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Andex 1104

Assembly instructions

Original assembly instructions

Edition

01.2013

Date of print

01.2013

Language

EN

Machine number

VF69640350 –

Model

VF6964

Document number

VF16660292.EN

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Summary of Contents for Andex 1104

Page 1: ...Andex 1104 Assembly instructions Original assembly instructions Edition 01 2013 Date of print 01 2013 Language EN Machine number VF69640350 Model VF6964 Document number VF16660292 EN ...

Page 2: ...up Gottmadingen N V Germany Reproduction transfer to other media translation or the use of extracts or parts of this manual without the explicit permission of Kverneland is not permitted All rights reserved The contents of this operating manual are subject to change without notice The right to technical revision is reserved ...

Page 3: ...nk 16 Connections 17 Main frame 19 Folding the machine into the work position 21 Final assembly 23 Attaching parts 23 Hydraulics 25 Fitting the PTO shaft 26 Adjustment work 27 Length of the PTO shaft 27 Steering 29 Rotor pitch 30 Tine lifting 31 Working depth 32 Spare wheel 34 Tine saver 34 Checking the sliding elements 35 Specification dimensions 36 Introducing air to the hydraulic cylinder 38 Di...

Page 4: ...Table of contents 4 ...

Page 5: ...loyer Untrained or unauthorised individuals are not permitted to assemble the machinery Meaning of the symbols In these assembly instructions the following symbols and terms have been used A bullet point accompanies each item in a list A triangle indicates operating functions which must be performed We have also used pictograms to help you find instructions more quickly The Information pictogram i...

Page 6: ...ons All personnel involved in the assembly must be aware of these rules and regulations and adhere to them they must also be instructed on the potential risks and dangers Unauthorised alterations to the machine invalidate any liability of the manufacturer for resultant damage The following rules and regulations must be observed The locally applicable accident prevention regulations The recognised ...

Page 7: ... Wear sturdy footwear and prescribed protective equipment Support and secure the machine carefully during assembly Particular care must be taken in dealing with energy accumulators such as springs and hydraulic or compressed air assemblies Dispose of oils grease and filters in accordance with regulations Protective equipment must be properly attached and swung into its protective position Actuatio...

Page 8: ...o bottom Rotation about a horizontal axis viewed at right angles to the direction of travel from left to right The rotation of bolts and nuts etc is always viewed from the operating side 8 8 10 9 12 9 M 6 9 9 Nm 7 3 ft lbs 14 Nm 10 3 ft lbs 17 Nm 12 5 ft lbs M 8 24 Nm 17 7 ft lbs 34 Nm 25 ft lbs 41 Nm 30 3 ft lbs M 10 48 Nm 35 4 ft lbs 68 Nm 50 2 ft lbs 81 Nm 59 8 ft lbs M 12 85 Nm 62 7 ft lbs 120...

Page 9: ...tor bar Main frame Attachment carrier Deflector bar Drive Tine support Tines Swath former Rotor gear Transport chassis Rotor chassis Transport holder for tine supports Parking stand Steering Rotor arm shaft Telescopic arm Lift arm Tine cover stowage area ...

Page 10: ...Overview 10 Crate packaging See crate packaging assembly instructions Document number VF16645346 ...

Page 11: ...Overview 11 Quick Set With Quick Set assembly the machine is largely preassembled Main frame complete Rotor chassis All connecting components are fitted on the machine Main frame Rotor chassis ...

Page 12: ...Overview 12 Quick Set packing for small parts Deflector bar assembly material Deflector bar assembly material ...

Page 13: ...off with the switch The control LED lights up when the pilotbox is switched on With the switch select the function and then execute the function with the double acting hydraulic control device Protect electrical parts against moisture The electronic control system pilotbox and electrical plug connec tions must be protected against damp and penetrating moisture Dampness in electronic devices can le...

Page 14: ...relation to the direction of travel Switch position 2 right Machine on the right in relation to the direction of travel Switch position Function Raises and lowers the left rotor Raises and lowers the right rotor Raises the machine into the headland position Folds the machine into the transport work position Swath width and transport height Working depth of the left rotor Working depth of the right...

Page 15: ...the REPORT MISSING PARTS form and send it to the ORDER DESK in Kerteminde straight away Removing the surface protection Remove the surface protection e g Tectyl with which the bare surfaces such as tine arms tine supports and bearing shafts have been coated Grease the bare surfaces using a brush Observe the safety information Observe the safety information when carrying out all work Disregard for ...

