background image

Table of Contents

 

 

Rev. 4/23/2019 

   SWA-54 MANUAL 

Table of Contents

 

Copyright 2018 Vestil Manufacturing Corp.  

Page 16 of 17 

Troubleshooting:

 

Issue 

Possible Cause 

Corrective Action 

1)  Turntable does not 

rotate 

a)  No power supply voltage 

 

 

 

 

 

 

b)  Speed control on lowest setting 

 

 

c)  No signal from pedal control 

 

d)  Motor controller fault or 

defective motor controller 

 

 

e)  Chain is broken or slipping 

a)  Check outlet for 115V power. If outlet lacks 

power, determine cause of power loss 

before restoring power to the wrapping 

machine. [NOTE: If turntable power cord is 

plugged into the pigtail cord of the powered 

mast, confirm that powered mast cord is 

plugged into a wall socket.] 

b)  Increase turntable speed using the speed 

control knob. See 

p. 5

 & 

7

. 

c)  Check continuity of foot pedal and the 

cable connected to it. 

d)  Check the display on the Delta motor 

speed controller for a fault code. If a fault 

code is displayed, contact Vestil 

Manufacturing (phone number on cover of 

this manual). 

e)  If fan of drive motor spins but table does 

not rotate, release the foot pedal; then 

inspect the chain. 

2)  Turntable cannot rotate 

without assistance, 

rotates more slowly 

while loaded, or does not 

achieve set speed 

f)  Chain is broken or slipping 

f)  If fan of drive motor spins but table does 

not rotate, release the foot pedal; then 

inspect the chain.  

3)  Mast motor or control 

enclosure hums, 

chatters, or buzzes, and 

the stretch wrap holder 

moves slowly or not at 

all. 

g)  Excessive voltage drop to motor 

due to: 

 

  Inadequate wiring; 

  Wire run too long; or 

  Incoming voltage too low.  

h)  Damaged mast or stretch wrap 

holder 

i)  Low control voltage or bad 

connection in control circuit 

g)  Check power supply for adequacy. Check 

incoming voltage while motor runs. If the 

voltage is too low, correct by 

  Installing circuit with larger wire; 

  eliminating extension cord(s); or 

  installing a buck/boost transformer. 

h)  Examine mast and holder for damage or 

excessive wear. 

i)  Confirm 24VAC at transformer secondary. 

Examine all wiring and connections in the 

mast for looseness, etc. 

4)  Powered stretch wrap 

holder does not respond 

to commands (UP and 

DOWN) 

j)  Low control voltage or bad 

connection in control circuit 

 

k)  Blown transformer fuse 

 

l)  No power supply voltage 

 

 

 

 

 

 

m)  Mast limit switch engaged or 

malfunctioning 

n)  Control relay 1 CR contact is 

burnt 

o)  Control relay 1 CR is loose 

j)  Confirm 24VAC at transformer secondary. 

Examine all wiring and connections in the 

mast for looseness, etc. 

k)  Test with meter; replace if bad (replace 

with same fuse type and ampere rating) 

l)  Check outlet for 115V power. If outlet lacks 

power, determine cause of power loss 

before restoring power to the wrapping 

machine. [NOTE: If turntable power cord is 

plugged into the pigtail cord of the powered 

mast, confirm that powered mast cord is 

plugged into a wall socket.] 

m)  Inspect and test switch, Replace if bad. 

 

n)  Examine contact. Clean contact or replace 

relay as necessary. 

o)  Verify that the relay is firmly in place. 

5)  Powered stretch wrap 

holder elevates on 

command but does not 

lower 

p)  Control relay 2 CR is loose 

q)  CR 2 is defective 

 

r)  Bad connection in control circuit 

s)  Physical blockage in mast 

p)  Confirm that the relay is firmly in place 

q)  Examine and test 2 CR. Replace if 

necessary. 

r)  Test all parts of circuit with meter 

s)  Determine cause of blockage and remove 

it from the path of the holder. 

 

 

 

Summary of Contents for SWA-54

Page 1: ... and accessories call our Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at http www vestilmfg com parts_info htm Vestil Manufacturing Co 2999 North Wayne Street P O Box 507 Angola IN 46703 Telephone 260 665 7586 Toll Free 800 348 0868 Fax 260 665 1339 Web www vestilmfg com TABLE OF CONTENTS Specifications 2 Signal Words 3 Hazards of Improper Use...

Page 2: ...n speeds of 3 12 rpm and includes soft starting and stopping capability Adjustable stretch wrap tension controlled with a friction brake Film placement is controlled manually by moving the carriage assembly up and down on the vertical mast An easy to release hand operated carriage brake allows the carriage to move freely making film application fast and simple Can use stretch wrap rolls 10 20 long...

Page 3: ...he Limited Warranty and might make the product unsafe to use Read the manual whenever necessary to refresh your understanding of proper use and maintenance procedures DO NOT exceed the capacity of the unit See Label 287 in Labeling diagram on p 15 DO NOT stand or sit on the turntable or on the load Loads must not extend over the shelves of the cart Install the machine indoors on even level surface...

