VIAIR 485C User Manual Download Page 3

MOUNTING AND WIRING

1.  Disconnect ground cable from vehicle’s battery.

2.   Temporarily position the air compressor in the location where it will be mounted.  

3.   Route ground wire to the negative post of the battery or to an appropriate grounding point and 

 

  cut ground wire to length as needed. 

4.   Mount air compressor with the four sets of bolts, nuts, washers, and locking washers provided.  

  (See Fig. 2 for Mounting Instructions) Use of thread sealant is recommended.

5.  

NOTE:

 For Remote Inlet Air Filter Installation, refer to Remote Inlet Air Filter Installation 

 

  Instructions included in the Remote Inlet Air Filter Pack. 

6.   VIAIR air compressor(s) come equipped with heavy duty heat resistant leader hose(s) with 3/8"  

  NPT fittings.  This leader hose is designed to prolong the life of your air line.  

  Do not remove this leader hose from air compressor.

7.

   IMPORTANT:

 Please note, the leader hose that comes with your compressor has a built-in inline  

  check valve.  Do Not remove inline check valve from leader hose.    

8.   Select proper location to mount leader hose with hose bracket provided.  Avoid locations where  

  leader hose may become tangled with wires and other hoses.  

9.   To mount hose bracket, drill hole with 3/16" drill bit and push self–anchoring hose bracket pin  

  into hole.  Route leader hose through hose bracket and secure hose by pressing bracket clamp  

  into locked position.  

10. To remove hose from the hose bracket, simply press down on the hose clamp release tab to  

  release bracket clamp. (Fig. 3)

11. Connect compressor’s positive lead wire to one of the leads of your pressure switch.  

12. Make sure that your compressor setup is properly fused.  For appropriate fuse size, refer to 

  amp draw of compressor in the specifications section of this manual.  

13. Always locate fuse as close as possible to power source.  

14. Before connecting to power source, re-check to make sure that all connections are 

  made properly.  

15. Connect and test compressor system by running the compressor for a short time to build up  

  pressure in your air tank.  

16. Once air pressure reaches preset cut out pressure of your pressure switch, the compressor 

  will shut off.   Inspect all air line connections for leaks with soap and water solution.  If a leak 

  is detected, the air line may not be cut squarely or pushed all the way in.  Repair connections 

  as needed. 

 

(Fig. 1) 485C Compressor Installation Parts List: 

 

A.  Hose Bracket (1pc)

B. Mounting Bolts (4pcs)

C. Flat Washers (8pcs)

D.  Locking Washers (4pcs)

E.  Nuts (4pcs)

F.   3/8NPT F x 1/2" Barbed Fitting  (1pc)

G.  3/8NPT M x 1/2" Barbed Fitting (1pc)

H. Remote Mount Filter Air Line (1pc) 

I.   Air Line Clips (3pcs)      

J.  Screws (3pcs)

K.  Remote Inlet Air Filter with Filter Element and Filter Cover (1pc)

USER MANUAL

485C COMPRESSOR KIT 

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Summary of Contents for 485C

Page 1: ...MPRESSOR KIT PART NO 48502 IMPORTANT It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product SAVE THIS MANUAL FOR FUTURE REFERENCE USER MANUAL 48500 48502 ...

Page 2: ...oid injury or damage to the compressor or your vehicle Each of our air compressors and parts have been carefully produced and packaged Before installation please familiarize yourself with Installation Parts List Fig 1 of this manual Guidelines for Selecting Mounting Location The selection of proper mounting location for your air compressor will help ensure a long and trouble free compressor servic...

Page 3: ...te leader hose through hose bracket and secure hose by pressing bracket clamp into locked position 10 To remove hose from the hose bracket simply press down on the hose clamp release tab to release bracket clamp Fig 3 11 Connect compressor s positive lead wire to one of the leads of your pressure switch 12 Make sure that your compressor setup is properly fused For appropriate fuse size refer to am...

Page 4: ...battery we recommend that you keep the vehicle s engine running while using the air compressor 6 ONLY OPERATE THE AIR COMPRESSOR IN WELL VENTILATED AREAS 7 Compressor performance is enhanced when operating compressor with vehicle s engine running MAINTENANCE REPAIRS 1 Periodically check all electrical fittings connections Clean and tighten as needed 2 Periodically check all mounting screws Tighten...

Page 5: ...on 23 Amps Recommended Fuse 30 Amps Motor Type Permanent Magnetic Horsepower 1 4 Max Working Pressure 200 PSI Max Duty Cycle 72ºF 100 200 PSI 100 Minutes On Off 72ºF 100 PSI Continuous Max Ambient Temperature 158ºF Min Ambient Temperature 40ºF Auto Reset Thermal Protection Yes USER MANUAL 485C COMPRESSOR KIT ...

Page 6: ... COMPRESSOR DUTY CYCLE Duty cycle refers to the amount of time a compressor can be operated in a given time period at 100 PSI and a standard ambient temperature of 72 F It is commonly expressed in percentage format Compressor on time on time off time Duty Cycle ONE HOUR DUTY CYCLE MINUTES ON 100 PSI 72 F MINUTES OFF 9 5 Min On 55 Min Off 10 6 Min On 54 Min Off 15 9 Min On 51 Min Off 20 12 Min On 4...

Page 7: ...uently 2 Move compressor to area with less humidity or use air line filter Compressor will not run 1 No power or power switch in OFF position 2 Blown fuse 3 Motor overheats 4 Faulty pressure switch if hooked up to a pressure switch 1 Make sure compressor switch is ON 2 Disconnect compressor from power source replace fuse Refer to Specifications section for correct fuse amperage 3 Let compressor co...

Page 8: ... the Manual shall be used reproduced translated converted adapted stored in a retrieval system communicated or transmitted by any means for any commercial purpose including without limitation sale resale license rental or lease without the prior express written consent of VIAIR VIAIR does not make any representations warranties or guarantees express or implied as to the accuracy or completeness of...

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