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Liebert® AHU

Precision Air Conditioning

User Manual

Summary of Contents for FA065HC1NE09020F1070P0000

Page 1: ...Liebert AHU Precision Air Conditioning User Manual...

Page 2: ...the purchasing scope or the usage scope Unless otherwise specified in the contract all statements information and recommendations in this document are provided AS IS without warranties guarantees or r...

Page 3: ...e Situation Description Warning Danger Caution The Warning Danger Caution note indicates a hazardous or potentially harmful situation that can result in death or injury It also indicates instructions...

Page 4: ...installing or operating the system Disconnect the local and remote power supplies prior to working with the unit Prior to the installation process read all the instructions verify if all the parts ar...

Page 5: ...TS 6 1 4 4 Supply Air Temperature Sensor 6 1 4 5 Return Air Temperature Humidity Sensor 6 1 4 6 Belt Type Leak Detector 6 1 5 SFA Components 6 1 5 1 MERV11 Filter 6 1 5 2 Dual Power Supply ATS C300 6...

Page 6: ...2 Upper Section and Lower Section Dimensions 14 2 3 3 Position and Dimension of Top Cover 16 2 3 4 Position and Dimensions of Steel Base 17 2 3 5 Position and Dimensions of Air Outlet 18 2 3 6 Positio...

Page 7: ...owering Off the Thermal Management Unit 36 3 3 4 Logging Out 36 3 3 5 Setting the Date and Time 36 3 3 6 Searching 36 3 3 7 Using Context Sensitive Help 36 3 3 8 Accessing the User and Service Functio...

Page 8: ...ettings 44 4 6 Configuring Embedded Unity for BMS connectivity 45 4 7 Connecting to the Unity web UI 45 4 8 Troubleshooting 45 5 System Operation and Maintenance 46 5 1 Routine Maintenance Inspection...

Page 9: ...anual Appendix III User Menu 54 Appendix IV Table Names and Content of Harmful Substances in Products 55 Appendix V Routine Maintenance Inspection Items Monthly 56 Appendix VI Routine Maintenance Insp...

Page 10: ...n easy to use graphic interface it allows access to the unit via a network using an integrated Ethernet connection and makes centralized monitoring and control possible Advanced remote monitoring and...

Page 11: ...git 8 Airflow F Aluminum profile and foaming board 1 EC Fan with plastic impeller M Sheet metal 2 EC Fan with metal impeller Digit 17 Mains Switch High Voltage Option 3 PFC Fan THDi 5 1 ATS C1000 Digi...

Page 12: ...A 0 6 5 H C 1 N E 0 9 0 2 0 F 1 0 7 0 P 0 0 0 0 Digit 22 Special Requirements Digit 24 Order Identifier 0 SFA None 0 9 Factory Code V Condensate Pump Digit 25 Order Identifier Digit 23 Order Identifi...

Page 13: ...Component Description Cabinet Aluminum profile and foaming board The cabinet frame is composed of aluminum profile and foaming board The inner and outer panels of the foaming board are made of 0 8 mm...

Page 14: ...led water in each loop and improve the heat exchanger s efficiency significantly apart from minimizing the water resistance of the heat It also minimizes the water pressure drop The coil is hydrophili...

Page 15: ...ectors cover a larger range as compared to the leak detection plate equipped with the standard unit 1 5 SFA Components 1 5 1 MERV11 Filter TAHU comes with a standard MERV8 filter or you can choose a M...

Page 16: ...le 1 4 for storage environment and operating environment requirements Table 1 3 Storage Environment Requirements Item Requirement General requirements Clean room no dust Environment humidity Less than...

Page 17: ...recommended When selecting road transport roads without too many bumps are highly recommended AHU is heavy using mechanical equipment like an electrical forklift to move the unit is recommended Move...

Page 18: ...tipping due to an excessive inclination angle 2 1 2 Unpacking Move the equipment to the nearest location of the final installation site and unpack it Follow the procedures below for unpacking 1 Remove...

Page 19: ...be ideal and should match the energy efficient design standards Following are the requirements for maintaining a favorable room environment prior to installation The room should have suitable and effe...

Page 20: ...led on the floor of the Equipment Room or Computer Room Do not use the indoor unit in the open and severe outdoor environment Avoid locating the indoor unit in concave or narrow areas which can obstru...

