Vertiv R48-2000C Installation And User Manual Download Page 4 | Manualshive

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Vertiv

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NetSure R48-2000C Outdoor Rectifier Installation & User Manual (UM1R482000C)

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Rev. A

4

Troubleshooting

Repair ................................................................. 36

Troubleshooting ............................................................................... 36

Repair ............................................................................................... 36

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Summary of Contents for R48-2000C

Page 1: ...NetSure R48 2000C Outdoor Rectifier Installation and User Manual UM1R482000C Revision A Model Number R48 2000C ...

Page 2: ... tools and materials to be used in performing procedures not specifically described in this document This document may contain confidential and or proprietary information of Vertiv Group Corporation and its receipt or possession does not convey any right to reproduce disclose its contents or to manufacture or sell anything that it may describe Reproduction disclosure or use without specific author...

Page 3: ...Installation 19 Installing the Rectifier 19 General 19 Pole Installation Procedure 19 Wall Installation Procedure 21 Making Electrical Connections 24 Important Safety Instructions 24 Wiring Considerations 24 Frame Ground Connection 24 External Alarm and Control Connections 24 Nominal 120 VAC 208 VAC 220 VAC 230 VAC 240 VAC Input and AC Input Equipment Grounding Connections 25 48 VDC Output Connect...

Page 4: ...Vertiv NetSure R48 2000C Outdoor Rectifier Installation User Manual UM1R482000C Rev A 4 Troubleshooting and Repair 36 Troubleshooting 36 Repair 36 ...

Page 5: ... if not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALERT Alerts the reader to an action that must be avoided in order to protect equipment software data or service ISO ALERT Alerts the reader to an action that must be performed in order to prevent e...

Page 6: ...t voltage capable of producing fatal electrical shock AC input power must be completely disconnected from the branch circuits wiring used to provide power to the system before any AC electrical connections are made Follow local lockout tagout procedures to ensure upstream branch circuit breakers remain de energized during installation DO NOT apply AC input power to the system until all electrical ...

Page 7: ...t may be required to de energize the system before servicing Handling Equipment Containing Static Sensitive Components ALERT Installation or removal of equipment containing static sensitive components requires careful handling Before handling any equipment containing static sensitive components read and follow the instructions contained on the Static Warning Page ...

Page 8: ...s necessary Read and follow wrist strap manufacturer s instructions outlining use of a specific wrist strap 3 Do not touch traces or components on equipment containing static sensitive components Handle equipment containing static sensitive components only by the edges that do not have connector pads 4 After removing equipment containing static sensitive components place the equipment only on cond...

Page 9: ...t 2000 W Within these ranges the rectifier operates in one of three modes depending upon load demands Transition between modes is completely automatic If ambient temperature rises above or input voltage falls below acceptable values the rectifier continues to operate but at derated output power levels Constant Voltage Mode For any initial output voltage setting from 42 VDC to 58 VDC factory set at...

Page 10: ...ced power limitation method The lower input threshold is 85 VAC The rectifier can provide its maximum rated power 2000 W as long as the input voltage is within the range of 176 VAC to 300 VAC Below 176 VAC and down to 85 VAC the rectifier will continue to operate normally but will be in a power derating mode The relationship between the output power and input voltage is illustrated in Figure 2 Fig...

Page 11: ...ration between 50 C 122 F and 75 C 167 F will result in output power decrease Operation above 75 C 167 F is considered abnormal and should be used on a temporary1 basis only 6 Temporary Operation at Abnormal Temperature Temporary operation is defined as a period of not more than eight consecutive hours per day and a total of not more than 15 days in a year This refers to a total of 120 hours in an...

Page 12: ...HD Meets EN61000 3 2 5 from 50 to 100 of rated output current at 220 VAC 3 Inrush Current Peak does not exceed 1 5 times of the peak value of the maximum steady state input current at full load 220 VAC input voltage and for any duration of AC input interrupts Under the above conditions standard AC distribution circuit breakers will not trip 4 Typical Input Data 50 Hz input a Refer to Table 2 b Max...

Page 13: ...d at the output terminals Table 4 Typical Input Data with 60 Hz Input NOMINAL INPUT VOLTAGE PERCENT OF FULL LOAD INPUT CURRENT AMPERES INPUT VA INPUT WATTS POWER FACTOR EFFICIENC Y HEAT DISSIPATIO N BTU HR 120 0 0 533 64 05 18 64 0 283 0 63 6023 25 4 403 528 6 524 8 0 994 90 028 178 5656 50 8 438 1006 9 1005 8 0 9989 92 735 249 3239 75 12 66 1503 1501 9 0 999 92 945 361 5329 100 110 208 0 0 8959 1...

Page 14: ...Maximum Input Current with 60 Hz Input NOMINAL INPUT VOLTAGE INPUT VOLTAGE INPUT CURRENT AMPERES 208 240 176 11 98 NOTE At 100 of full load with output adjusted to 58 volts DC as measured at the output terminals Figure 4 Efficiency Curve 230 VAC 50 Hz Figure 5 Efficiency Curve 240 VAC 60 Hz 84 86 88 90 92 94 96 98 0 10 20 30 40 50 60 70 80 90 100 Load of rated load Efficiency Curve Efficiency 75 0...

Page 15: ...et 5 Surge Protection EN61000 4 5 up to level 4 Telcordia GR 1089 Core IEEE C62 41 2002 YD T 731 2002 Performance Criteria B AC Power Terminals TEST LEVEL SOURCE IMPEDANCE PERFORMANCE CRITERIA LINE TO LINE LINE TO GROUND 4 kV 4 kV 2 ohms B NA 6 kV 12 ohms B DC Power Terminals TEST LEVEL SOURCE IMPEDANCE PERFORMANCE CRITERIA LINE TO LINE LINE TO GROUND 500 V 500 V 2 ohms B 800 V 800 V 2 ohms B The ...

Page 16: ...r will be derated linearly based on the input voltage as follows At input voltage of 85 VAC with output 48 VDC maximum output power is 1000 W At input voltage of 176 VAC with output 48 VDC maximum output power is 2000 W 3 Output Protection a Overload Reverse Current The rectifier has a fuse wire in the negative output DC bus This fuse is not customer replaceable b Current Limiting The rectifier ha...

Page 17: ...ning power to the rectifier off waiting until the LEDs on the rectifier extinguish then turning power to the rectifier on 4 Over Temperature Protection The rectifier provides over temperature protection by derating output power and recovers automatically 5 Active Load Sharing The rectifier uses advanced digital active load sharing technology that maintains balancing to within 5 of rated current 6 ...

Page 18: ...R482000C Rev A 18 Figure 7 Overall Dimensions Note 1 Dimensions are in millimeter mm unless otherwise specified 2 Finish Aluminum with Powder Painted 3 Weight Net 11 kg Shipping 90 114 380 400 419 471 Rear view Top view Front view Left side view Right side view Bottom view ...

Page 19: ...iate top position on the pole with the supplied pole mount band Securely tighten the pole mount band to the pole The pole mount band accommodates poles from 6 to 12 in diameter Refer to Figure 8 3 Install mounting brackets to the rear panel of the rectifier with the supplied hardware Refer to Figure 9 4 Secure the top of the rectifier to the pole by securing the mounting bracket small to the mount...

Page 20: ...bracket small P N 63240BQ0 M5 flat head screws 3 P N 26011356 For mounting use a corrosion inhibiting compound CIC inside the tapped mounting holes to keep water away or use organically plated stainless steel bolts Mounting bracket big P N 63240BPY M5 bolts 3 P N 26011018 Figure 10 Securing the Rectifier to the Pole at the Top M8 bolts 2 places P N 26011153 ...

Page 21: ...ly sized holes for the customer provided M8 wall anchors being used into the wall as shown in Figure 13 Note that the rectifier can be mounted horizontal or vertical Figure 13 shows horizontal mounting Install the M8 wall anchors into the holes 2 Install mounting brackets to the rear panel of the rectifier Refer to Figure 14 3 Secure the rectifier to the wall using the wall anchors previously inst...

Page 22: ...nch 405 16 12 0 5 Dia 451 17 8 80 3 mm inch Figure 14 Installing the Mounting Brackets to the Rectifier Mounting bracket big P N 63240BPY M5 bolts 6 P N 26011018 Mounting bracket big P N 63240BPY For mounting use a corrosion inhibiting compound CIC inside the tapped mounting holes to keep water away or use organically plated stainless steel bolts ...

Page 23: ...Vertiv NetSure R48 2000C Outdoor Rectifier Installation User Manual UM1R482000C Rev A 23 Figure 15 Securing the Rectifier to the Wall Figure 16 Securing the front side shield to the rectifier Wall ...

Page 24: ... Association s NFPA National Electrical Code NEC applicable local codes and your specific site requirements Captive fasteners for M8 bolts for frame ground lugs are located on each mounting bracket Holes are spaced on 1 inch centers Refer to Figure 17 for location Figure 17 Frame Grounding Location External Alarm and Control Connections The rectifier is equipped with plug in alarm connectors locat...

Page 25: ... protective device rated for 15 A 48 VDC Output Connections WARNING Check for correct polarity before making connections The rectifier is equipped with plug in DC output connectors located on the bottom of the enclosure Mating connectors are provided Customer must provide wiring to the mating connector See Figure 18 and Figure 19 Refer also to Figure 20 through Figure 21 See also Customer Wiring t...

Page 26: ... to Figure 26 7 Rotate small cover counterclockwise 180 around the M6 screw and tighten all screws on the cover Refer to Figure 27 Paralleling Rectifiers for Redundancy DO NOT EXCEED THE LOAD RATING OF A SINGLE RECTIFIER To parallel rectifiers connect the CAN bus of each rectifier together Connect CAN_H to CAN_H and CAN_L to CAN_L Final Step If any of the six 6 connectors located on the bottom of ...

Page 27: ...Figure 19 Strip cord insulation and install Ferrule and ring lug as required Customer Wiring Connection procedure 1 Unscrew the screws of the small top cover and open it Refer to Figure 22 2 Rotate the cover clockwise 180 around the M6 screw Refer to Figure 23 3 Unscrew the Cable Gland Caps ...

Page 28: ...AWG 8 C Maximum cable diameter is 6mm 0 24inch Cable gland information Designation Vertiv P N Alarm 63204186 DC OUTPUT1 63204183 DC OUTPUT2 63204183 DC OUTPUT3 63204185 Battery 63204185 AC INPUT 63204183 DC OUTPUT1 DC OUTPUT2 Cable info SJOOW 12AWG 2 C Maximum cable diameter is 9mm to 16mm 0 35inch to 0 63inch DC OUTPUT3 Battery Cable info SOOW 6AWG 2 C Maximum cable diameter is 18mm to 25mm 0 71i...

Page 29: ...8 2000C Outdoor Rectifier Installation User Manual UM1R482000C Rev A 29 Figure 21 Customer Cable Location Diagram Figure 22 Unscrew the screws of small top cover Unscrew M6 screw about 22mm Small top cover P N 63211690 ...

Page 30: ...nual UM1R482000C Rev A 30 Figure 23 Rotate the small top cover clockwise 180 around the M6 screw Figure 24 Unscrew the Cable Gland Caps Remark Remove the sealing pin in sealing cable adapter Cable Gland P N 63204183 Cable Gland P N 63204183 Cable Gland P N 63204186 ...

Page 31: ...Manual UM1R482000C Rev A 31 Figure 25 Slide appropriate cable into the appropriate pins of the connector housing Tighten as torque Lb In 5 3 Tighten as torque Lb In 12 2 Figure 26 Tighten all of the cable gland caps as required torque Torque to 7 5 N m 66 in lbs ...

Page 32: ...r Rectifier Installation User Manual UM1R482000C Rev A 32 Figure 27 Secure the small top cover Rotate the small top cover around M6 screw Tighten M6 screws as Torque to 5 5 Nm 49 in lbs Tighten M4 screws as Torque to 3 Nm 26 5 in lbs ...

Page 33: ...rtiv NetSure R48 2000C Outdoor Rectifier Installation User Manual UM1R482000C Rev A 33 Figure 28 Cable Gland Diagram Cable gland nut Flat seal Cable gland Sealing cable adapter Sealing pin Cable gland cap ...

Page 34: ...onnect or protective device The rectifier automatically starts Checking System Status Procedure 1 Observe the status of the rectifier s local indicators If operating normally the status of these is as shown in Table 6 See Figure 29 for location 2 Ensure the front door is securely closed and the screws are torqued to 29 Kgf cm 2 9 Nm 25 in lbs Table 6 Status and Alarm Indicators INDICATOR NORMAL ST...

Page 35: ...ntil the LEDs on the rectifier extinguish Re apply AC input power to the rectifier Table 7 Rectifier Indicators INDICATOR NORMAL STATE ALARM STATE ALARM CAUSE Power Green On Off No input voltage Internal input fuse open Protection Yellow Off On AC input under over voltage PFC output under over voltage Moderate load sharing imbalance Rectifier over temperature protection Rectifier operating in an o...

Page 36: ...ctifier should be replaced in its entirety No attempt should be made to troubleshoot or repair individual components inside the rectifier enclosure Table 8 Rectifier Troubleshooting SYMPTOM POSSIBLE CAUSE S SUGGESTED ACTION S Power Indicator Green Off No input voltage Make sure there is input voltage Internal input fuse open Replace the rectifier Protection Indicator Yellow On AC input under over ...

Page 37: ......

Page 38: ...VertivCo com Vertiv Headquarters 1050 Dearborn Drive Columbus OH 43085 USA UM1R482000C RH 03 25 ...

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