Vetus M Series Page 111 Operation Manual Download

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109

9 Troubleshooting

Fault finding table

3 Engine cranks but will not start, smoke from exhaust

Possible fault

Remedy

Faulty injector/injection pump.

Check, replace if required.

Air in fuel system.

Check and bleed.

Wrong fuel quality or contami-
nated fuel.

Check fuel. Drain and flush fuel
tank. Replace with new fuel.

Incorrect injection timing.

Check / adjust.

Setting of stop valve incorrect.

Check / adjust.

Incorrect lube oil SAE class or
quality for ambient temperature.

Replace.

Faulty glow plugs.

Check / replace.

Insufficient intake air.

Check.

Intake air filter clogged .

Clean/replace

Incorrect valve clearance.

Adjust.

4 Engine starts but runs unevenly (rough idling) or stalls

Possible fault

Remedy

(Nearly) Empty fuel tank.

Refill.

Fuel supply line restricted.

Check / clean.

Fuel filter clogged with water
and/or contamination.

Check or replace.

Vent line of fuel supply tank
clogged.

Check / clean.

Faulty injector/injection pump.

Check, replace if required.

Leaking fuel supply line or fuel
injection line.

Check / replace.

Air in fuel system.

Check and bleed.

Wrong fuel quality or contami-
nated fuel.

Check fuel. Drain and flush fuel
tank. Replace with new fuel.

Exhaust restricted.

Check.

Incorrect valve clearance.

Adjust.

Idle setting too low.

Check/ adjust.

Clogged filter of electric fuel lift
pump.

Check / clean.

Summary of Contents for M Series

Page 1: ...Operation manual M LINE Marine Diesel Engines 345102 01 ...

Page 2: ...ii ...

Page 3: ...epairs or Spare Parts see page 6 We reserve the right to make any changes without previous notice Copyright 2019 Vetus B V Schiedam Holland Serial numbers Engine serial number Vetus Engine serial number Mitsubishi Gearbox serial number M2 13 M2 18 M3 29 M3 28 SOLAS M4 35 M4 15 SOLAS M4 45 M4 17 SOLAS M4 56 M4 55 SOLAS 345102 01 ...

Page 4: ... is considered to be contrary to the intended purpose The manufacturer will not not as sume responsibility for any damage resulting therefrom The risks involved are to be borne by the user Use in accordance with the intended pur pose also implies compliance with the con ditions laid down by the manufacturer for operation maintenance and servicing The engine should only be operated maintained and s...

Page 5: ...ine oil change 56 Battery cables and connections 60 Gearbox oil level check 64 Fuel filter replacement 65 Cleaning filter fuel lift pump 66 Bleeding after fuel filter replacement 67 Changing the gearbox oil 68 Flexible engine mounts hose connections and fasteners 69 Checking valve clearance 70 Checking the V belt 74 Checking valve oil sump ventilation 76 Raw water pump inspection 77 Coolant replac...

Page 6: ... also advise that a potential danger exists that can lead to serious injury or death Note Emphasises important procedures circum stances etc Symbols Indicates that the relevant procedure must be carried out Indicates that a particular action is for bidden Pass the safety precautions on to other peo ple who will use the engine General rules and laws concerning safety and accident prevention must al...

Page 7: ... Only refuel with the engine stopped Never put flammable materials in the vicin ity of the engine Keep the engine and engine compartment clean Remove all inflammable materials such as fuel oil and other litter before it builds up in the vicinity of the engine Connecting emergency extra starting bat tery Proceed as follows when an extra starting battery is used to jump start the engine First connec...

Page 8: ...rking on or close to the engine before you start it Re move all foreign objects from around the engine such as litter oil tools and other components that are not part of the engine Install all protective covers To prevent injury make sure that all protec tive covers and cover plates are replaced over moving parts Remove any tool used to turn the engine over If you leave this in position serious in...

Page 9: ...freeze make yourself vomit and consult a doctor imme diately If antifreeze comes in contact with your eyes wash them out immediately with plenty of water and consult a doctor Make sure that you are wearing suitable clothing before starting work For your own safety you will most likely need special equipment safety helmet eye protection safety boots safety gog gles heavy gloves ear protectors etc U...

Page 10: ... suddenly this can cause the coolant temperature to rise rapidly and moving parts to seize First let the engine run in neutral to al low the hot parts of the engine to cool down stop the engine and allow it to cool and then gradually top up the coolant Remember adding coolant to an overheated engine can cause damage to the cylinder head If the fan belt is broken Immediately stop the engine If an e...

Page 11: ...rily all components described in this manual are mounted to your engine We have endeavoured to highlight any differ ences so that you will able to locate the oper ating and maintenance instructions relevant to your engine quickly and easily Please read this manual before starting your engine and always observe the operating and maintenance instructions We are available to help with any additional ...

Page 12: ...XXX A XXXXXXXXXXXX XXX XXXXXXXX 10 2 Introduction Data tag Serial number 1 Engine data tag The Vetus engine serial number and perfor mance data are printed on the engine data tag Model and engine serial number must be giv en when ordering spare parts 2 Engine data tag location The type plate is positioned as shown 3 Engine serial number The Mitsubishi engine serial number is stamped on the fuel in...

Page 13: ...ation The direction of rotation is viewed towards the flywheel counter clockwise 5 Fuel pump seal Caution Breaking the seals on the regulator to alter the settings of maximum rpm and maximum injector volume may only be carried out by authorised Vetus Service personnel Breaking the seals and altering the settings can lead to Accelerated wear of engine components Increased fuel and oil consumption I...

Page 14: ...ne IN 2 Calorifier connection engine OUT 3 Cooling system air bleed nipple Con nection for extra expansion tank Keel cooling model only 4 Oil filler cap 5 Filler cap for cooling system 6 Expansion tank 7 Heat exchanger 8 Cooling system drain plug 9 V belt 10 Alternator 11 Starter motor 12 Exhaust injection bend ø 40 mm ...

Page 15: ... Fuse 17 Fuel lift pump 18 Connection electrical system 19 Fuel supply pipe connection ø 8 mm 20 Air inlet silencer Air filter 21 Oil dipstick 22 Connection for throttle push pull cable 23 Gearbox filler cap 24 Water separator fuel filter drain plug 25 Gearbox 26 Fuel return pipe connection ø 8 mm 27 Oil filter 28 Manual operation of electric stop 29 Raw water inlet ø 20 mm 30 Raw water pump 31 Fu...

Page 16: ... nection for extra expansion tank Keel cooling model only 3 Oil filler cap 4 Filler cap for cooling system 5 Expansion tank 6 Heat exchanger 7 Cooling system drain plug 8 Airvent connection 9 Calorifier connection engine IN 10 V belt 11 Raw water inlet ø 20 mm 12 Raw water pump 13 Alternator 14 Starter motor 15 Connection for gearbox push pull cable 16 Gearbox drain plug ...

