Vestil CART-1000-2040-DC Operation And Maintenance Manual Download Page 13

 

Rev. 4/18/2018 

CART-DC, MANUAL 

Copyright 2018 Vestil Manufacturing Co. 

 

Page 

13

 of 

15

 

 

  Check the hydraulic hoses for wear, kinks, cuts, etc.  Replace damaged hoses. 

  Check hardware: roller bushings, axle pins and retaining rings, clevises, pivot points, fasteners, and casters 

for severe wear and damage. Replace all components that are severely worn or damaged. 

  Inspect each leg roller for looseness and/or severe wear.  Replace rollers as necessary. 

  Cycle the tabletop. Listen for unusual noises; watch for abnormal movement. See "Troubleshooting", p. 13-

14. 

  Make sure all labels are in place & in readable condition. See “Labeling diagram” on p. 13. 

  Clean debris from all surfaces. 

 

(C) Yearly: Change the oil at least once a year. The oil should be changed as soon as it darkens, becomes gritty, 
or appears milky. Milky appearance indicates the presence of water. Replace the oil with AW-32 hydraulic fluid or 
its equivalent. 

 

 

 

The cart should always be labeled as shown. Replace any label that is missing, damaged, or not easily readable 

(e.g. faded). Contact Vestil to order replacement labels.  

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Troubleshooting:  

NOTE: 

Use this guide in conjunction with the Troubleshooting section of your MPU-DC manual. Solutions in 

italics

 

are found in the MPU-DC manual.

 

Contact Vestil for assistance with issues not listed below.

 

Issue Explanation 

Solution 

1. Tabletop does not rise when 

UP button pressed, but pump 
is running.  

a. Voltage at motor terminals too low to run 

pump. 

 
 

b.  Hydraulic hose leaking. 
c.  Fluid level in hydraulic reservoir too low. 

 
 
 
 
 

d.  Load exceeds capacity/max. rated load 

limit (relief valve opening). 

e.  Clogged suction filter. 
f.  Suction line leaking or loose fittings. 
g.  Clogged filler/breather cap on tank. 
h.  Lowering valve energized by faulty 

wiring or stuck open. 

i. Hydraulic 

pump 

malfunctioning. 

 

a. 

Measure voltage at motor terminals (or 
as close to terminals as possible) while 
pump runs under load. If voltage is 
adequate, check wiring

.  

b. Correct as appropriate. 
c. 

Add fluid.

 The system uses HO150 

hydraulic fluid.  Replace the hydraulic 
fluid with an anti-wear hydraulic fluid of 
viscosity grade of 150 SUS at 100°F 
(ISO 32 @ 40°C) such as AW-32 or 
Dexron transmission fluid

.

 

d. 

Reduce weight applied to tabletop. DO 
NOT change relief valve setting!!

 

e. 

Remove filter and clean it

f. 

Inspect all fittings for proper fit

g. 

Remove and clean

h. 

Remove lowering valve and clean

 

i. 

Disconnect hydraulic line from cylinder. 
Put free end of hose in large container 

Labeling diagram:  

Label 208: Keep clear of pinch point 

Label 269: Use maintenance prop 

 

Label 206 (inside power unit housing): 
Hydraulic oil specifications 

 

Label 658:  

 

Label 295 (on outside of 
power unit housing): 
Battery handling hazards 

 

Label 287: Model & capacity 

Label 212: Lock casters 

 

Label 824: Stand clear 

Summary of Contents for CART-1000-2040-DC

Page 1: ...bill of lading If the product is undamaged discard the packaging NOTE Responsibility for complying with laws regulations codes and non voluntary standards enforced in the location where the product is used lies exclusively with the end user Vestil Manufacturing Corp 2999 North Wayne Street P O Box 507 Angola IN 46703 Telephone 260 665 7586 or Toll Free 800 348 0868 Fax 260 665 1339 Web www vestilm...

