Victaulic TM-VAP131 Operating And Maintenance Instruction Manual Download Page 17

TROUBLESHOOTING

Always refer to the hydraulic lift manufacturer’s service manual for additional troubleshooting 
information.

Problem

Possible Cause

Solution

Pipe flare is excessive

Pipe is “over tracking”

Refer to the Operating and Maintenance Instructions Manual for 

the applicable tool being used to roll groove the pipe.

Pipe height adjustment is too high
Roll grooving tool is tilted forward

Pipe face is excessively scuffed

Pipe is “over tracking”

Pipe will not stay in roll 

grooving tool

Insufficient pipe tracking angle
Pipe rotating in the wrong direction
Pipe not square cut
Back end of pipe is above level.
Roll grooving tool is tilted forward
Ball transfer(s) are jammed or sticking

Remove the ball transfer(s). With the ball side down, tap the ball 

transfer(s) on a hard surface to remove loose dirt and debris from 

inside the unit. Re-install the ball transfer(s) and lubricate with a 

dry graphite spray. Refer to the “Maintenance” section.

Pipe skids on one or more of 

the ball transfers

Ball transfer(s) are clogged or there is a lack 

of lubrication on the ball transfer(s)

TM-VAP131_18

REV_D

TM-VAP131 

/ Operating and Maintenance Instructions Manual

Summary of Contents for TM-VAP131

Page 1: ...lasses hardhat foot protection and hearing protection while working around pipe preparation tools Save this operating and maintenance manual in a place accessible to all operators of the tool If you n...

Page 2: ...tile Procedure 17 Maintenance 17 Hydraulic Fluid Requirements 17 Parts Ordering Information 17 Troubleshooting 18 Pipe Ratings 19 HAZARD IDENTIFICATION Definitions for identifying the various hazard l...

Page 3: ...e parts for any obstructions Make sure all components are installed and secured properly 4 Wear proper apparel Do not wear loose clothing jewelry or anything that can become entangled in moving parts...

Page 4: ...pe Sizes Track Casters Rotating Table 1 1 Failure to follow instructions and warnings could result in serious personal injury property damage and or product damage Before operating or servicing any pi...

Page 5: ...o follow instructions and warnings could result in serious personal injury property damage and or product damage Before operating or servicing any pipe preparation tools or accessories read all instru...

Page 6: ...umper Guards 1 Failure to follow instructions and warnings could result in serious personal injury property damage and or product damage Before operating or servicing any pipe preparation tools or acc...

Page 7: ...ies for accommodating various pipe sizes Refer to the NOTE in the following column The turnstile design of the VAP131R allows pipe to be spun around for grooving of both ends without dismounting the p...

Page 8: ...ge ELECTRICAL INFORMATION The VAP131R and VAP131F are available in 120 VAC 12 amp and 220 volt 6 amp single phase power EXTENSION CORD REQUIREMENTS When pre wired outlets are not available and an exte...

Page 9: ...ation of the hydraulic lift HYDRAU LIC PUMP STAR T STOP NOMINA L PIPE SIZE TEST JOG GROOVE SET GUARD FOR 40 60 1016 0 1524 0 MM PIPE ADJUST TO 50 SEC TIME RANGE CONSULT THE OPERATOR S MANUAL 5845 Rev...

Page 10: ...cket 12 Ball Transfers Ball Transfer Supports 1 TM VAP131 Operating and Maintenance Instructions Manual 1 Service Manual for the Hydraulic Lift CONTENTS OF VICTAULIC HYDRAULIC ADJUSTABLE PIPE STAND OP...

Page 11: ...nd product damage ASSEMBLY OF THE VAP131F HYDRAULIC POSITIONER 13 Nut Lock Washer VAP131F Hydraulic Positioners are shipped with the wheels removed The wheels can be attached to permit ease of transfe...

Page 12: ...d level surface for the tool and VAP131R 2a The roll grooving tool must be installed on the tool support that is provided with the Kit 1 and Kit 2 Options Refer to the drawing above and below for inst...

Page 13: ...ection 4a Position the VAP131R Hydraulic Adjustable Pipe Stand in an approximate operating location as follows Always refer to the Grooving Long Pipe Lengths section in the Operating and Maintenance I...

Page 14: ...tion Pipe sizes listed on the bottom correspond with the lower ball transfer location Make sure the ball transfer is installed in the appropriate location on each ball transfer support Pipe Size Slots...

Page 15: ...to roll groove the pipe Examine the roll grooved pipe end for A excessive flare and or B a scuffed pipe end face A If pipe is excessively flared it may be due to the VAP131R adjustments To minimize f...

Page 16: ...e opposite end for grooving When rotating pipe walk with the pipe to maintain proper pipe balance MAINTENANCE This section provides information about maintaining Series VAP131 components in proper ope...

Page 17: ...l grooving tool Insufficient pipe tracking angle Pipe rotating in the wrong direction Pipe not square cut Back end of pipe is above level Roll grooving tool is tilted forward Ball transfer s are jamme...

Page 18: ...8 000 0 109 0 375 0 250 0 322 0 109 0 322 203 2 2 8 9 5 6 4 8 2 2 8 8 2 8 8 625 0 109 0 375 0 250 0 322 0 109 0 322 0 322 0 500 219 1 2 8 9 5 6 4 8 2 2 8 8 2 8 2 12 7 10 10 750 0 134 0 375 0 250 0 36...

Page 19: ...ED ENTITIES IN THE UNITED STATES AND OR OTHER COUNTRIES 2015 VICTAULIC COMPANY ALL RIGHTS RESERVED TM VAP131 OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL Series VAP131 Victaulic Lean Fabrication Cell...

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