Page 17: ...0 Fuse 21 Fuel lift pump 22 Connection electrical system 23 Fuel supply pipe connection ø 8 mm 24 Air inlet silencer Air filter 25 Oil dipstick 26 Fuel pump air bleed nipple 27 Gearbox 28 Gearbox filler cap 29 Water separator fuel filter drain plug 30 Gearbox oil dipstick 31 Fuel return pipe connection ø 8 mm 32 Cooling system drain plug 33 Oil filter 34 Manual operation of electric stop 35 Connec...

Page 18: ... Voltmeter 3 Starter pre heat switch lock 4 Warning light high raw water temperature 5 Warning light low oil pressure 6 Warning light high coolant temperature 7 Warning light battery charging 2 Introduction Control panels Panel model MP22 Panel excl voltmeter model MP21 Panel model MP10 1 This is an option not fitted as standard VD00576 VD00575 ...

Page 19: ...chometer Operating hours counter 2 Voltmeter 3 Starter pre heat switch lock 4 Warning light high raw water temperature 5 Warning light low oil pressure 6 Warning light high coolant temperature 7 Warning light battery charging 2 Introduction Control panels option Panel model MP34 Panels model MP10 MP22 MP34 for SOLAS engines only 1 This is an option not fitted as standard VD00631 VD02043 ...

Page 20: ...ting hours counter 2 Voltmeter 3 Starter pre heat switch lock 4 Warning light high raw water temperature 5 Warning light low oil pressure 6 Warning light high coolant temperature 7 Warning light battery charging 2 Introduction Control panels option Panel model MP22 for keel cooled engines with second alternator only Panel model MPA22 1 This is an option not fitted as standard VD00630 VD00952 ...

Page 21: ...rottle reverse throttle 19 2 Introduction Control lever 6 Operating lever Operating lever for 1 or 2 engines The control lever works as shown in the dia gram Starting from neutral put the engine in ahead or astern by moving the lever 35 forwards or backwards The throttle lever operates at an angle of 60 forwards and 60 reverse VD00788 ...

Page 22: ...with oil through the filler neck on top of the valve cover For quantity and oil specification see page 118 and 126 Check the oil level with the dipstick see page 48 A second oil filling cap is located at the distri bution cover Engine Oil 15W40 API CF4 CG4 CH4 CI4 ACEA A3 B3 A3 B4 E7 For example Vetus Marine Diesel Engine Oil 15W40 Shell Rimula R4 L 15W40 litres Imp pt US pt M2 2 3 4 0 4 9 M3 3 4 ...

Page 23: ...e oil level with the dipstick see page 64 ZF Hurth For quantity and oil specification see page 128 Check the oil level with the dipstick see page 64 Vetus engines are normally equipped with Technodrive or ZF Hurth gearboxes In case your engine is equipped with another brand of gearbox follow the in structions given in the supplied owners manual VD00975 VD00975 ...

Page 24: ...air can escape from the cooling system Fill the cooling system Use a mixture of 40 antifreeze ethylene glycol based and 60 tap water or use a spe cial coolant For specifications see page 129 Caution Never fill the cooling system with sea water or brackish water Note If a water heater is connected to the engine see page 26 and 27 Coolant quantity litres Imp pt US pt M2 2 2 3 9 4 6 M3 3 0 5 3 6 3 M4...

Page 25: ...ioning The level of the coolant must be approx 1 cm 3 8 below the lower edge of the filler neck Bleeding will take place automatically during filling Replace the filler cap Reinstall the bolt in the thermostat cover VD00158 VD00980 VD00981 ...

Page 26: ...cap do not open Remove the pressure cap 2 of the extra expansion tank Use a mixture of 40 antifreeze ethylene glycol based and 60 tap water or use a spe cial coolant For specifications see page 129 VD00925 VD00932 Coolant quantity engine only litres Imp pt US pt M2 3 0 5 3 6 3 M3 4 0 7 0 8 4 M4 7 2 12 7 15 2 Caution Never fill the cooling system with sea wa ter or brackish water Note If a water he...

Page 27: ...25 3 First commissioning Top up the extra expansion tank to the min imum level Reinstall the pressure cap 2 VD00929 VD00953 ...

Page 28: ...ll be filled and bled auto matically during filling of the cooling system Remove the do not open cap 1 and fill the cooling system via the filler neck Add coolant into the expansion tank 2 un til minimal level has been reached Use a mixture of 40 antifreeze ethylene glycol based and 60 tap water or use a spe cial coolant For specifications see page 129 VD00895 VD00925 Caution Never fill the coolin...

Page 29: ... not be filled and bled automatically during filling of the cooling system Fill the cooling system via the expansion tank 2 Open valve 3 during filling and bleeding the system Use a mixture of 40 antifreeze ethylene glycol based and 60 tap water or use a spe cial coolant For specifications see page 129 VD00896 VD00925 Note Remember to close valve 3 after filling the system Caution Never fill the c...

Page 30: ...For fuel grade see page 124 Bleed the fuel system see page 54 9 Other preparations Check that the battery is charged and check the battery cable connections Set the main switch to position on Open the sea cock Check that the gearbox control lever is set to neutral Warning Never fill the fuel tank while the engine is running Do not spill fuel Prevent unnec essary pollution VD00002 VD00789 ...

Page 31: ...minutes at idling speed Stop the engine Check the oil level If necessary top up to the indicated level Start the engine Allow the engine to test run for about 10 minutes at idling speed Stop the engine Check that the engine and all connections fuel coolant and exhaust for leaks Caution Stop the engine immediately if it makes any strange noises vibrates excessively or if black smoke comes out of th...

Page 32: ... normal working tem perature Open the cap on the filler neck Vary the revolutions between idling and 2000 rev min Add coolant if necessary Replace the cap on the filler neck Check the coolant temperature 12 Sea trial Check the operation of the remote control Carry out a sea trial VD00663 VD00984 VD00791 ...

Page 33: ...engine to run faster than 3 4 of maximum RPM After the first 50 operation hours carry out the following maintenance Drain water from fuel filter see page 53 Engine oil change see page 56 Replace oil filter see page 58 Replace fuel filter see page 65 Change gearbox oil see page 68 Check V belt see page 74 Check flexible engine mounts see page 69 Check engine for leaks see page 69 Check tightness of...

Page 34: ...r long this helps prevent corrosion as well as protecting against frost damage For specifications see page 129 Never run the engine without a thermostat Use a good quality lubricating oil For speci fications see page 126 Use a good quality diesel fuel that is free of water and other pollutants Always stop the engine immediately if one of the warning lamps for oil pressure high coolant temperature ...

Page 35: ...ge 20 and further if the en gine is being commissioned for the first time After repair work Check that all guards have been replaced and that all tools have been removed from the en gine When starting with pre heating do not use any other substance e g injection with Easy Start Doing so could result in an accident ...

Page 36: ...eutral position 1 Control lever Set the control lever to half throttle without engaging the gearbox 2 Control panel The starter switch on the control panel is key operated or knob operated for SOLAS en gines only The knob has exactly the same functions as the starter key Warning Never start the engine with the fuel injec tion pump removed Disconnect battery VD00923 VD02055 ...