Page 16: ...manual of the tractor manufacturer lift slightly and secure Slightly raise the lower link Secure the tractor against rolling away shut off the engine and remove the ignition key Swivel in the parking stand With the lower link in the work position lift it off the ground until the main frame of the machine is tilted approximately 1 degree forwards Engage the lower link at the sides Adjust the lower ...

Page 17: ... the electrical cables Check the electrical cables The electrical cables must not chafe or hang loose Electrical cables that have been torn away or worn through must be replaced Otherwise damage to the machine may be caused as a result 7 pin plug Pilotbox Switch off the pilotbox for all tasks on the machine Always switch off the pilotbox when coupling or uncoupling and when carrying out service or...

Page 18: ... to the double acting hydraulic control device when it is set to the floating position All necessary rake functions are controlled using the double acting hydraulic control device hydraulic connection with colour coding red and yellow Ensure the connection is correct Ensure that the hydraulic system is connected correctly Otherwise injuries and damage to the machine may be caused as a result Red Y...

Page 19: ...ansport chassis using appropriate lifting accessories Release the dowel pins on the transport chassis Lift the transport chassis slightly using lifting accessories Turn the transport chassis axles outwards Lower the transport chassis using lifting accessories Drive in the dowel pins contra rotated by 90 to secure the transport axles Wheels Dowel pins Dowel pins No Quantity Part 1 1 Main frame 2 1 ...

Page 20: ...Quick Set assembly 20 Transport chassis assembly drawing Dowel pins Wheel chock Drive in the dowel pins at 90 to each other ...

Page 21: ...k position Switch on the pilotbox and tractor Select switch position 5 on the pilotbox Using the tractor s hydraulic control device extend the lift arms halfway until the scale stickers on each lift arm are visible Select switch position 4 on the pilotbox ...

Page 22: ...ns from the pivot shaft and place it within reach Slide the supporting disc onto the pivot shaft Slide the rotor chassis onto the pivot shaft Slide the bush onto the pivot shaft Slide the shim onto the pivot shaft Drive in dowel pins contra rotated to secure the pivot shaft Pivot shaft Bore Rotor chassis Pivot shaft Bore Supporting disc 2 dowel pins Bush Shim No Quantity Part 1 2 Lift arm 2 2 Roto...

Page 23: ... of the deflector bar facing away from the direction of travel Fitting the holder for the tine cover Screw the tine cover holder to the deflector bar on both sides of the machine Thread the securing cable through the opening on the holder and secure with a safety splint Deflector bar No Quantity Part 1 1 Deflector bar 2 2 Bolt 3 2 Washer 4 2 Nut Holder Securing cable Deflector bar ...

Page 24: ...flector bar to the guard support on both sides Slide the washer spring and washer onto the deflector bar Slide the deflector bar into the opening of the support Fit the dowel pin Slide the washer spring and washer onto the deflector bar and secure with a split pin Support Dowel pin Washers Spring Clamp for deflector bar with cover plate Clamp for deflector bar Deflector bar ...

Page 25: ...raulic line Attach the hydraulic line with screw in sockets to the rotor using screws Switch positions 6 and 7 on the pilotbox must not be selected Otherwise the hydraulic lines for the working depth of the rotors will be pressurised causing hydraulic fluid to leak out Lighting equipment and warning signs Loosen the illuminated warning signs on the transport chassis swivel into the correct positio...

Page 26: ... PTO shaft to the rotor Secure the PTO shaft s guard tube with chains Secure the chains in such a way that a sufficient slewing range for the PTO shaft is maintained in all operating positions Main drive shaft Auxiliary drive shaft No Quantity Part 1 2 Auxiliary drive shaft Tractor Couple wide angle with freewheel Install coupling of PTO shaft to central transmission ...

Page 27: ...t Lower the lower link of the tractor Set the combination tractor and machine to the smallest steering angle Switch off the tractor and secure it against rolling away Switching off the tractor and securing it Before you dismount Switch off the tractor Remove the ignition key Secure the tractor against rolling away An unsecured tractor can run you over or trap you Serious or fatal injury would be c...

