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Andex 424 T

Assembly instructions

Original assembly instructions

Edition

09.2013

Date of print

08.2013

Language

EN

Machine number

VF65982451 –

Model

VF6598

Document number

VF16661104.EN

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Summary of Contents for Andex 424 T

Page 1: ...Andex 424 T Assembly instructions Original assembly instructions Edition 09 2013 Date of print 08 2013 Language EN Machine number VF65982451 Model VF6598 Document number VF16661104 EN ...

Page 2: ...up Gottmadingen N V Germany Reproduction transfer to other media translation or the use of extracts or parts of this manual without the explicit permission of Kverneland is not permitted All rights reserved The contents of this operating manual are subject to change without notice The right to technical revision is reserved ...

Page 3: ...g 10 Crate packaging 11 Requirements 11 Rotor and chassis 12 Connecting the main frame 15 Fitting the wheels 16 Mounting the tandem axles 16 Fitting the drawbar 17 Protective equipment 19 Tine support 22 Swath former holder 24 Fitting the PTO shaft holder 25 Fitting the protective pot 25 Routing the hydraulic hose 26 Fitting the safety chain 27 Circuit diagrams 28 Hydraulic system connection diagr...

Page 4: ...ry Meaning of the symbols In these assembly instructions the following symbols and terms have been used A bullet point accompanies each item in a list A triangle indicates operating functions which must be performed A plus sign indicates additional equipment which is not included in the standard version We have also used pictograms to help you find instructions more quickly The Information pictogr...

Page 5: ... the assembly are provided with the relevant accident prevention regulations as well as generally applicable health and safety and road safety regulations All personnel involved in the assembly must be aware of these rules and regulations and adhere to them they must also be instructed on the potential risks and dangers Unauthorised alterations to the machine invalidate any liability of the manufa...

Page 6: ...quirements only if it is an original part or if it is expressly approved by the manufacturer Wear close fitting clothes when operating the machine Wear sturdy footwear and prescribed protective equipment Support and secure the machine carefully during assembly Particular care must be taken in dealing with energy accumulators such as springs and hydraulic or compressed air assemblies Dispose of oil...

Page 7: ... class Use the correct screw and bolt tightening torque Securely tighten screws nuts and bolts to the specified torques Otherwise damage to the machine and serious or fatal injury may be caused as a result 8 8 10 9 12 9 M6 9 9 Nm 7 3 ft lbs 14 Nm 10 3 ft lbs 17 Nm 12 5 ft lbs M8 24 Nm 17 7 ft lbs 34 Nm 25 ft lbs 41 Nm 30 3 ft lbs M10 48 Nm 35 4 ft lbs 68 Nm 50 2 ft lbs 81 Nm 59 8 ft lbs M12 85 Nm ...

Page 8: ...ws Rotary direction right clockwise Rotary direction left anticlockwise Rotation about a vertical axis viewed from top to bottom Rotation about a horizontal axis viewed at right angles to the direction of travel from left to right The rotation of bolts and nuts etc is always viewed from the operating side Front Left Right Rear Top Bottom Rotary direction right ...

Page 9: ...Overview 9 Overview Designation of components Guard bar Main frame Tine support Tines Rotor gear Rotor chassis Swath former Transport holder for tine supports Drive Parking stand Drawbar ...

Page 10: ...support Guard bar Main frame Front transverse carrier Tandem axle right Chassis cylinder Rotor Transverse carrier Bushed bearing tube Swath former Drawbar Axle swinging arms Guard rod Swath former holder Tandem axle left Hose retainer Link protective pot Safety chain ...

Page 11: ... REPORT MISSING PARTS form and send it to the ORDER DESK in Kerteminde straight away Removing the surface protection Remove the surface protection e g Tectyl with which the bare surfaces such as tine arms tine supports and bearing shafts have been coated Grease the bare surfaces using a brush Observe the safety information Observe the safety information when carrying out all work Disregard for saf...

Page 12: ...aise the axle swinging arm prop it up and support it securely underneath Raise the rotor gear and axle carrier Bring the rotor gear and axle carrier close to the axle swinging arm Connect the axle carrier and axle swinging arm with the pin and secure with the compound pin No Quantity Part 1 1 Axle swinging arms 2 1 Rotor and axle carrier preassembled 3 1 Pin 532 x 30 mm 4 1 Compound pin 2 x dowel ...

Page 13: ...s Hook the chassis cylinder on the chassis frame and secure with the preassembled washers and split pins Connect the hydraulic line from the rotor gear to the chassis cylinder No Quantity Part 1 1 Chassis cylinder 2 1 Pin 3 1 Pin 352 x 30 mm 4 1 Compound pin Chassis cylinder Axle carrier Washers and split pins Washers and split pins Hydraulic line Axle swinging arms ...

Page 14: ...e flange plate on the rotor chassis on the right in relation to the direction of travel Insert the bolts through the elongated holes Fit washers and nuts Tighten the bolts No Quantity Part 1 1 Flange plate with axle bearing 2 3 M12 x 40 coach bolts 3 3 M12 washers 4 3 M12 nuts Flange plate Nuts and washers Bolts Rotor chassis ...

Page 15: ...nnect the main frame transverse carrier and head of the gear box with four M14 x 70 Allen bolts and bushes Fasten the transverse carrier to the main frame with two M14 x 40 serrated flange bolts washers and nuts No Quantity Part 1 1 Chassis with rotor 2 1 Transverse carrier 3 1 Main frame 4 4 M14 x 70 Allen bolts 5 4 25 x 5 x 33 bushes 6 2 M14 x 40 serrated flange bolts 7 2 M14 nuts 8 2 M14 washer...