Page 37: ...off Hold the key in this position for about 6 sec onds Ambient Tem perature Pre heating time Above 5 C 41 F about 6 seconds 5 C to 5 C 41 F to 23 F about 12 seconds Below 5 C 23 F about 18 seconds Maximum pre heating time 1 minute Caution To prevent the glow plugs from burning out never exceed the stated maximum pre heat ing time 3 Switching on Turn the start key on the instrument panel clock wise...

Page 38: ... engine fires the key will return to the on position and throttle back Leave the key in this position while the engine is running Caution Release the key if the engine does not fire within 10 seconds Let the starter motor cool for 30 seconds be fore turning the key to the start position again VD00109 VD00110 ...

Page 39: ... engine immediately 1 Let the engine run for 5 to 10 minutes in neu tral A good warm up is essential to ensure maximum lifetime and good performance Never turn the main switch off while the en gine is running Caution Never turn the key to the start position while the engine is running Doing so will damage the starter motor 1 Only engines with intercooling VD00629 VD02057 ...

Page 40: ...position Re set the trip mechanism by lifting the plunger 1 allowing the trip lever 2 to move upwards Place the handle 3 on the spring starter 8 Winding the springs Using the handle 3 clockwise to wind the springs For a warm engine wind until the white springs are visible through the inspection window 4 For a cold engine wind further until the red springs are visible through the inspection window ...

Page 41: ...l it holds out Throttle back as soon as the engine runs Leave the key in the ON position while the engine is running Note If the engine does not start first time allow it to come to a complete rest before retrying VD02008 VD02007 Caution Never leave the spring starter part wound Note It is possible to unwind the starter should the need occur by turning the handle anti clockwise Additional force wi...

Page 42: ...f revolutions per minute of the engine Also the number of running hours is indicat ed Warning Avoid idling for more than 10 minutes This can lead to carbon deposits in the com bustion chambers and incomplete combus tion of fuel VD00577 Idling speed M2 13 M2 18 850 rpm M3 29 M3 28 SOLAS 900 rpm M4 35 M4 45 M4 15 SOLAS M4 17 SOLAS 840 rpm M4 56 M4 55 SOLAS 900 rpm ...

Page 43: ...g the temperature of the internal cooling system Fot the operating temperature see technical data page 119 In case the engine is overheated turn off the engine and establish the cause see fault find ing table page 106 115 13 Oil pressure gauge With the engine at operating temperature the oil pressure is When idling at least 1 bar 7 psi In case the oil pressure is too low turn off the engine and es...

Page 44: ...ing lights should light up while the engine is running 15 Alarm buzzer Oil pressure battery charging and tempera ture indicator lights are all connected to an alarm buzzer If this alarm buzzer sounds while running Stop the engine immediately VD002058 VD02059 ...

Page 45: ...VD02045 VD00106 16 Stopping Reduce engine speed to idle and shift the gearbox to Neutral Turn the key entirely to the left through the Off position When the engine has stopped turn the key to the Off position Note Never stop the engine immediately after it has been in operation for a long time Allow the engine to idle for a few minutes before stop ping Note If the engine is not to be used for some...

Page 46: ...orm each function at the indicated time interval The intervals stated are for normal operation al conditions Service the unit more frequent ly under severe conditions Failure to carry out maintenance can result in faults and permanent damage to the engine No claim can be made on the Guarantee if maintenance has been neglected ...

Page 47: ... counter Amounts of oil fuel and coolant needed for topping up The dates and intervals at which the oil and coolant are changed Oil pressure and coolant temperature Parts on which maintenance is conducted and type of maintenance adjustment repair or replacement and the results of each procedure Changes in operating conditions such as Exhaust gas became black etc ...

Page 48: ...ine mounts 69 Check engine for leaks 69 Check tightness of all fasteners bolts and nuts 69 Check V belt 74 Every 100 hours at least once every year page Drain water from fuel filter 53 Replace oil filter 58 Battery cables and cable connections 60 Check gearbox oil level 64 Every 250 hours at least once every year page Engine oil change 56 Every 500 hours at least once every year page Replace fuel ...

Page 49: ...t any maintenance work Every 500 hours page Check glow plugs 1 Check and adjust injector pressure 1 Every 1000 hours at least once every 2 years page Raw water pump inspection 77 Replace coolant 80 Replace air filter 84 Every 1000 hours page Check starter motor 85 Check alternator 85 Check turbocharger 1 When required page Bleeding fuel system 54 Check idle rpm 86 Cleaning heat exchanger 2 88 ...

Page 50: ...l must be at or near the upper mark on the dipstick 1 If necessary top up with the same brand and type of oil 3 Topping up oil The oil filling cap is on top of the the valve cover A second oil filling cap is located at the distru bution cover see page 20 1 The difference between the two oil level marks is VD00155 VD00982 VD00976 litres Imp pt US pt M2 1 25 2 2 2 6 M3 1 3 2 3 2 7 M4 1 8 3 2 3 8 ...

Page 51: ... 49 VD00968 VD02061 6 Maintenance Checking engine oil level For free fall life boats 4 Position of the boat Determine the angle on which the boat is positioned 5 Oil level The oil level must be at or near the with H in dicated level on the dipstick 1 If necessary top up with the same brand and type of oil ...

Page 52: ... cm 3 8 below the lower edge of the filler neck 8 Topping up coolant If necessary top up The internal cooling system can be filled with a mixture of anti freeze 40 and tap water 60 or with a special coolant For specifica tion see page 129 Warning Never open the cap on the header tank when the engine is at operating temperature Note For a keel cooled version see page 24 If a water heater is connect...

Page 53: ...51 6 Maintenance Checking coolant level Daily before starting When topping up coolant remove the bolt from the upper side of the thermo stat cover so that air can escape from the cooling system VD00988 ...

Page 54: ...r strainer as often as is necessary depending on the pollution of the waterways but at least once every 6 months A clogged raw water strainer will result in excessive temperatures or over heating of the engine coolant Check the sealing between the lid and housing after cleaning and re assembling the strainer An improperly sealed lid will re sult in air sucked in by the sea water pump which again w...

Page 55: ... litter before you start the engine 11 Empty fuel filter Open the drain plug at the lower side of the filter Drain the water and close the drain plug 12 Empty water separator Empty the separately installed water separa tor fuel filter Open the drain plug at the lower side of the filter Drain the water and close the drain plug Note The water separator is not within the scope of supply but installat...

Page 56: ...r fuel filter has been drained the air has to be bled from the fuel system The fuel system is self bleeding Turn the key of the starter switch to posi tion ON and the fuel lift pump will feed the fuel system Open the two bleeding nipples to speed up the bleeding process One 1 bleeding nipple is located at the filter 13 VD02011 VD00107 ...

Page 57: ...e the bleeding nipples when all air has escaped Operate the starter switch until the engine fires release the starter switch if the engine does not fire within 20 seconds Wait until the starter motor has stopped before making a new attempt to start the engine Repeat the above if the engine cuts out af ter a short time VD02029 VD02028 VD00109 14 10 21 12 14 Start the engine ...

Page 58: ...ar Run the engine for a few minutes before changing the oil warm oil can be pumped out more easily Change the oil with a switched off engine at operation temperature Lube oil temperature approx 80 C 176 F Danger Be aware of the risk of skin burning during draining the hot oil Used oil must be collect ed in a container for proper disposal accord ing to laws and regulations Warning Never use additiv...