Page 28: ...t one end minimum distance a 20 mm Shorten the slide tube and guard tube by the same dimension Deburr the ends of the tube Remove the swarf Grease the sliding surfaces well Fitting the PTO shaft Make sure that you fit the PTO shaft in the correct installation position There is a marking on the guard tube of the PTO shaft Check the length of the PTO shaft and shorten it if necessary Place the PTO s...

Page 29: ...nal stability is set incorrectly Proceed as follows Switch off the tractor and secure it Control length of the front steering rod L1 approx 2496 mm Control length of the rear steering rod L2 approx 3675 mm Check lengths S of the track rods S 1015 mm Check track A at the front and rear sides of the tyres Front A Rear A 3 mm Track arm Steering arm Track rod Steering rod Front steering rod L1 2496 mm...

Page 30: ...ut any adjustment work you must secure the machine Swing the machine into the headland position using the tractor s hydraulic control device Close the ball valve Secure the tractor against rolling away shut off the engine and remove the ignition key Secure the rotors with suitable lifting accessories using supports It is possible to adjust the position of the rotors laterally to the direction of t...

Page 31: ...screw on the right rotor On the left rotor the position of the adjusting screw is fitted the other way round Tighten adjusting screw Fit and secure the tine supports The swath form is affected by the position of the adjusting screw Move the adjusting screw in the rotational direction of the rotor Late lifting of the tines increases the swath width Move the adjusting screw against the rotational di...

Page 32: ...ting The working depth is optimised during operation in the field via the hydraulic fine adjustment system Release the crank retainer on the rotor chassis and adjust the working depth by turning the crank Basic setting the tines slightly touch the ground After adjusting secure the crank against turning using the retainer Adjust the working depth on the second rotor in the same way One turn of the ...

Page 33: ...d fit them see illustration Secure the tine supports with lynch pins Move the deflector bar to the work position until the latch engages The tine supports for the left rotor are labelled The tine supports for the right rotor are not labelled Lynch pins Rear hole Tine support Tine support for the left rotor Sticker ...

Page 34: ...tine saver Fit one tine saver for each tine pair Visually check that both tine legs run parallel to each other Checking the tine position Check the tine position for each tine If the tine saver is overtightened the tine legs become splayed Check the tine position Loosen the screwed connection until both tine legs run parallel Spare wheel Tine saver Tine leg Direction of rotation of the rotor ...

Page 35: ...e machine into its work position Undo the lock nut Adjust the sliding element using the bolts so that the telescopic arm moves in and out evenly and freely in the headland position Tighten the lock nut Using a brush apply grease to the sliding surfaces of the telescopic arms When readjusting the sliding elements make sure that you first tighten the bolts until they lock max 20 Nm then slacken them...

Page 36: ...at the machine is functioning correctly Check the following dimensions In the event of discrepancies consult your dealer in order that a compensation plate can be fitted Distance from the locking mechanism to the tine support in transport position approx 10 cm 10 cm Tine support Locking mechanism ...

Page 37: ...Adjustment work 37 Checking the hydraulic system ...

Page 38: ...rizontally with the tractor s power lever Use the tractor s hydraulic control unit to fold back the lift arms Switch off the tractor and secure it Close the ball valve Remove the valve cap on the lift arm hydraulic cylinders Press against the valve with the valve cap until air can no longer be heard flowing in Close the valve with the valve cap Disposal Dispose of packaging according to the curren...

Page 39: ...or right working depth Tank line 6 fold valve block Flow divider Double acting hydraulic control device Tractor hydraulics Cylinder for swath width Cylinder for headland Cylinder for single lift right Cylinder for single lift left Pressure line Cylinder for left working depth ...

Page 40: ...rown Red Black Right indicator Right brake light Right rear light Right side light Yellow White Red Brown Black White Left side light White Black Black Connectors and sockets 7 pin in accordance with ISO 1724 Left rear light Left indicator Left brake light Earth Connecting plug 7 pin in accordance with ISO 1724 ...

Page 41: ...olenoid valve switching status The LEDs on the solenoid valves light up when a solenoid valve is open The following overview can be used to check individual switching statuses Overview of the switching statuses Y1 Y2 Y6 Y5 Y7 Y4 Y3 Y8 ...

Page 42: ...Circuit diagrams 42 Terminal diagram control box ...

Page 43: ...Circuit diagrams 43 ...

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