Page 21: ...installation and maintenance process Table 2 2 List of Generic Tools Name Drawing Name Drawing Electric hand drill Adjustable wrench Slotted screwdriver Cross head screwdriver Stepladder Forklift Dri...

Page 22: ...ical connections these tools may vary in a real time scenario Ensure that the tools used in the installation operation and maintenance processes are insulated 2 2 5 System Arrangement during Installat...

Page 23: ...3 respectively Figure 2 5 AHU Outline Table 2 3 AHU Dimension and Net Weight Product Number Dimensions Net Weight kg WxDxH mm inch FA065HC1NE09020F1070P0000 2800 1600 3600 110 2 63 141 7 2400 FA065HC1...

Page 24: ...Vertiv Liebert AHU User Manual 15 Figure 2 6 Upper Section unit mm Figure 2 7 Lower Section unit mm...

Page 25: ...1NE09020M1070P0000 Upper 1600 63 0 2800 110 2 1740 68 5 1100 1400 Lower 1600 63 0 2800 110 2 1860 73 2 1300 1400 2 3 3 Position and Dimension of Top Cover The position and dimension of top cover are s...

Page 26: ...bert AHU User Manual 17 Figure 2 9 Inlet and Outlet Pipe Flange unit mm 2 3 4 Position and Dimensions of Steel Base The base dimensions are shown in Figure 2 10 Figure 2 10 The Dimensions of Steel Bas...

Page 27: ...utlet unit mm 2 3 6 Position and Dimension of Air Inlet The electric box is embedded on the return air side and the electric box door of the lower cabinet is equipped with a color display emergency sw...

Page 28: ...e the customer needs to make a floor stand to meet this condition This floor stand is also conducive to the connection of the AHU condensate drain pipe so it is recommended that the height be above 10...

Page 29: ...Installation 20 Figure 2 13 Floor Stand Install the lower section on the floor stand and then connect the base and the lower section with seismic restraint brackets SRB Figure 2 14 SRB...

Page 30: ...in the lower part of the upper cabinet The hoisting tooling is composed of four steel frames and four hoisting rings During installation a professional is required to install it firmly The installatio...

Page 31: ...art hoisting During the hoisting process it is necessary to ensure that the force in all directions is consistent and the unit is stable It is necessary to protect the aluminum frame with some paper o...

Page 32: ...Figure 2 18 Sheet metal For the sheet metal structure unit after fixing the external connections of the unit 4 M12 combination bolts are used to fix the unit inside the unit The fixing positions and b...

Page 33: ...nection of Unit The condensate water pan of the upper cabinet drains to the drain pan of the lower cabinet and the drain pan of the lower cabinet drains to the outside of the unit The cooling water in...

Page 34: ...hecklist Check Items Results Leave enough space around the unit for maintenance The equipment is installed vertically and the installation fasteners have been fixed The ball valves of the unit have be...

Page 35: ...oft power cable uses Y connection and if the cable is damaged it must be replaced by professional service personnel Before the wiring use a volt meter to measure the power supply voltage and ensure th...

Page 36: ...area requirements of the copper wires can vary with the different models For the cable specification refer the rated Full Load Ampere FLA in the Table 2 6 A breaking device must be provided to be dis...

Page 37: ...ntrol Line Connection As shown in Figure 2 24 37 and 38 terminals can connect to remote shutdown switch and they have been shorted in the factory and the shorting cable should be removed if the termin...

Page 38: ...ower supply voltage meets the rated voltage on the unit name plate The system electric loop has no open circuit or short circuit Power cables and ground cables to the MCB The ratings of the MCBs and f...

Page 39: ...ng system monitoring and management at your fingertips User and service menus are password protected to prevent unauthorized changes in the cooling unit operation settings The touchscreen is back lit...

Page 40: ...f selected system parameter settings See Adding and Adjusting Content 7 Unit Identification You can customize the unit name up to 6 characters numbers 8 Search icon Open the keyboard to search for con...

Page 41: ...nsors and setpoints displayed depend on the configuration of the unit If the sensor is selected for temperature control or humidity control the dial displays only temperature control or humidity contr...

Page 42: ...sor Value Selected Threshold Limit Background Color Return Temp None Blue High return temperature Red Return Humidity Low return humidity Blue High return humidity Red Dew Point Low dew point Blue Hig...