Page 59: ... insert the suction hose of the supplied sump pump in the dipstick tube Push down the pump handle quickly and pull it up slowly Pump the sump empty After draining remove the suction hose of the sump pump out of the dipstick tube Warning The engine oil must be disposed in accord ance with the applicable environmental regu lations VD00997 ...

Page 60: ...contact surface of the gasket Lubricate the oil seal of the new filter ele ment with clean engine oil For oil filter art code see page 140 19 Oil filter installation Install the filter in accordance with the in structions printed on the filter element housing Tightening torque 11 13 Nm 8 10 ft lbf Danger Beware of burns from hot oil 18 Oiling the oil seal VD00999 VD00124 VD00998 ...

Page 61: ...the filler open ing in the valve cover Operate the engine at idling speed for a short period of time Check for oil leaks whilst the engine is running Stop the en gine Allow 5 minutes for the oil to return to the sump Check the oil level with the dipstick Amount of oil oil filter incl litres Imp pt US pt M2 2 5 4 4 5 3 M3 3 6 6 3 7 6 M4 5 7 10 12 VD00976 ...

Page 62: ...ry acid can escape from the degassing openings or vents First aid Rinse off acid splashed in the eyes immediately for several minutes with fresh water Then consult a doctor immediately Neutralize acid splash on skin or clothes immediately with acid neu tralizer soda or soap suds and rinse with plenty of water If acid is consumed consult a doc tor immediately Warning note Do not place batteries in ...

Page 63: ... 21 Battery battery connections Keep battery clean and dry Remove battery cables negative first Clean battery posts and and clamps and grease with acid free and acid resistant grease Ensure that clamps make good contact after reassembling Hand tighten the bolts only VD00117 ...

Page 64: ...er Visual inspection of the hydrometer will show one of three conditions 23 Hydrometer operation Green dot visible State of charge 65 or more Dark State of charge less than 65 Recharge im mediately Clear or light yellow Electrolyte level low In case of low level caused by overcharging the battery for a long period of time with a voltage too high replace battery Check alter nator and or voltage reg...

Page 65: ...electrolyte 25 Checking specific gravity Measure the electrolyte specific gravity of the individual cells with a commercial hydrom eter The hydrometer reading see table indi cates the state of charge Hydrometer reading of all cells should be at least 1 200 and show less than 0 050 between high and low If not recharge or replace battery Specific gravity State of charge 1 8 kg l 100 1 20 kg l 50 rec...

Page 66: ...stick out of the gearbox hous ing by pulling Check the oil level by cleaning the dipstick and lowering it into the hole up to the rub ber grommet and pulling out again The oil level must between the two marks on the dipstick If necessary top up by pouring oil into the filler hole ZF keerkoppeling Unscrew the dipstick out of the gearbox housing Check the oil level by cleaning the dip stick and lowe...

Page 67: ...er carrier rim Lubricate the rubber gasket sparingly with clean engine oil Fill the new filter with clean diesel fuel For fuel filter art code see page 140 VD01012 VD00133 VD00154 Danger Keep naked flames away when working on the fuel system Do not smoke 28 Fuel filter installation Install the filter When the rubber gasket touches the housing apply another tight ening of a half to three quarters o...

Page 68: ...ce Cleaning filter fuel lift pump Every 500 operating hours 29 Fuel lift pump Check and if necessary clean filter inside the fuel lift pump Open the fuel stop cock Check for leakage For fuel filter art code see page 140 VD00954 ...

Page 69: ...uel system For bleeding see page 45 31 Start the engine Operate the starter switch until the engine fires release the starter switch if the engine does not fire within 20 seconds Wait until the starter motor has stopped before making a new attempt to start the engine Repeat the above if the engine cuts out af ter a short time Check for leaks once more VD00109 ...

Page 70: ...ut Or if sufficient space below the gearbox is available oil can be drained by removing the drain plug Remove the fillercap to vent the gearbox and check if all oil has been drained Collect the oil in a dripping pan 33 Filling with new oil Refill the gearbox to the correct level via the dipstick opening For oil specification see page 128 In case your engine is equipped with another brand of gearbo...

Page 71: ...e nuts at the adjustment spindle for tightness Inspect the rubber element of the engine support for cracks Also check the deflec tion of the damper element the deflection influences the alignment of engine and propshaft Re align engine in case of doubt Inspect all hose connections of the cooling system Cracked hoses loose hose clamps 36 Check fasteners Check tightness of all fasteners bolts and nu...

Page 72: ...38 Remove upper cover Close the sea cock Disconnect the hoses 1 and 2 Remove the 4 bolts and remove the upper cover 39 Remove the V belt protection cover Loosen the the screws the screws can be loosened without tools and they have anti loss rings and remove the V belt protec tion Note After checking adjusting the valve clearance re install the V belt protection and the upper cover and re connect t...

Page 73: ... the end of the compression stroke for cylinder 1 by barring the engine slowly until theTDC marks of the engine block and the crank pulley match Note There are two TDC s e g compression and suction At theTDC at the end of the com pression stroke the rocker arm does not move when the crank pulley is rotated a little 42 Adjusting valve clearance Cylinders are numbered consecutively begin ning at the...

Page 74: ...until theTDC marks of the engine block and the crank pulley match Note There are two TDC s e g compression and suction At theTDC at the end of the com pression stroke the rocker arm does not move when the crank pulley is rotated a little 45 Adjusting valve clearance Cylinders are numbered consecutively begin ning at the front end Check valve clearance at cylinder 1 and ad just if necessary Rotate ...

Page 75: ... the engine block and the crank pulley match 27 VD00130 VD00990 12 VD02037 12 1 2 x 6 5 47 Locating TDC 48 Adjusting valve clearance Check valve clearance at cylinder 1 and ad just if necessary Rotate the crankshaft 180 clockwise and check valve clearance at cylinder 3 Again rotate the crankshaft 180 and check valve clearance at cylinder 4 Finally again rotate the crankshaft 180 and check valve cl...

Page 76: ... without tools and they have anti loss rings and remove the V belt protec tion 50 Inspection V belt Inspect the belt for wear and tear fraying and cracking Belts which are in poor con dition should be replaced For V belt art code see page 140 Danger Check tension and change belts only with the engine off Refit belt guard if provided VD00034 VD02041 ...

Page 77: ...re it should be tensioned 52 Tensioning V belt Loosen the bolt of the adjustment bracket and both the alternator mounting bolts Now push the alternator outwards until the belt tension is correct Now first re tighten the upper mounting bolt of the alternator Then re tighten the bolt of the adjustment bracket and the lower mounting bolt 53 Reinstall the protection cover Always reinstall the V belt g...

Page 78: ... Loosen bolt 1 and lift the valve from the engine Remove the plug 2 Check if the ball 3 can move freely in the valve housing Also inspect the ball for corrosion A cor roded ball needs to be replaced Re assemble the valve in reverse order VD02021 VD02020 Note Only at engines SOLAS for lifeboats ...

