspection 165 166...

Page 317: ...n 101 Sidestand Lubrication 198 Signal Words 7 Spark Plugs 190 191 Speedometer 44 51 S Squelch 283 Starter Interlock Switch 67 Steering Head Inspection 168 Steering Inspection 98 Storage Battery Care...

Page 318: ...on 65 Ignition Switch 42 43 Ignition Switch Lubrication 197 Mode Button 66 Starter Interlock Switch 67 Turn Signal Switch 65 S Switches Console Cross Country 62 63 Switches Left Handlebar 64 67 Switch...

Page 319: ...61 Troubleshooting 213 218 Trunk Door Lock 78 Turn Signal Switch 65 V VICTORY Cleaning Products 220 Volt Meter 46 51 W Washing the Motorcycle 221 225 Weather Band WX 278 Weight Capacity 32 33 Wheel I...

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Victory Motorcycles 2010 Victory Cross Country, Rider'S Manual

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