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325C - 350C - 400C - 450C COMPRESSOR KIT

TROUBLESHOOTING GUIDE:

Tank pressure drops when 
compressor(s) shut off

1. Loose drain cock
2. Check valve leaking
3. Loose connections

1. Tighten drain cock
2. Replace check valve or

  compressor

3. Check all connections with

  soap and water solution  
  and tighten

Compressor runs 
continuously and air flow 
lower than normal

1. Excessive air usage
2. Loose connections
3. Worn piston ring or inlet

  valve.

4. Clogged air filter element 

1. Decrease air usage
2. Check all connections with

  soap and water solution 
  and tighten.

3. Replace compressor
4. Replace air filter element 

Compressor runs 
continuously causing 
safety valve (if equipped) 
to open

1. Faulty pressure switch
2. Defective safety valve

1. Replace pressure switch
2. Replace safety valve

Excessive moisture in 
discharge

1. Excessive water in air tank
2. High humidity

1. Drain tank, tilt tank to drain.

 Drain tank more frequently

2. Move compressor to area

 with less humidity, or use 
 air line filter

Compressor will not run

1. No power, or power switch

  in OFF position

2. Blown fuse
3. Motor overheats
4. Faulty pressure switch  
    (if hooked up to a  
    pressure switch).

1. Make sure compressor

 switch is ON   

2. Disconnect compressor

 from power source, replace 
 fuse.  (Refer to Specifications 
 section for correct 
  fuse amperage)

3. Let compressor cool off for

 about 30 minutes to allow 
 thermal overload switch to reset.

4. Replace pressure switch

Thermal overload 
protector cuts out 
repeatedly

1. Lack of proper ventilation or

 ambient temperature is too high

2. Compressor valves failed

1. Move compressor to well

 ventilated area, or area with 
 lower ambient temperature

2. Replace compressor

Excessive knocking 
or rattling

1. Loose mounting bolts
2. Worn bearing on eccentric or

 motor shaft

3. Cylinder or piston ring is worn

1. Tighten bolts
2. Replace bearing or 
    piston assembly
3. Replace piston or compressor 

CAUTION:  NEVER DISASSEMBLE COMPRESSOR WHILE 

COMPRESSOR IS PRESSURIZED.

USER MANUAL

PROBLEM:

POSSIBLE CAUSE(S) 

CORRECTIVE ACTION 

Summary of Contents for 325C

Page 1: ...C AIR COMPRESSOR KIT PART NO 40040 450C AIR COMPRESSOR KIT PART NO 45040 IMPORTANT It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product SAVE THIS MANUAL FOR FUTURE REFERENCE USER MANUAL 325C 350C 400C 450C ...

Page 2: ...r or your vehicle Each of our air compressors and parts have been carefully produced and packaged Before you begin installation please familiarize yourself with Installation Parts List Fig 1 of this manual Guidelines for Selecting Mounting Location The selection of proper mounting location for your air compressor will help ensure a long and trouble free compressor service life Please pay close att...

Page 3: ...the hose bracket simply press down on the hose clamp release tab to release bracket clamp Fig 3 11 Connect compressor s positive lead wire to one of the leads of your pressure switch 12 Make sure that your compressor setup is properly fused For appropriate fuse size refer to amp draw of compressor in the specifications section of this manual 13 Always locate fuse as close as possible to power sour...

Page 4: ...vehicle s engine running while using the compressor 6 Only operate compressor in well ventilated areas 7 The use of a relay is strongly recommended for installation of this compressor but not included 40 amp relay value or higher per compressor recommended MAINTENANCE REPAIRS 1 Periodically check all electrical and fittings connections Clean and tighten as needed 2 Periodically check all mounting ...

Page 5: ...F Min Ambient Temperature 40 F Auto Reset Thermal Protection Yes Dimensions 7 4 L x 3 9 W x 6 75H Net Weight 8 55 Lbs Part No 40040 400C Air Compressor Kit Silver CE Spec Motor Voltage 12 Volts Max Current Consumption 30 Amps Motor Type Permanent Magnetic Horsepower 1 4 Max Working Pressure 150 PSI Max Duty Cycle 72 F 100 PSI 33 Minutes On Off 72 F 100 PSI 15 On 30 Off Max Restart Pressure 200 PSI...

Page 6: ...ns that compressor can be operated at 100 PSI 72 F for 10 Minutes ON and 30 Minutes OFF 10 Min On 10 Min On 30 Min Off 10 Min 40 Min 25 Duty Cycle DUTY CYCLE REFERENCE CHART DUTY CYCLE 100PSI 72 F MINUTES ON OFF 15 6 Min On 34 Min Off 20 8 Min On 32 Min Off 25 10 Min On 30 Min Off 30 13 Min On 30 Min Off 33 15 Min On 30 Min Off 100 Continuous Duty ABOUT RATED WORKING PRESSURE To ensure trouble fre...

Page 7: ...re frequently 2 Move compressor to area with less humidity or use air line filter Compressor will not run 1 No power or power switch in OFF position 2 Blown fuse 3 Motor overheats 4 Faulty pressure switch if hooked up to a pressure switch 1 Make sure compressor switch is ON 2 Disconnect compressor from power source replace fuse Refer to Specifications section for correct fuse amperage 3 Let compre...

Page 8: ... after a Return Goods Authorization RGA number has been assigned by VIAIR Corporation To obtain an RGA number fax a copy of your receipt to 949 585 0188 For complete warranty details visit www viaircorp com warranty IMPORTANT THIS WARRANTY COVERS PRODUCT DEFECTS ONLY IT DOES NOT COVER INCIDENTAL OR CONSEQUENTIAL DAMAGES AS RESULT OF MISUSE OR ABUSE VIAIR CORPORATION 15 EDELMAN IRVINE CA 92618 TEL ...

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