Page 79: ...re impeller on board 56 Pump cover removal Inspection where appropriate changing is as follows Close the sea cock Remove the cover of the pump by unscrew ing the screws out of the housing The position of the hose connections on the pump may be different as in the drawing 57 Impeller removal Slide the impeller off of the shaft using a waterpump plier Mark the impeller to ensure correct re in stalla...

Page 80: ...t the impeller for damage Replace the impeller if necessary For impeller art code see page 140 59 Pump housing inspection Check the inside of the pump housing for damage Pay special attention to wear of the cam 1 Replace the cam and or the pump housing in case of excessive wear VD02045 VD00127 VD02019 ...

Page 81: ...eum based lubri cant such as a silicone spray before fitting it into the impeller housing Fit the impeller to the pump shaft if an existing impeller is re used install it in the same position as removed 61 Reinstall the pump cover Reinstall the cover with a new O ring Check the water filter and open the sea cock For O ring art code see page 140 VD00004 VD00961 ...

Page 82: ...olant Used coolant must be collected in a container for proper disposal according to laws and regulations Warning Cooling system protective liquids must be disposed of in accordance with environmen tal regulations Note Keel cooler How the cooling system in engines with keel cooling should be drained depends on the installation of the keel cooler Refer to the keel cooler manufacturer s in struction...

Page 83: ...lugs from the engine block 1 and heat exchanger housing 2 After draining replace the drain plugs 14 VD02025 PH2 VD02026 13 VD02024 For M4 56 and M4 55 SOLAS only Detach the hose to the oil coiler 3 and remove the drain plug from the heat ex changer housing 2 After draining re install the hose and the drain plug ...

Page 84: ...cape from the cooling system Fill the cooling system Use a mixture of 40 antifreeze ethylene glycol based and 60 tap water or use a spe cial coolant For specifications see page 129 Coolant quantity litres Imp pt US pt M2 2 2 3 9 4 6 M3 3 0 5 3 6 3 M4 6 5 11 4 13 7 Caution Never fill the cooling system with sea wa ter or brackish water Note For a keel cooled version see page 24 If a water heater is...

Page 85: ...r the first time and has reached operating temperature and has cooled down again to ambient temperature check the coolant level in the heat exchanger housing If necessary add coolant Caution Never fill the cooling system with sea water or brackish water Water heater If a water heater is connected to the en gine and this heater is positioned above the upper side of the engine than bleeding of the h...

Page 86: ...e the unit in reverse order and tight en the hose clamp again For air filter art code see page 140 Warning Never clean the element with petrol or hot liquids Never apply any oil to the air filter Never start the engine without the air filter in place VD02009 VD02010 Note Engines for lifeboats SOLAS are sup plied without an air filter Never install an air filter into the filter housing at these eng...

Page 87: ... is activated If the Bendix does not engage properly contact your Vetus dealer 68 Checking the alternator Check for visible defects Remove the alternator belt Turn the pulley by hand to check whether the alternator can be turned easily If this is not the case contact your Vetus dealer VD00992 VD00991 VD02048 If a spring starter is installed then check functioning by starting the engine as de scrib...

Page 88: ...ficated in the ta ble Now check the speed and adjust if required 69 Checking engine speed Allow the engine to warm up normally un til the coolant temperature reaches at least 60 C 140 F Check the engine RPM using a rev counter or use the rev counter fitted to the control panel Warning The maximum engine speed adjust ment screw has been correctly set at the factory and sealed DO NOT at tempt to rem...

Page 89: ...djustment screw Minimum speed adjustment screw Increasing RPM 87 6 Maintenance Checking engine speed If the engine speed differs from that stated above it must be adjusted The engine idling speed can be reset using the adjustment screw on the fuel pump 10 VD00994 10 VD00993 70 Adjusting engine idling speed ...

Page 90: ...ger if this is badly fouled Under normal conditions of use cleaning the heat exchanger is not necessary The engine temperature will be higher than normal if the heat exchanger is fouled Possible causes of fouling are Small rubber particles from a damaged sea water pump impeller Growth of algae or seaweed Note Only engines with intercooling ...

Page 91: ...ap from the top of the heat exchanger housing to allow air into the system and check that all coolant has drained off 72 Removal of bolts out of the end covers Take out both central bolts from the end covers and take the end covers with the O rings out of the housing Turn the alternator outwards by loosening the bolts and removing the V belt if more space is required for the Allen key Note Only en...

Page 92: ...ont instead of to the rear Therefore loosen the bolts of the alternator remove the V belt and turn the alternator outwards 74 Cleaning the heat exchanger Clean the heat exchanger Use a pipe clean er to remove fouling in the pipes Then rinse the heat exchanger pipes with clean water Ensure that both heat exchanger end chambers are free from dirt Note Only engines with intercooling 6 VD02033 VD02031...

Page 93: ... new O rings 61 x 2 5 mm which have been greased For O ring art code see page 140 Refit the drain plug Reconnect all hoses previously removed Refill the cooling system see page 82 Note Only engines with intercooling 76 Replacing the end covers Fit the end covers in the housing Tighten up the bolts when both covers are in the correct position VD02042 VD00157 ...

Page 94: ...r pe riod Make sure that the engine compartment is well ventilated during the winter period Good ventilation prevents damp in the en gine compartment thus preventing corrosion of the engine from occurring The engine should be inspected at the start of the storage period and any necessary repairs should be carried out Consult a Vetus Dealer if help is required with this Inspections and maintenance ...

Page 95: ... tank 94 3 Make sure that the engine fuel system is filled with a fuel mixture with protective properties 95 4 Flush out the raw water circuit with fresh water and if necessary fill with antifreeze Clean the heat exchanger if necessary 96 5 Make sure that the cooling system is filled with a suitable anti freeze 97 6 Change the oil filter and the engine oil 98 7 Change the oil in the gearbox 98 8 D...

Page 96: ...revent corrosion the engine should be rinsed off to remove any salt residues If there is any corrosion the paint should be touched up Engine parts that become hot must be touched up with heat resistant paint 2 Fuel system Drain the water from the water separator fuel filter and the fuel tank Ensure that the tank is completely filled with fuel Install a new fuel filter page 65 VD00803 VD00133 ...

Page 97: ...minutes Stop the engine 2 Only use CEN EN 590 Diesel fuel Preferably water free fuel Collect some fuel from the return pipe while engine is running VD00136 Tip Combine running the engine with the protective fuel mixture with flushing the raw water circuit with fresh water see Winter storage procedure Raw water cooling system Caution Never run the engine under load with this mixture of fuel and oil...

Page 98: ... sea cock The raw water system must be protected in areas where the temperature drops to be low zero during the winter Pour1litre 1 4gallon ofanti freeze prefer ably a non toxic biodegradable anti freeze into the water strainer and run the engine until the anti freeze has disappeared into the cooling system Tip Combine flushing the raw water circuit with fresh water with running the en gine with t...

Page 99: ...g winter storage the cooling system must be filled with an anti freeze water mixture or a coolant For specifications see page 129 N B Replacing the coolant is only necessary if the coolant present in the cooling system of fers insufficient protection against tempera tures below 0 C 32 F For coolant replacement see page 80 Tip Protect the sea cock as follows With the motor stopped Place the sea coc...