Page 2: ...DC 403 8 42 14 539 16 203 8 243 4 750 lb 340 9 kg 327 lb 148 6kg CARTD 1000 2033 DC 333 8 4011 16 14 469 16 203 8 243 4 1 000 lb 454 5 kg 315 lb 143 4 kg CART 1000 2040 DC 40 39 15 539 16 203 8 253 16 1 000 lb 454 5 kg 328 lb 149 3 kg CART 2000 2040 DC 40 39 15 539 16 203 8 227 8 2 000 lb 909 1 kg 341 lb 155 3 kg CART 2000 3240 DC 403 8 39 15 521 2 323 8 321 2 2 000lb 909 1 kg 410 lb 186 5 kg CART...

Page 3: ... maintenance props DO NOT use the cart in corrosive environments ONLY use the cart on compacted improved surfaces capable of supporting the combined weight of the cart plus a maximum rated load DO NOT perform maintenance on this cart UNLESS it is unloaded and maintenance props are in place If repairs are necessary ONLY install manufacturer approved replacement parts Center and evenly distribute lo...

Page 4: ...Rev 4 18 2018 CART DC MANUAL Copyright 2018 Vestil Manufacturing Co Page 4 of 15 Detail view of top of cylinder 26 Bleeder screw ...

Page 5: ...Rev 4 18 2018 CART DC MANUAL Copyright 2018 Vestil Manufacturing Co Page 5 of 15 Detail view of top of cylinder 21 Bleeder screw ...

Page 6: ...Rev 4 18 2018 CART DC MANUAL Copyright 2018 Vestil Manufacturing Co Page 6 of 15 Detail view of top of cylinder 22 Bleeder screw ...

Page 7: ...Rev 4 18 2018 CART DC MANUAL Copyright 2018 Vestil Manufacturing Co Page 7 of 15 Detail view of top of cylinder 25 Bleeder screw ...

Page 8: ...Rev 4 18 2018 CART DC MANUAL Copyright 2018 Vestil Manufacturing Co Page 8 of 15 Detail view of top of cylinder 2 Bleeder screw ...

Page 9: ...Rev 4 18 2018 CART DC MANUAL Copyright 2018 Vestil Manufacturing Co Page 9 of 15 Detail view of top of cylinder 19 Bleeder screw ...

Page 10: ...Rev 4 18 2018 CART DC MANUAL Copyright 2018 Vestil Manufacturing Co Page 10 of 15 Detail view of top of cylinder 20 Bleeder screw ...

Page 11: ...6 WELDMENT LEG SCISSOR INNER 1 14 20 117 003 EXTERNAL RETAINING RING 1 SHAFT 1 3 01 513 003 WELDMENT DECK 20 x 40 1 15 33444 MACHINE BUSHING 1 X 18GA 1 4 01 510 095 WELDMENT LEG SCISSOR OUTSIDE 1 16 24 037 001 MAINTENANCE PROP 1 5 01 527 002 ROLLER ASSY 21 4 x 1 2 4 17 33456 MACHINERY BUSHING PLAIN FINISH 11 8 X 10GA 2 6 01 112 010 PIN CYLINDER PIVOT 2 18 36209 1 2 13 HEX JAM NUT PLAIN 2 7 01 112 ...

Page 12: ...l and air will sputter from the valve Jog the motor a few times by briefly pressing and then releasing the UP button If air continues to escape from the bleeder valve jog the motor several more times Wait at least a few seconds 5 10 between jogs Close the valve once air no longer is heard or seen bubbling out of it Just a clear stream of oil should be seen flowing from the valve Remove the cover f...

Page 13: ... issues not listed below Issue Explanation Solution 1 Tabletop does not rise when UP button pressed but pump is running a Voltage at motor terminals too low to run pump b Hydraulic hose leaking c Fluid level in hydraulic reservoir too low d Load exceeds capacity max rated load limit relief valve opening e Clogged suction filter f Suction line leaking or loose fittings g Clogged filler breather cap...

Page 14: ...id starvation x Air trapped in cylinder s w See solutions d f g I x See Removing air from hydraulic system 5 Tabletop lowers too slowly when loaded y Filter of lowering solenoid valve clogged z Pinched hydraulic hose aa Debris in flow control valve bb Binding cylinders cc Debris in velocity fuse y Remove lowering solenoid Clean filter z Repair hose aa Remove and clean flow control valve bb Contact...

Page 15: ...ontrollers switches and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 1 year For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships the product to th...

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