VIAIR 50044 User Manual Download Page 6

TLC DUAL 444C OBA 1.5 GAL / 200 PSI

USER MANUAL

AIR TANK & PLUMBING 

(CONT'D)

MOUNTING THE TANK:

We have included 6 pieces of rubber bushings in your tank mounting hardware. You have the option 

of using two layers of rubber bushings on one of your tank legs to slightly tilt tank toward the drain 

cock port to improve drainage properties. Use the provided longer bolts, and corresponding washers, 

lock washers and nuts to mount the tank to a suitable chassis or other place on your vehicle.

IMPORTANT: 

-  Tank is rated for 200 PSI maximum working pressure.

-   Tank is NOT to be used as a breathing device.

-   Use only attachments or tools rated for 200 PSI working pressure or less. 

CAUTION! DO NOT PRESSURIZE YOUR TANK UNTIL YOU HAVE INSTALLED 

ALL NECESSARY PORT FITTINGS AND ACCESSORIES.

-   Apply sealant to threads of fittings prior to assembly and tighten each part with a wrench.

-   Do not over tighten if your port fittings are made from brass, since brass threads can be stripped.

-   Bleed pressure from tank before servicing or adding attachments. 

WARNING: FAILURE TO DRAIN TANK AND REMOVE CONDENSATION

WILL CAUSE TANK TO RUST PREMATURELY.

-  To remove accumulated condensation inside the tank, bleed pressure from tank using the drain 

cock until pressure is approximately 5-20 PSI. 

-  Drain tank by opening the drain cock drain valve and close after draining tank.

-  If drain cock valve is plugged, release all air pressure from tank, remove drain valve and clean, 

then reinstall. 

IMPORTANT

: Please observe air tank's Date of Manufacture (stamped on tank leg). 

Replace air tank 2 to 5 years from date air tank was first used, or use the date of manufacture as 

reference. Adhering to air tank draining guidelines will prolong the life of your air tank. 

PLEASE NOTE: RUSTED TANKS CAN FAIL CAUSING EXPLOSIONS OR FATAL INJURIES.

Discard tank immediately if tank is rusted.

SAFETY VALVE:

 When using a safety pressure relief valve, point the safety pressure relief valve away 

 

from your body when releasing air. Use the pull ring on the safety relief valve to vent pressure from 

the tank before servicing.

DUAL AIR COMPRESSOR INSTALLATION

Please follow these installation instructions to enjoy the best use of your onboard air system. 

CAUTION - To reduce risk of electrical shock or electrocution:

-  Do not disassemble the compressor. Do not attempt repairs or modifications.

 

Refer to qualified service agencies for all service and repairs.

-   Do not use this product in an area where it can fall or be pulled into water or liquids.

-   Do not reach for this product if it has fallen into liquid. 

-   Use this compressor with 12-Volt DC systems only.

-  This product should never be left unattended during use.

Summary of Contents for 50044

Page 1: ......

Page 2: ...otector resets Always cut off power source when thermal overload protector becomes activated Wear safety glasses or goggles when operating this product Use only in well ventilated areas INSTALLATION Please read and follow the installation instructions carefully to avoid injury or damage to the compressor or your vehicle Each of our air compressors and parts have been carefully produced and package...

Page 3: ...REDUCER REDUCER 5 0 0 35 15 10 1 20 25 30 2 REDUCER REDUCER REDUCER REDUCER ...

Page 4: ......

Page 5: ...nstalled in any other position than upright on the tank s mounting legs Be sure that all fittings are accessible later in the installation process since you will have to plumb air lines to each fitting as needed to utilize the air tank Plumbing Diagram Figure 1 P N 20011 DUAL OBA PLUMBING DIAGRAM Typical System Configuration May Vary Depending on Installation Tank Drain Cock Safety Valve Pressure ...

Page 6: ...l pressure is approximately 5 20 PSI Drain tank by opening the drain cock drain valve and close after draining tank If drain cock valve is plugged release all air pressure from tank remove drain valve and clean then reinstall IMPORTANT Please observe air tank s Date of Manufacture stamped on tank leg Replace air tank 2 to 5 years from date air tank was first used or use the date of manufacture as ...

Page 7: ...ompressors in the location where it will be mounted 3 Route ground wire to the negative post of the battery or to an appropriate grounding point and cut ground wire to length as needed 4 Mount the air compressors with the eight sets of 13 64 5 mm bolts nuts washers and locking washers provided Use of thread locker is recommended 5 NOTE For Remote Inlet Air Filter Installation refer to Remote Inlet...

Page 8: ...ilter element more often 4 Regularly clean dust and dirt from compressor 5 Your air compressor is equipped with permanently lubricated maintenance free motor Never lubricate compressor 6 Repairs should be performed by Manufacturer or Manufacturer s Authorized Service Agencies only CAUTION Never touch the air compressor or fittings connected to the air compressor with bare hands during or immediate...

Page 9: ... a wrench 3 Routing Air Line to Tank Route the air line tubing on the Dash Panel Gauge to the tank Do not cut air line yet in some cases a hole may need to be drilled to enable the air line to pass through panels to the tank location Make sure that the air line tubing is protected from any sharp edges of the drilled hole using grommet strip supplied Connect to the tank using the 1 4 compression fi...

Page 10: ......

Page 11: ... needle in the gauge to settle and show the accurate pressure reading You can also check tire pressure by simply connecting the TLC Inflator to a tire valve stem 4 Storage Always store the TLC Inflator in the carry bag provided to protect it from impact or damage WARNING Never operate at any pressure exceeding the max reading on the gauge Use caution when attaching or removing air chuck from valve...

Page 12: ... tank to drain Drain tank more frequently 2 Move compressor to area with less humidity or use air line filter Compressor will not run 1 No power or power switch in OFF position 2 Blown fuse 3 Motor overheated 4 Faulty pressure switch 1 Make sure compressor switch is ON 2 Disconnect compressors from power source replace fuse Refer to Specifications section for correct fuse Amperage 3 Let compressor...

Page 13: ...50 PSI 100 450 IG SERIES 150 PSI 100 460 SERIES 150 PSI 100 480 SERIES 200 PSI 100 50 200 PSI 485 SERIES 200 PSI 100 100 200 PSI ABOUT COMPRESSOR DUTY CYCLE Duty cycle refers to the amount of time a compressor can be operated in a given time period at 100 PSI and a standard ambient temperature of 72 F It is commonly expressed in percentage format Compressor on time on time off time Duty Cycle ONE ...

Page 14: ... Hose and tank if applicable after each use b Replace compressor air filter element periodically if applicable Replacement frequency depends on operating frequency and operating environment For frequent use in dusty environment we recommend that you replace air filter element at least once a month c Regularly clean dust and dirt from compressor cooling fins and or motor housing d Your air compress...

Page 15: ...ch 87 86 30 85 Battery 12V 40A Relay Fuse To Keyed Power Source To Lamp Circuit Dash Panel Amp Draw Length of wire from battery to compressor in feet 5 10 15 20 5 16 16 16 14 10 16 14 12 10 15 16 12 10 10 20 14 10 10 8 25 14 10 8 6 30 12 10 8 6 40 12 8 6 6 50 10 6 6 4 60 10 6 4 4 WIRE REFERENCE 30 Red 85 White 86 Black 87 Blue ...

Page 16: ...y to VIAIR Corporation and no ownership rights are hereby transferred No part of the Manual shall be used reproduced translated converted adapted stored in a retrieval system communicated or transmitted by any means for any commercial purpose including without limitation sale resale license rental or lease without the prior express written consent of VIAIR VIAIR does not make any representations w...

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