Page 100: ...If not run the engine until warm then turn off Replace the oil filter and change the engine oil use oil with protective properties See page 56 For quantity and oil specification see page 118 and 126 7 Changing the gearbox oil Stop the engine and change the oil of the gearbox page 68 VD00998 VD00997 VD00975 ...

Page 101: ...nnect the battery cables Charge batteries during winter lay up regu larly if required Follow the recommendations given on pages 60 to 63 or consult the recommen dations given by the battery supplier for in spection and maintenance of the batteries CT40063 VD00139 ...

Page 102: ...d maintenance work to be car ried out are Inspections and maintenance work to be carried out are page 1 Drain the water from the fuel system 101 2 Check the raw water system 102 3 Check the coolant level in the internal cooling system 103 4 Check the oil level 103 5 Check the batteries and reconnect these 104 6 Check the operation of the engine 104 7 Check all hose connections for leaks 105 8 Chec...

Page 103: ...1 8 Recommissioning after lay up or winter storage 1 Fuel system Drain the water from the water separator fuel filter page 53 Drain the water from the fuel tank Open the fuel valve VD00141 VD00803 VD00137 ...

Page 104: ...ing system Check that the lid of the raw water strainer is reinstalled Check whether the lid of the raw water pump and drain plugs are reinstalled pag es 77 81 Re tighten possible loose hose clamps Note Only engines with intercooling VD00801 VD00983 VD02013 10 1 6 x 6 3 ...

Page 105: ... 103 8 Recommissioning after lay up or winter storage Open the sea cock 3 Fresh water cooling system Check the coolant level page 50 4 Lubrication system Check the engine oil level page 48 VD00138 VD00982 VD00984 ...

Page 106: ...Make sure that the batteries are fully charged page 60 99 Connect the batteries 6 Switching on Turn the start key on the instrument panel clock wise the warning lights for oil pres sure and alternator will now light up and the alarm buzzer will sound VD00140 CT40063 VD02054 ...

Page 107: ...rage 7 Check engine for leaks Start the engine Check the fuel system the cooling system and the exhaust for leakage 8 Checking instruments and remote con trols Check the operation of the instruments the remote control and the gearbox VD00581 VD00983 ...

Page 108: ...llowed In the following tables information is given about the possible causes of faults and sug gested remedies Please note that these ta bles can never be complete If you are unable to identify the cause of the fault or to rectify it yourself then contact the nearest service representative Danger Before starting make sure that nobody is in the immediate vincinity of the engine When carrying out r...

Page 109: ...ough idling or stalls 109 5 Engine does not reach maximum rpm under load 110 6 Engine overheats 111 7 Engine not firing on all cylinders 111 8 Engine has little or no oil pressure 112 9 Engine oil consumption excessive 112 10 Fuel consumption excessive 113 11 Black exhaust smoke idling 113 12 Blue exhaust smoke idling 113 13 Black exhaust smoke at load 114 14 White exhaust smoke at full load 114 1...

Page 110: ...neutral Put operating lever in neutral Water in the cylinder Check Repair 2 Engine cranks but will not start no smoke from exhaust Possible fault Remedy Nearly Empty fuel tank Refill Fuel stop valve closed Open Fuel pre filter clogged Clean replace Fuel filter clogged with water and or contamination Check or replace Vent line of fuel supply tank clogged Check clean Faulty injector injection pump C...

Page 111: ...e air filter clogged Clean replace Incorrect valve clearance Adjust 4 Engine starts but runs unevenly rough idling or stalls Possible fault Remedy Nearly Empty fuel tank Refill Fuel supply line restricted Check clean Fuel filter clogged with water and or contamination Check or replace Vent line of fuel supply tank clogged Check clean Faulty injector injection pump Check replace if required Leaking...

Page 112: ... quality or contami nated fuel Check fuel Drain and flush fuel tank Replace with new fuel Incorrect injection timing Check adjust Setting of stop valve incorrect Check adjust Oil level too high Lower level Lubricating oil incorrect SAE spec or quality for ambient temperature Replace Insufficient intake air Check Leak in inlet manifold Check replace Exhaust restricted Check clean Incorrect valve cl...

Page 113: ...Increase level Oil level too high Lower level Faulty oil filter Replace Insufficient intake air Check replace air intake filter Leak in inlet manifold Check replace Faulty turbo compressor Check replace Motor becomes apparently overheated as a result of faulty temperature switch sensor or meter Check replace 7 Engine not firing on all cylinders Possible fault Remedy Fuel supply line restricted Che...

Page 114: ...sure apparently too low due to faulty oil pressure switch sensor or meter Check replace 9 Engine oil consumption excessive Possible fault Remedy Oil level too high Lower level Incorrect lube oil SAE class or quality for ambient temperature Replace Leak in lubricating oil system Repair replace Insufficient intake air Check Excessive wear of cylinder pis ton Check compression overhaul engine Turboch...

Page 115: ...s Check and repair Incorrect injection timing Check adjust Insufficient air intake Check Excessive wear of cylinder piston Check compression refurbish engine 11 Black exhaust smoke idling Possible fault Remedy Injector fault Check replace Oil level too high Lower level Excessive inclination of engine Check Adjust 12 Blue exhaust smoke idling Possible fault Remedy Oil level too high Lower level Lea...

Page 116: ...ssor Check replace Engine overloaded max rpm is not reached Check sizes of propeller Engine overloaded dirty propel ler boat hull excessive load on board Check clean 14 White exhaust smoke at full load Possible fault Remedy Faulty injector injection pump Check replace if required Air in fuel system Check and bleed Wrong fuel quality or contami nated fuel Check fuel Drain and flush fuel tank Replac...

Page 117: ...lt finding table 15 Burnt oil trace in exhaust line Possible fault Remedy Oil level too high Lower level Excessive wear of cylinder piston piston rings Check compression refurbish engine Faulty turbocharger Check Repair Replace ...

Page 118: ...70 mm 92 mm 92 mm 92 mm Total displacement 635 cm3 39 cu in 635 cm3 39 cu in 952 cm3 58 cu in 1758 cm3 104 cu in 1758 cm3 104 cu in 1758 cm3 104 cu in Compression ratio 23 1 23 1 22 1 22 1 22 1 22 1 Idling speed 850 rpm 850 rpm 900 rpm 840 rpm 840 rpm 900 rpm Max no of revolutions at no load 3000 rpm 3600 rpm 3600 rpm 3200 rpm 3200 rpm 3250 rpm Direction of rotation Counter clockwise viewed toward...

Page 119: ...hp 23 6 kW 32 1 hp 30 kW 40 8 hp 35 6 kW 49 hp at no of revolutions of 3000 rpm 3600 rpm 3600 rpm 3000 rpm 3000 rpm 3000 rpm Torque 32 7 Nm 3 3 kgm 24 1 ft lb 35 1 Nm 3 6 kgm 25 9 ft lb 60 2 Nm 6 1 kgm 37 8 ft lb 83 8 Nm 8 5 kgm 57 1 ft lb 106 4 Nm 10 8 kgm 72 3 ft lb 127 Nm 13 kgm 93 7 ft lb at no of revolutions 1600 rpm 2000 rpm 2500 rpm 1700 rpm 1750 rpm 2000 rpm Fuel consumption 268 g kW h 196...