Page 16: ...riers Grease the stub shaft using a brush Fit the tandem axles as illustrated Lubricate the tandem axles using a grease gun No Quantity Part 1 4 18 wheels 2 2 Tandem axles 3 2 Assembly material Plastic washer 20 Nm Lubricating nipple Check the positioning of the axles The narrower track is at the front in relation to the direction of travel Lubricating nipple Tandem axle ...

Page 17: ... from underneath and screw tight No Quantity Part 1 1 Drawbar preassembled 2 1 269 x 23 pin 3 1 31 x 45 x 2 washer 4 1 Split pin 5 2 Preassembled bearing shells with plates 6 1 Drawbar cylinder 7 1 Hose retainer Hose retainer Split pin Drawbar Washer Main frame Drawbar spring Bearing shells Parking stand bracket Parking stand Drawbar cylinder Plates ...

Page 18: ...inder is fastened to the main frame and is screwed into the drawbar Place the drawbar cylinder into the drawbar Fully screw the drawbar cylinder into the drawbar Raise the drawbar using suitable lifting gear Hook the drawbar spring in place Connect the hydraulic line to the drawbar cylinder Adjust the drawbar cylinder See page 27 Parking stand Drawbar cylinder Drawbar spring ...

Page 19: ...lts The transverse carrier is additionally held in place from above by a coach bolt Insert the coach bolt through the plate and secure with a nut Introduce the coach bolt into the fastening hole position the plate correctly and tighten the nut Guard rod Front transverse carrier Right hand guard bar Left hand guard bar Allen bolt No Quantity Part 1 1 Front transverse carrier 2 2 M10 x 65 Allen bolt...

Page 20: ...ier using bearing shells Insert the guard bar through the rear transverse carrier Slide on the pressure spring from the rear and secure with a washer and split pin in the front hole Insert a safety splint through the guard bar on the front transverse carrier Fit end caps onto the guard bars Check the position The plate must be bolted onto the bearing shells from underneath Left hand guard bar Fron...

Page 21: ... washers onto both sides of the guard rod to ensure torsion free fixing by the split pins Fasten the guard rod to the main frame on both sides with split pins Place sealing plugs onto the ends of the rod Guard rod Split pin Washer No Quantity Part 1 1 Guard rod 2 4 36 x 51 x 3 washer 3 2 Sealing plug 4 2 Split pins ...

Page 22: ...he connecting plate Tighten the tine arm clamping bolt to 90 Nm Tighten the tine arm fixing bolt to 110 Nm No Quantity Part 1 11 Tine arms 2 11 35 x 52 x 3 5 washer 3 11 M12 x 60 clamping bolt 4 11 M12 x 75 fixing bolt 5 22 Fixing washer 6 22 M12 washer 7 44 M12 nuts PTO stub shaft 35 x 52 x 3 5 washer Tine arm Clamping bolt Fixing bolt Fixing washer Fixing washer Shackle Nut 110 Nm 90 Nm ...

Page 23: ... tine legs must run parallel to one another This must also be ensured after fitting the tine saver Proceed as follows Fit one tine saver on each tine Check the direction of rotation of the rotor The nuts must be attached against the rotor direction Check the tine position The tine legs must be parallel If necessary loosen the screwed connection until both tine legs run parallel Tine arm Tine suppo...

Page 24: ...r to the swath former holder When assembling the swath former holder and the swath former ensure that the 25 x 10 5 x 4 washers are fitted between both parts The swath former can be adjusted in height as well as lengthwise in relation to the direction of travel Further details can be found in the operating manual Bolts T bolt Swath former Bolts Swath former holder Swath former holder 25 x 10 5 x 4...

Page 25: ...nd tighten the bolt Fitting the protective pot Fit the protective pot for the PTO shaft Push the screws with washers through the protective pot Using 5 washers shim the Allen bolts behind the protective pot Tighten the bolts PTO shaft holder Bolt No Quantity Part 1 1 PTO shaft pot 2 2 M8 x 40 Allen bolts 2 12 M8 washer Washer Protective pot Allen bolt ...

Page 26: ...with ball valve as illustrated fix with cable ties and connect to the drawbar cylinder and chassis cylinder No Quantity Part 1 1 Hydraulic hose with ball valve 2 1 Hydraulic hose 2 Cable tie Hydraulic hose with ball valve Drawbar Drawbar cylinder Chassis cylinder Cable tie ...

Page 27: ... concerning the length and fitting of the safety chain Thread the safety chain together with the large washer onto the bolt and fit to the bracket Place the washer and nut onto the bolt from the rear Tighten the bolt No Quantity Part 1 1 Safety chain 2 1 M16 x 60 bolt 3 1 17 x 58 x 8 large washer 4 1 M16 washer 5 4 M16 nut Safety chain Washer and nut Large washer M16 bolt ...

Page 28: ...Circuit diagrams 28 Circuit diagrams Hydraulic system connection diagram Drawbar cylinder Chassis cylinder Ball valve ...

Page 29: ...rown Red Black Right indicator Right brake light Right rear light Right side light Yellow White Red Brown Black White Left side light White Black Black Connectors and sockets 7 pin in accordance with ISO 1724 Left rear light Left indicator Left brake light Earth Connecting plug 7 pin in accordance with ISO 1724 ...

Page 30: ...n points as per the operating manual Referring to the operating manual adjust the machine and carry out a trial run Extend and retract the hydraulic cylinders from the end position at least 10 times in order to bleed the cylinders Once complete check the hydraulic system for leaks Environment Dispose of packaging according to the current local waste disposal guidelines Ensure that lubricants are h...

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