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Table of Contents 

Rev. 10/8/2021 

   P-HOP, MANUAL 

Table of Contents 

Copyright 2021 Vestil Manufacturing Corp.                                      Page 3 of 12 

SAFETY INSTRUCTIONS 

  Vestil  strives to identify foreseeable hazards associated with the use of its products. However, no 

manual can address every conceivable risk that could arise. Always apply good judgment while using, 

inspecting, or maintaining this product. 

 

 

   

WARNING

 

If this product is installed, used, or maintained improperly serious personal injuries or death might result. 

 

Read and understand the entire manual before installing, using, or servicing the product

.

  Keep this 

manual in a location known to persons who use the product. Read the manual whenever necessary to 

refresh your understanding of proper use, inspection, and maintenance procedures. 

 

DO NOT exceed the capacity: 2,000 pounds (909kg). Capacity is provided on your 

SPECIFICATIONS

 

document as well as on label 1153. See 

LABELING DIAGRAM

 on p. 11. 

 

DO NOT use a malfunctioning or significantly  damaged  hopper. Examples significant  damage 

include: 1) damage to the hopper release mechanism that allows the hopper to dump; 2) broken fork 

pocket(s); 3) main connection pin; or 4) broken welds.  Inspect the hopper before each use according 

to the 

INSPECTION

 instructions on p. 9-10. DO NOT use the hopper unless it is in satisfactory condition. 

 

DO NOT use the hopper if the safety chain is damaged or absent; DO NOT lift the hopper until it is 

securely connected to the carriage of the fork truck with the safety chain. 

 

DO NOT fill the hopper with a load weighing more than the maximum rated load (2,000 lb.). 

 

DO NOT stand beneath or travel under the hopper at any time. DO NOT permit any person to stand 

beneath or travel under the hopper. 

 

Hoppers with lifting lugs can be lifted with overhead hoists and cranes. DO NOT lift a hopper unless the 

chute is securely latched to the frame. The hopper must not be able to rotate while it is suspended. 

 

DO NOT allow people to ride on or in the hopper. 

 

DO NOT use the hopper if any  label  is unreadable, damaged, or missing.  Contact Vestil to order 

replacement labels. See 

LABELING DIAGRAM

 on p. 11. 

 

ALWAYS apply proper (fork) lift truck operation practices learned during your training program.  Before 

raising the hopper from the floor AND tilt the (forklift) mast toward the cab of the truck to ensure that the 

hopper will not slide towards the tips of the forks. 

 

DO NOT modify the hopper in any way! Modification(s) might make the hopper unsafe to use. 

 

DO NOT dump the hopper UNLESS every person in the vicinity is safely behind the forklift truck. 

 

DO NOT dump the hopper if the forklift is facing down a slope. Only dump the hopper while parked 

on a level surface. 

 

ALWAYS engage the caster brake when the hopper is stationary/not in use. 

 

CASTER INSTALLTION 

  Each P-HOP series hopper has 2 rigid casters in the front and 2 swiveling casters in back, one of 

which is equipped with a brake. To install the casters, insert the caster mounting plates into the quick-

connect caster brackets. Then, install clevis pins (99-112-006) and secure them in place with extended 

prong cotter pins (65080). 

 

 

Swivel caster 

with brake 

 

Swivel caster  

 

Rigid caster  

 

 

Clevis pin 

Cotter 

pin 

 

Mounting 

plate 

Brake 

lever 

 

 

 

 

Clevis

pin 

Quick connect 

caster bracket 

Cotter pin: insert cotter 

pin though pin hole in 

clevis pin; bend arms 

around clevis pin 

Pin hole for cotter pin 

Summary of Contents for P-HOP Series

Page 1: ...ot addressed in these instructions and to order replacement parts labels and accessories call our Technical Service and Parts Department at 260 665 7586 The Department can also be contacted online at...

Page 2: ...cations document for your dock leveler Print a copy of the document and keep it with your copy of this manual The following is an exemplar specifications document for model P HOP 0 5 SIGNAL WORDS SIGN...

Page 3: ...lb DO NOT stand beneath or travel under the hopper at any time DO NOT permit any person to stand beneath or travel under the hopper Hoppers with lifting lugs can be lifted with overhead hoists and cra...

Page 4: ...8 CASTER SWIVEL 8 X 2 1 7 64137 SPRING PIN AISI 1070 1095 PLAIN FINISH 3 16 x 1 1 2 LG 2 8 16 132 233 CASTER RIGID GFN 8 2 R 2 9 33006 FLAT WASHER ZINC PLATED USS 5 16 2 10 37 537 021 WELDMENT LOCK RE...

Page 5: ...ZINC FINISH 5 16 18 2 5 37 112 010 PIN HINGE AXLE 1 6 16 132 208 CASTER SWIVEL 8 X 2 1 7 64137 SPRING PIN AISI 1070 1095 PLAIN FINISH 3 16 x 1 1 2 LG 2 8 16 132 233 CASTER RIGID GFN 8 2 R 2 9 33006 F...

Page 6: ...X 1 1 2 1 6 65127 COTTER PIN Z PLATED 3 16 x 2 3 7 11061 HHCS 2 Z PLATED 5 16 18 x 2 LG 2 8 33006 FLAT WASHER ZINC PLATED USS 5 16 2 9 09 145 018 CHAIN 5 16 x 56 LG 1 10 37 112 045 PIN HINGE AXLE 2 11...

Page 7: ...X 1 1 2 1 6 65127 COTTER PIN Z PLATED 3 16 x 2 3 7 11061 HHCS 2 Z PLATED 5 16 18 x 2 LG 2 8 09 145 018 CHAIN 5 16 x 56 LG 1 9 37 112 045 PIN HINGE AXLE 2 10 99 145 053 5 16 QUICK LINK 1 11 33006 FLAT...

Page 8: ...gs They should be used as a means for dumping non hazardous refuse into larger trash receptacles Whenever the hopper is stationary engage the CASTER BRAKE See p 9 DUMPING Mount the hopper on the forks...

Page 9: ...hardware casters caster mounting hardware and the chute release mechanism Release the chute Describe how the unit looks and sounds as the chute rotates Also describe the force necessary to release the...

Page 10: ...pivots smoothly and securely engages the latch bar 5 Chute examine the chute The structure should be rigid and square without corroded holes or severely rusted areas 6 Supporting frame examine the fra...

Page 11: ...and this diagram contact TECHNICAL SERVICE Replace all labels that are damaged missing or not easily readable e g faded To order replacement labels or to inquire whether your unit is properly labeled...

Page 12: ...aulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How...

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