Page 4: ... machine to the floor Also consider factors such as proximity to vehicle traffic pallet trucks fork trucks etc when selecting an installation site The site should afford both the machine and its operator s protection from injury and damage The following tools and equipment is needed for a typical installation A Lift truck or hoist Equipment to unload the machine from the freight truck and to set i...

Page 5: ...urned clockwise and slows down when the knob is turned counterclockwise Powered mast models option PWO raise and lower the stretch wrap carriage with the UP and DOWN buttons on the handheld control Press and hold the UP button The carriage should automatically stop moving when it reaches its upper travel limit Press and hold the DOWN button Confirm that the carriage stops on its own at the lower l...

Page 6: ... instance it catches on the frame Do not exceed the capacity of your wrapping machine Damage to or premature failure of the drive system could result from exceeding the listed capacity Place loads onto the turntable slowly and gently using a pallet truck or walk behind fork lift using an optional approach ramp or with a fork truck Do not drop loads onto the turntable Even a two inch drop onto the ...

Page 7: ...ble The tension applied to the roll of wrap determines how much the wrapping stretches as it covers the load Turning the wing nut of the stretch wrap holder p 5 the SWH clockwise increases the wrapping tension and degree of stretch Turning the nut counterclockwise decreases material stretch Set the tension according to your preference Begin a wrapping operation by lowering the SWH Pull some materi...

Page 8: ...e motor 1 16 S Curve in Acceleration d 7 Determines how smoothly the drive accelerates 2 00 Source of Frequency Command d 3 Allows the turntable speed to be controlled by the knob of the drive s keypad 2 01 Source of Operation Command d 1 Makes the drive turn on the external foot switch 2 02 Stop Method d 1 Allows the turntable to coast to a stop 6 02 Over Current Stall Prevention Level d 150 Sets...

Page 9: ...cap screw 4 20 36106 Hex nut gr A z plated 3 8 16 2 8 99 112 006 Pin clevis 6 21 20 514 084 Subassembly counterbalanced mast manual 1 9 65074 Cotter pin 6 22 25552 Socket set screw black oxide 3 8 16x4 2 10 20 641 005 Subassembly control box motor reducer 115V AC 1 23 31802 Screw self tapping 8 18x 1 2 2 11 20 024 009 Guard sprocket 1 24 11109 Hex bolt gr A zinc finish 3 8 16x1 1 2 6 12 32415 5 16...

Page 10: ...st manual 1 7 65074 Cotter pin 6 20 25552 Socket set screw black oxide 3 8 16x4 2 8 20 641 005 Subassembly control box motor reducer 115V AC 1 21 20 514 023 Weldment frame 1 9 20 024 009 Guard sprocket 1 22 20 513 024 Weldment deck 1 10 32415 5 16 18x 1 2 thread cutting screw type F zinc 4 23 31802 Screw self tapping 8 18x 1 2 2 11 33008 Flat washer low carbon USS z plated 3 8 22 24 11109 Hex bolt...

Page 11: ...er 10 13 37024 3 8in Nylock insert nut 9 14 64076 1 8in x 1in zinc plated cotter pin 1 15 20 537 018 Brake pad assembly 1 16 11105 3 8in 16 x 1in HHCS 2 zinc plated bolt 1 17 33622 3 8in zinc plated lock washer 1 18 65078 1 8in x 11 2in zinc plated cotter pin 1 Item Part no Description Quantity 1 20 538 005 Subassembly carriage 1 2 20 514 082 Subassembly mast manual 1 3 26333 Shoulder screw 0 375i...

Page 12: ...fect can intensify in dry air To reduce the effects of static electricity on the wrapping machine always ground the control to the frame of the machine If significant static electricity is experienced bond the frame of the machine to a driven ground rod see National Electrical Code for details of driven grounding electrodes Item Part no Description Quantity 1 20 029 006 Delta control freq variable...

Page 13: ...Table of Contents Rev 4 23 2019 SWA 54 MANUAL Table of Contents Copyright 2018 Vestil Manufacturing Corp Page 13 of 17 Powered Mast Electrical Circuit Diagram ...

Page 14: ...op use a 1 2 hex key to remove the 4 lugs located near the center of the tabletop If the chain is significantly worn replace it Operate the turntable If the chain is slipping over the gear teeth it should be tightened Apply the Chain tensioning procedure on p 6 Lightly oil the chain DO NOT apply grease The turntable is driven by a clutch drive system Grease interferes with the clutch drive 5 Motor...

Page 15: ...ways be labeled as shown in the diagram However label content and location are subject to change so your product might not be labeled exactly as shown Replace all labels that are damaged missing or not easily readable e g faded To order replacement labels contact the technical service and parts department online at http www vestilmfg com parts_info htm Alternatively you may request replacement par...

Page 16: ...tch wrap holder i Low control voltage or bad connection in control circuit g Check power supply for adequacy Check incoming voltage while motor runs If the voltage is too low correct by Installing circuit with larger wire eliminating extension cord s or installing a buck boost transformer h Examine mast and holder for damage or excessive wear i Confirm 24VAC at transformer secondary Examine all wi...

Page 17: ...raulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 1 year For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships the pr...

Reviews: