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Vertiv™ NetSure™ External Distribution Box (EDB) Description and Installation Manual 

Proprietary and Confidential © 2022 Vertiv Group Corp. 

Admonishments Used in this Document 

 

DANGER!  

Warns of a hazard the reader 

will

 be exposed to that will 

likely

 result 

in death or serious injury if not avoided.  (ANSI, OSHA) 

 

WARNING!  

Warns of a potential hazard the reader 

may

 be exposed to that 

could

 

result in 

death or serious injury if not avoided.  This admonition is not used for situations that pose 
a risk only to equipment, software, data, or service.  (ANSI) 

 

CAUTION!  

Warns of a potential hazard the reader 

may

 be exposed to that 

could

 

result in minor or moderate injury if not avoided.  (ANSI, OSHA) This admonition is not 
used for situations that pose a risk only to equipment, data, or service, even if such use 
appears to be permitted in some of the applicable standards.  (OSHA) 

 

ALERT!  

Alerts the reader to an action that 

must be avoided

 in order to protect 

equipment, software, data, or service.  (ISO) 

 

ALERT!  

Alerts the reader to an action that 

must be performed

 in order to prevent 

equipment damage, software corruption, data loss, or service interruption.  (ISO) 

 

FIRE SAFETY!  

Informs the reader of fire safety information, reminders, precautions, 

or policies, or of the locations of fire-fighting and fire-safety equipment.  (ISO) 

 

SAFETY!  

Informs the reader of general safety information, reminders, precautions, or 

policies not related to a particular source of hazard or to fire safety.  (ISO, ANSI, OSHA) 

Summary of Contents for NetSure F1011259

Page 1: ...NetSure External Distribution Box EDB Description and Installation Manual Specification Number F1011259 F1011265 F1011266...

Page 2: ...d in performing procedures not specifically described in this document The products covered by this instruction manual are manufactured and or sold by Vertiv This document is the property of Vertiv an...

Page 3: ...General 10 4 Front Doors and Locks 11 4 1 Important Safety Instructions 11 4 2 Front Doors 11 4 3 Opening and Closing the Enclosure Front Doors 11 5 Installation Considerations 14 5 1 Installation Ov...

Page 4: ...e Fiber Leads to the Fiber Termination Blocks 22 11 6 Connecting Alarm and LVD Low Voltage Disconnect Cables 24 11 7 Connecting Fiber Cables to the Enclosure 31 11 7 1 Optical Fiber Cables Precautions...

Page 5: ...inor or moderate injury if not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the a...

Page 6: ...usly high the DC source can deliver large amounts of current Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact an input or output terminal or exposed wire co...

Page 7: ...nsulation of field wire conductors should be rated no less than 90 C and sized in a manner that is consistent with the NEC and local codes Always use an approved voltage detector when approaching an e...

Page 8: ...is damaged do not accept receipt from the shipper DANGER RISK OF ELECTRICAL SHOCK AC Proper actions include but not limited to a Verify before contacting the enclosure that no current leakage or groun...

Page 9: ...can present harmful chemicals Refer to the battery installation manuals and MSDS supplied with the batteries Work in a ventilated area and follow all safety procedures At a minimum wear safety glasses...

Page 10: ...Vertiv NetSure External Distribution Box EDB Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp x This page intentionally left blank...

Page 11: ...age Disconnect LVD contactor on the left side DC distribution panel s DC input Spec No F1011266 contains Low Voltage Disconnect LVD contactors on the left side and right side DC distribution panels DC...

Page 12: ...e External Distribution Box EDB Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 2 Figure 2 1 Vertiv NetSure External Distribution Box EDB Overall Views Front Fr...

Page 13: ...101599 15 1 1 102276 101600 20 1 1 102277 101601 25 1 1 102278 101602 30 1 1 102279 101603 35 1 1 102280 101604 40 1 1 102281 101605 45 1 1 121998 121997 50 1 1 102282 101606 60 1 1 102283 101607 Cir...

Page 14: ...erating in an altitude range of 0 feet to 10 000 feet 2 4 3 Compliance information The Vertiv NetSure External Distribution Box EDB complies with the following standards UL Listed to UL 62368 1 2nd Ed...

Page 15: ...Vertiv Group Corp 5 Figure 2 2 Enclosure Dimensions 2 3 4 inch trade size knockouts 1 125 inch actual diameter 4 2 inch trade size knockouts 2 5 inch actual diameter 10 2 50 inch cable grommets 8 1 7...

Page 16: ...o be mounted to the side of a companion enclosure Exterior Finish The enclosure is finished in multistage dry powder polyester paint cool white for maximum durability and performance against corrosion...

Page 17: ...5 position main ground bar is located inside of the enclosure The main ground bar is mounted on isolators The default ground lug geometry is two hole with 1 4 inch post and 5 8 inch spacing Low Voltag...

Page 18: ...Proprietary and Confidential 2022 Vertiv Group Corp 8 Figure 2 4 Perspective Views with Major Features Identified cont d on next page Drain Holes Cable Entry Grommets Cable Entry Grommets Front Door F...

Page 19: ...istribution panel s DC input Spec No F1011266 contains Low Voltage Disconnect LVD contactors on the left side and right side DC distribution panels DC input Spec No F1011259 contains no Low Voltage Di...

Page 20: ...e enclosure Front Doors and Locks 11 Describes how to access the inside of the enclosure Installation Considerations 14 Provides installation overview and recommended tools and test equipment Transpor...

Page 21: ...andle hex w pin security tool to unlock the door 4 Lift the swing latch and rotate approximately 90 clockwise for the left side door and approximately 90 counterclockwise for the right side door to di...

Page 22: ...Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 12 Figure 4 1 Front Door Swing Latch Front Left Side Door Front Right Side Door Door Swing Handle Locked Positi...

Page 23: ...on Box EDB Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 13 Figure 4 2 Enclosure s Left Side Front Door Wind Latch Wind Latch Bar 90 Position 120 Position 120...

Page 24: ...uipment and materials have been delivered Proceed with the physical installation of the enclosure Install circuit breakers inside the enclosure Install and verify enclosure grounding cable Connect and...

Page 25: ...ient Temperature Range See Environmental on page 4 7 Mounting the Enclosure NOTE Unit must be mounted at a height no greater than 2 meters from the bottom of the unit to ground 7 1 Important Safety In...

Page 26: ...ed with the installation DO NOT REMOVE THE PALLET UNTIL THE ENCLOSURE IS READY TO BE MOUNTED 7 5 Mounting the Enclosure on the Outside of a Companion Enclosure Perform the following steps to install t...

Page 27: ...larm terminal on the spring strip Push distribution device in firmly until fully seated in the distribution panel 3 Record all circuit breaker sizes on the labels provided 4 Close the left front door...

Page 28: ...Refer to Figure 9 1 for location and recommended torque Procedure 1 Install a 2 AWG cable from this termination to the platform site ground 9 4 Main Ground Bar A main ground bar is located inside the...

Page 29: ...Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 19 Figure 9 2 Enclosure Main Ground Bar Location Main Ground Bar 1 4 20 Bolt with washer 1 4 Flat Washer Recommended Torque 60...

Page 30: ...r cable entry and fiber exit along with two 2 3 4 inch trade size knockouts for alarm wiring Refer to Figure 10 1 The DC distribution and fiber chambers provide tie wrap lance panels on both side wall...

Page 31: ...r leads are routed up through the second level of grommets into the DC distribution chamber of the enclosure These are than connected to the load circuit breakers and return bars The trunk cable fiber...

Page 32: ...he following procedure Procedure WARNING Observe proper polarity when making connections 1 Verify each DC distribution circuit breaker is in the OFF position 2 Remove the DC distribution panel shield...

Page 33: ...for clarity only Front 48 VDC 58 VDC Load and Return Connections 1 4 20 Studs on 5 8 Centers Customer must supply or order additional hardware Maximum Lug Width 0 625 inches Recommended Torque 72 in...

Page 34: ...the cabling route into the enclosure for your installation site See also Cable Routing on page 20 3 Pull the alarm and LVD cables into the bottom of the enclosure through the provided grommets and rou...

Page 35: ...Vertiv NetSure External Distribution Box EDB Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 25 Figure 11 3 Alarm Block Connections F1011259...

Page 36: ...Vertiv NetSure External Distribution Box EDB Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 26 Figure 11 4 Alarm Block Connections F1011265...

Page 37: ...Vertiv NetSure External Distribution Box EDB Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 27 Figure 11 5 Alarm Block Connections F1011266...

Page 38: ...Wire Slate Wire to Slate Wire Blue White Wire to Blue White Wire P N 60031372 Rear Vertiv NetSure 512 DC Power System Spec No 582137000 List 27 582137000ZZ007 Shown Others Similar Notes 1 Factory inst...

Page 39: ...26 582137100ZZ028 Shown Others Similar Notes 1 Factory installs links on the factory wiring side of terminal Factory Wiring Side Customer Wiring Side LVD LVD LVD AUX Contacts CBA Alarm Signal to DC P...

Page 40: ...rs Similar Notes 1 Factory installs links on the factory wiring side of terminal Factory Wiring Side Customer Wiring Side LVD LVD LVD AUX Contacts CBA Alarm Signal to DC Power System Digital Input LVD...

Page 41: ...8 VDC 58 VDC is provided at terminal 1 of J3 Figure 11 9 Alarm Circuit Cards P N 541183 Locations 11 7 Connecting Fiber Cables to the Enclosure 11 7 1 Optical Fiber Cables Precautions When you work wi...

Page 42: ...3 and seal all cable grommets 11 8 Connecting 48 VDC 58 VDC Input Power to the Enclosure WARNING Observe proper polarity when making connections DC input power leads are connected to the input busbars...

Page 43: ...cable interfaces into the enclosure must be properly sealed after installation of cables Procedure 1 Seal all cable entries with duct putty after passing cables through the cable grommets 48 VDC 58 V...

Page 44: ...ify all circuit breakers inside the enclosure are Off 3 Verify no open power leads are present 4 Verify all cables and connections are secure 5 Apply DC input power to the enclosure 6 Use an approved...

Page 45: ...Ice and snow should be removed from the front door and all ventilation areas Practices and tools to avoid include use of salt use of ice scraper screwdrivers or other tools that would dig into the ice...

Page 46: ...0 800 1280 option 2 SPARE PARTS Email DCpower Spares Vertiv com OSP Spares Vertiv com Pricing and purchase orders for spare parts including but not limited to breakers cables fuses rectifier fans misc...

Page 47: ...ription and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp Connect with Vertiv on Social Media https www facebook com vertivI https www instagram com vertiv https www linkedin...

Page 48: ...s or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness here Vertiv Group Corp assumes no responsibility and disclaims all liabi...

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