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Table of Contents

 

 

Rev. 3/4/2019 

  POW-CAR-AR5 MANUAL 

Table of Contents

 

Copyright 2019 Vestil Manufacturing Corp.  

Page 11 of 13 

 

 

2. Ramps,  turntable, and frame: check  welds and fasteners. Examine each  structure  for  damage 

such as bends, warps and cracks.  

3. Power unit, transmission, and control equipment (particularly the foot pedal): inspect the power unit 

including the power cord. Examine the foot pedal and its guard and cord for damage. Cycle the 

turntable (turn it on, let it run for about a minute, and then turn it off). Observe the machine as it 

operates. Listen for unusual noise. Watch for abnormal movement (e.g.  binding  and jerking). 

Confirm normal condition and operation. 

4. Labels:  all labels should be readable and located as shown in the 

Labeling  diagram

  on  p.  12. 

Replace any label that is damaged, missing, or not easily readable. 

NOTE:

  Label appearance and content is subject to change.  Consequently, replacement 

labels might differ from labels shown in the manual supplied with the unit. 

 

B. At least 1 time per month, inspect the following: 

1. Electrical wiring: closely inspect wiring for regions of significant wear, cuts, frays, and other 

damage. 

2. Fasteners (hardware): check fasteners for looseness and damage. Tighten all loose fasteners; 

replace any that are damaged: Bolts, nuts, washers; 

3. Turntable drive chain: inspect the chain for significant wear and looseness. Operate the turntable 

and compare the current maximum rotation speed with the speed recorded when the machine was 

first installed. If the top rotation speed is slower than the recorded figure, adjust the tightness of the 

belt. If the turntable lurches or skips during operation or if you hear the chains knocking against the 

frame, then chain tension needs to be increased. See 

Adjusting chain tension

 on pages 9-10. 

4. Motor speed controller:  replace the controller if pushbuttons are not operational, if the speed 

control dial does not function properly, or if the housing is damaged. 

5. Turntable: examine the turntable for significant wear and impact damage. Sharp projections might 

develop along the edge of the turntable. Sand or grind off all projections, burrs, etc. 

6. Thrust/Load bearings: operate the turntable and listen for scraping sounds. If the turntable is much 

nosier while it rotates than it was when it was first put into service, then the load bearings should 

be replaced. 

7. Turntable main bearing: the top of the turntable should be parallel to the supporting frame; it 

should not wobble. 

8. Anchoring points: check each of the anchor bolts and the concrete  around them. The machine 

should be solidly fixed to the floor. Tighten bolts, if necessary. Concrete around each bolt should 

not be cracked, chipped, etc. 

9. Labels: confirm that all labels are present, undamaged and readable. See 

Labeling diagram

, p. 12. 

10.  Overall condition of machine:  the structure should be clean,  square and rigid, and free of rust 

and corrosion.  Remove dirt and debris.  Do not use the machine if the base is excessively rusted 

or corroded. 

 

Troubleshooting:

 

Contact the 

Technical Service Department

 for assistance with issues identified below or any others.  

Issue 

Possible Cause 

Corrective Action 

1)  Turntable does not rotate  a)  No power supply voltage 

b)  Speed control on lowest setting 

 

c)  No signal from pedal control 

 

d)  Motor controller fault or defective 

motor controller 

 

e)  Chain is broken or slipping 

a)  Check outlet for 115V power.  

b)  Increase turntable speed using the speed dial on 

the Delta motor speed controller. See

 

p. 7

. 

c)  Make sure pedal cable securely connected to 

power unit. 

d)  Check the display screen on the Delta motor 

speed controller for a fault code. If a fault code is 

displayed, contact 

Technical Service

. 

e)  If fan of drive motor spins but table does not 

rotate, disconnect power and inspect drive 

chains.  

2)  Turntable cannot rotate 

without assistance, rotates 

more slowly while loaded, or 

does not achieve set speed 

a)  Chain worn or slipping 

a)  If motor fan spins but turntable does not rotate, 

adjust chain tension. If problem persists after 

adjusting tension, inspect chains.   

 

 

 

 

Summary of Contents for POW-CAR-AR5

Page 1: ...ce For answers to questions not addressed in these instructions and to order replacement parts labels and accessories call our Technical Service and Parts Department at 260 665 7586 The department can...

Page 2: ...ad to property damage with SIGNAL WORDS A safety message appears with a signal word that describes an improper dangerous use of the product The signal word indicates the seriousness of the injury that...

Page 3: ...nvironment Keep hands clothing etc out of contact with all moving parts of the machine BEFORE using the machine instruct all bystanders to clear the service area DO NOT activate the turntable UNLESS t...

Page 4: ...5 20 160 002 Sub assembly power unit with sprocket 1 17 37021 Nylon insert lock nut grade 2 zinc finish 5 16 18 1 6 20 514 084 Sub assembly counterbalanced mast manual 1 18 11105 Hex bolt grade A zinc...

Page 5: ...20 027 009 Sheave 5 8in inner diameter x 2 in outer diameter 1 21 11107 3 8in 16 x 11 4in HHCS zinc plated 2 bolt 4 7 20 110 013 Bearing mount upper 1 22 33620 5 16in zinc plated lock washer 4 8 20 01...

Page 6: ...experienced bond the frame of the machine to a driven ground rod see National Electrical Code for details of driven grounding electrodes Item Part no Description Qty 1 VFD004S11B Delta control freq va...

Page 7: ...Parameter Description of parameter Setting Description of setting 0 03 Start up display selection d2 Display the content of user defined unit 0 05 User defined coefficient K d0 3 Scales frequency so...

Page 8: ...l the sections by sliding the slots over the welded mounting studs attached to the edges of the turntable The diagram above indicates where each ramp connects to the turntable 5 Plug the power unit in...

Page 9: ...belt and do not press the rod into the belt Mark the rod flush with hole C with a marker or pencil Make a second mark 1 8 in above the first mark closer to your hand Using a pencil type compression sp...

Page 10: ...e will coast to a stop i e it will spin until friction and resistance bring it to a stop Turntable rotation speed is adjustable To increase or decrease the speed turn the dial on the Delta motor speed...

Page 11: ...or if the housing is damaged 5 Turntable examine the turntable for significant wear and impact damage Sharp projections might develop along the edge of the turntable Sand or grind off all projections...

Page 12: ...label content and location are subject to change so your product might not be labeled exactly as shown Replace all labels that are damaged missing or not easily readable e g faded To order replacement...

Page 13: ...draulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries H...

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