Page 120: ...C Fuel lift pump Suction height max max 1 5 m 5 ft Fuel supply connection for hose 8 mm 5 16 I D Fuel return connection for hose 8 mm 5 16 I D Oil lubrication system Oil capacity max without oil filter 2 3 litres 4 0 Imp pt 4 9 US pt 2 3 litres 4 0 Imp pt 4 9 US pt 3 4 litres 6 0 Imp pt 7 2 US pt 5 5 litres 9 7 Imp pt 11 6 US pt 5 5 litres 9 7 Imp pt 11 6 US pt 5 5 litres 9 7 Imp pt 11 6 US pt wit...

Page 121: ... US pt 3 litres 5 3 Imp pt 6 3 US pt 4 litres 7 0 Imp pt 8 4 US pt 7 2 litres 12 7 Imp pt 15 2 US pt 7 2 litres 12 7 Imp pt 15 2 US pt 7 2 litres 12 7 Imp pt 15 2 US pt Thermostat Opening at 71 1 5 C 160 F 71 1 5 C 160 F 71 1 5 C 160 F 76 1 5 C 168 F 76 1 5 C 168 F 76 1 5 C 168 F Fully opened at 84 C 183 F 84 C 183 F 84 C 183 F 90 C 194 F 90 C 194 F 90 C 194 F Coolant pump Flow at max engine rpm 5...

Page 122: ...ction for hose 20 mm 3 4 I D Heater supply connection 10 mm 3 8 10 mm 3 8 10 mm 3 8 16 mm 5 8 16 mm 5 8 16 mm 5 8 Heater return connection 10 mm 3 8 10 mm 3 8 10 mm 3 8 16 mm 5 8 16 mm 5 8 16 mm 5 8 Electrical System Voltage 12 Volt Alternator 14 Volt 75 A 14 Volt 75 A 14 Volt 75 A 14 Volt 110 A 14 Volt 110 A 14 Volt 110 A 2nd Alternator Intercooled version option 14 Volt 75 A 14 Volt 75 A 14 Volt...

Page 123: ...output max 150 mbar 2 2 psi Gearbox Gear ratio Technodrive model TMC40P 2 00 2 60 1 2 00 2 60 1 2 00 2 60 1 model TMC60A 2 00 2 45 1 2 00 2 45 1 2 00 2 45 1 2 00 2 45 1 2 00 2 45 1 model TMC60P 2 00 2 45 2 83 1 2 00 2 45 2 83 1 2 00 2 45 1 model TM345 2 00 2 47 1 model TM345A 2 00 2 47 1 ZF Hurth model ZF12M 2 14 2 63 1 2 14 2 63 1 2 14 2 63 1 2 14 2 63 1 2 14 2 63 1 2 14 1 model ZF15MIV 2 13 2 99...

Page 124: ... 6 1 0 6 0 1 4 5 0 8 Nozzle holder M20 21 54 5 5 5 0 5 40 3 5 Fuel leak oil pipe nut M12 17 25 5 2 5 0 5 18 3 5 Nozzle retaining nut M16 21 37 2 5 3 75 0 25 27 2 Fuel injection pipe nut M12 17 29 5 3 0 0 5 21 3 5 Delivery valve holder M16 17 36 2 3 7 0 2 26 1 5 Injection pump hollow screw M10 14 12 2 5 1 25 0 25 9 2 Injection pump air vent screw M6 10 6 1 0 6 0 1 4 5 0 8 Solenoid lock nut M30 36 4...

Page 125: ...er bolt M8 x 1 25 12 11 3 1 5 1 15 0 15 8 1 Nozzle holder M20 x 1 5 21 54 5 5 5 0 5 40 3 5 Fuel leak oil pipe nut M12 x 1 5 18 27 2 5 2 75 0 25 20 2 Nozzle retaining nut M16 x 0 75 19 37 2 5 3 75 0 25 27 2 Fuel injection pipe nut M12 x 1 5 29 5 3 0 5 22 3 5 Delivery valve holder 19 44 5 4 5 0 5 32 3 5 Solenoid lock nut M30 x 1 5 36 44 5 4 5 0 5 32 3 5 Temperature switch M16 x 1 5 17 22 6 4 2 3 0 4...

Page 126: ...uthority are always based on the reference fuel described by law These fuels match the diesel fuels which are in accordance with CEN EN 590 and ASTM D 975 Emission levels cannot be guaranteed with other fuels 11 Operating media Fuel Winter grade fuel Waxing may occur at low temperatures clogging the fuel system and reducing engine efficiency If the ambient temperature is less than 0 C 32 F winter ...

Page 127: ...iodiesel B100 Although the use of biodiesel is allowed in diesel blends with up to 7 FAME Fatty Acid Methyl Esters B7 fast degradation of the biodiesel should be taken in account Problems caused by using FAME of poor quality or degraded fuel are not covered by warranty 11 Operating media Fuel ...

Page 128: ... resistance and more effort which forms a hindrance to reaching the starting rpm required for a dependable start and this results in a reduced lifespan Recommended lubricating oil viscosity There are two important considerations when it comes to ambient temperature in order to achieve satisfactory engine performance the possibility to turn the engine over quickly enough to make an easy start possi...

Page 129: ...the oil if one or more of the conditions is not met Note How often the oil has to be changed de pends on the characteristics of the fuel Only use the recommended fuels The limit for the total base number is half of that of new oil in the case of an analysis method based on perchloric acid 11 Operating media Lubricating oil Limits concerning motor oil Characteristic Unit Test method Limit Viscosity...

Page 130: ...tres 2 82 Imp pt 3 38 US pt Engine oil SAE 20W40 CD model TM345A 1 6 litres 2 82 Imp pt 3 38 US pt Engine oil SAE 20W40 CD ZF Hurth model ZF12M 0 56 litres 0 98 Imp pt 1 18 US pt ATF 1 model ZF15MIV 1 0 litres 1 76 Imp pt 2 11 US pt ATF 1 1 ATF AutomaticTransmission Fluid Transmission oil type A Suffix A For example Vetus Transmission Oil Shell Donax T6 Gulf Synth Other brands of gearboxes See sup...

Page 131: ...ow exceed the following limits Cooling system protective liquid Anti freeze Water Protection against freezing to max 45 vol 55 35 C 31 F 40 vol 60 28 C 18 F min 35 vol 65 22 C 8 F The protective liquid concentration must be maintained under all cir cumstances Therefor if coolant must be added always use the same mixture of anti freeze and tap water 11 Operating media Coolant Water quality for cool...

Page 132: ...ter motor Battery Battery main switch Plug A Socket A Coolant temp Exhaust temp Alternator Stop solenoid ETS Oil press Gearbox oil press Battery charging Warning lights Pre heating Gearbox oil press Transparent Yellow Green Green Brown Blue Gray Yellow Green Key switch Voltmeter Tachometer hour counter Printed circuit board Engine panel model PANEL ENGINE Fuse Pre heating relay Plug B Socket B Red...

Page 133: ...switch Plug A Socket A Coolant temp Exhaust temp Alternator Stop solenoid ETS Oil press Gearbox oil press Battery charging Warning lights Pre heating Gearbox oil press Transparent Yellow Green Green Brown Blue Gray Yellow Green Key switch Voltmeter Tachometer hour counter Printed circuit board Engine panel model PANEL ENGINE Fuse Pre heating relay Auxiliary start relay Plug B Socket B Battery char...

Page 134: ...rbox oil press Transparent Yellow Green Green Brown Blue Gray Yellow Green Key switch Voltmeter Tachometer hour counter Printed circuit board Engine panel model PANEL ENGINE Plug B Socket B Connection for 2nd alternator Black Violet Battery charging Battery charging 2nd alternator Yellow Green Green Fuel lift pump ETR Pre heating GLow plugs Starter motor Battery Battery main switch Plug A Socket A...

Page 135: ...ator Black Yellow Green Violet 2nd Alternator Battery Battery main switch Fuse 5A Consumers White Red Yellow Red 2nd Alternator A2 A5 M Fuel lift pump ETR Stop solenoid ETS Tilt Switch Violet White 133 12 Wiring diagrams Option 2nd alternator M4 Option Tilt switch SOLAS engines VD00996 VD00964 ...

Page 136: ...Low plugs Starter motor Battery Battery main switch Plug A Socket A Coolant temp Exhaust temp Alternator Stop solenoid ETS Oil press Battery charging Warning lights Pre heating Transparent Yellow Green Green Brown Blue Gray Key switch Printed circuit board Red Yellow Orange Violet White Black Engine panel model PANEL ENGINE Fuse Pre heating relay Plug B Socket B 134 12 Wiring diagrams Option panel...

Page 137: ...top solenoid ETS Oil press Gearbox oil press Battery charging Transparent Yellow Green Green Brown Blue Gray Yellow Green Key switch Voltmeter Tachometer hour counter Engine panel model Pre heating relay Plug B Socket B Connection for 2nd alternator Warning lights Pre heating Gearbox oil press Printed circuit board Battery charging 2nd alternator Black Yellow Green Violet Green Oil pressure gauge ...

Page 138: ...6 360 14 3 16 109 4 5 16 1 2 3 4 178 7 350 13 3 4 528 20 13 16 MIN 70 2 5 8 MAX 90 3 1 8 68 2 11 16 136 13 Overall dimensions 1 Exhaust ø 40 mm 2 Fuel supply ø 8 mm 3 Fuel return ø 8 mm 4 Sea water intake ø 20 mm 1 10 M2 13 M2 18 VD00985 ...

Page 139: ... 17 7 16 109 4 5 16 MIN 71 2 13 16 MAX 90 5 3 9 16 178 7 350 13 3 4 528 20 3 4 91 3 9 16 1 2 3 4 137 13 Overall dimensions 1 Exhaust ø 40 mm 2 Fuel supply ø 8 mm 3 Fuel return ø 8 mm 4 Sea water intake ø 20 mm 1 10 M3 29 M3 28 SOLAS VD02035 ...

Page 140: ... 19 5 16 1 2 3 4 193 7 5 8 111 4 3 8 195 7 11 16 399 15 11 16 594 23 3 8 MIN 66 2 5 8 MAX 80 3 1 8 138 13 Overall dimensions 1 Exhaust ø 50 mm 2 Fuel supply ø 8 mm 3 Fuel return ø 8 mm 4 Sea water intake ø 20 mm 1 10 M4 35 M4 45 M4 15 SOLAS M4 17 SOLAS VD00970 ...

Page 141: ... 1 16 74 2 15 16 1 3 2 4 MIN 60 2 3 8 MAX 87 5 3 7 16 195 7 1 16 399 15 11 16 594 23 3 8 97 3 13 16 139 13 Overall dimensions 1 Exhaust ø 60 mm 2 Fuel return ø 8 mm 3 Fuel supply ø 8 mm 4 Sea water intake ø 20 mm 1 10 M4 56 M4 55 SOLAS VD02034 ...

Page 142: ...M3690 STM4050 STM7643 STM8061 STM7696 08 01308 2 x STM6113 M4 56 STM0051 STM3690 STM4050 STM7643 STM8074 08 01019 08 01022 STM7467 2 x STM6113 M3 28 SOLAS STM0051 STM3690 STM4050 STM7439 08 01352 STM7696 08 01308 2 x STM6113 M4 15 SOLAS STM0051 STM3690 STM4050 STM7643 08 01352 STM7696 08 01308 2 x STM6113 M4 17 SOLAS STM0051 STM3690 STM4050 STM7643 08 01352 STM7696 08 01308 2 x STM6113 M4 55 SOLAS...

Page 143: ...ing 40 Cylinder numbering 11 17 D Direction of rotation 11 Draining of coolant 81 E Electrical system 99 104 Electrical system Connection 13 15 Electrolyte level 63 Empty fuel filter 53 Empty water separator 53 Engine data tag 10 Engine oil 59 126 Engine oil change 56 Engine serial number 1 10 Engine specifications 116 121 Exhaust injection bend 12 15 Expansion tank 12 14 Expansion tank Connection...

Page 144: ...36 139 P Parts for maintenance 140 Pre heating 35 Pre heating Indicator light 16 18 Protective fuel mixture 95 R Raw water cooling system 96 102 Raw water inlet 13 14 Raw water pump 13 14 Raw water pump inspection 77 Raw water strainer 52 Raw water temperature Warning light high 16 18 Recommissioning after winter storage 100 105 Check engine for leaks 105 Electrical system 104 Fresh water cooling ...

Page 145: ...6 18 Gearbox low oil pressure 16 18 High coolant temperature 16 18 Low oil pressure 16 18 Raw water temperature 16 18 Warning lights 42 Water separator 13 15 water separator fuel filter 53 Water separator Fuel filter 13 Water separator fuel filter drain plug 13 15 Winter grade fuel 124 Winter storage procedure 92 99 Changing the gearbox oil 98 Corrosion protection 94 Electrical system 99 Fresh wat...

Page 146: ...144 ...

Page 147: ...eksi 345119 01 Instrukcja obsługi M LINE M2 M3 M4 Polski 320331 01 STM0032 Installatiehandleiding Installation manual Nederlands English 320199 06 STM0016 Service en Garantieboek Service and Warranty Manual Nederlands English Service und Garantieheft Livret Garantie et Service Deutsch Français Manual de servicio y garantía Libretto di assistenza e garanzia Español Italiano Service og garantibog Se...

Page 148: ...iesel VF4 VF5 Nederlands 345102 01 2019 02 Printed in the Netherlands FOKKERSTRAAT 571 3125 BD SCHIEDAM HOLLAND TEL 31 0 0 88 4884700 sales vetus nl www vetus com Vetus Diesel M LINE M2 M3 M4 English vetus b v ...

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