Page 43: ...horized changes Note3 Default User Password 2210 Note4 Default Service Password 2210 Steps to Unlock the Controls 1 On the header press The keypad opens 2 Press the numbers characters for your Passwor...

Page 44: ...Viewing Unit Alarm STANDBY In stand by because of service menu setting TIMER OFF Scheduled on a timer and is in sleep mode waiting for the next start interval UNIT ON Operating normally without alarm...

Page 45: ...ing between a graphical or list view 3 3 6 Searching When logged in you can use the display search to find the location of settings options based on a term service codes or parameter You can also sear...

Page 46: ...g and Editing setpoints for the cooling unit 2 Active Alarms Opens the ALARMS panel See Viewing Unit Alarms 3 Event Log Opens the EVENT LOG panel See Viewing the Event Log 4 Sensor Data Opens the SENS...

Page 47: ...nagement Unit or Powering off the Thermal Management Unit 3 3 11 Advanced Menu The advanced menu provides a read only view of the advanced set up and factory level settings Advanced Menu Options 1 Fac...

Page 48: ...then Setpoints Temperature Control The Temperature Control secondary panel opens 2 Adjust the setpoint options then press Save The setpoint will be updated 3 Press Cancel to discard the changes 3 4 3...

Page 49: ...OM I O board assigned as U2U address number XX two up to thirty two has lost communication with the group Make sure all units are powered on at the disconnect Check cable connections and network setti...

Page 50: ...ILY SENSOR READING SUMMARY which shows temperature humidity and dew point readings for the cooling unit 3 4 8 Managing Run Hours for a Component You can view the run hours for components on a cooling...

Page 51: ...mwork mode icon 2 The teamwork dialog opens display the teamwork mode number of units in stand by and number of operating units No Description 1 No teamwork 2 Mode 1 Parallel Teamwork 3 Mode 2 Indepen...

Page 52: ...lowing steps From the sidebar of the Service menu navigate to BMS Teamwork Setup BMS Setup IntelliSlot Card Settings From the Monitoring Protocol drop down menu scroll down and select Embedded if you...

Page 53: ...g the Embedded Unity feature in iCOM the end user must wait minimum 5 minutes to allow the Embedded Unity features enough time to boot prior to creating the mandatory administrative account New creden...

Page 54: ...steps to connect to the Unity web UI Connect a laptop to the BMS network Obtain the Embedded Unity IP address from the iCOM display Open a web browser on the connected laptop and enter the IP address...

Page 55: ...s that need to be checked monthly for signs of wear and tear The inspection also takes into consideration whether the components function correctly Table 5 1 Monthly Routine Check List of Items Parts...

Page 56: ...r the differential pressure valve of the screen is within reasonable range Clean the screen Chilled water coil Clean the water system Check whether the coil is leaked Check whether there is dust and f...

Page 57: ...n Replace those damaged ones 7 If the power cables are damaged to avoid further damage the cables must be replaced by professional personnel 5 5 Appearance Inspection and Maintenance of Controller Com...

Page 58: ...n the dust filter must be checked once a month and replaced as required The filter clogging switch and pressure difference switch are located You need to adjust the set point of the filter clogging sw...

Page 59: ...Diagnosis and Treatment of Fans Refer Table 6 1 for fan fault diagnosis and treatment Table 6 1 Fault Diagnosis and Treatment of Fans Symptom Potential Causes Item to be Examined or Handled EC fan ca...

Page 60: ...se 3 EC Fan internal communication master slave error 4 EC fan is under voltage If the EC fan is automatically restarted but there is still EC fan fault alarm then the reasons are as follows 1 EC fan...

Page 61: ...COMMON ALARM 2 1 2 1 2 1 1 2 TB1 Magnetic Contact Switch MCS3 Magnetic Contact Switch MCS2 Magnetic Contact Switch MCS4 Magnetic Contact Switch MCS1 TB1 AD1 2 AD1 1 AD1 3 FC2 S1 AD2 S1 31 31 2 1 3 DA...

Page 62: ...G1 241 241 Y1 Y1 TB1 241 TB1 G1 TB1 Y1 TB1 241 3 89 AD1 S5 S5 AD1 S4 S4 S2 DAMPER 1 31 31 TO BMS 89 TB2 89 AD1 S2 TB1 31 AD1 S1 S1 2T 2 2T 3 T3 6 TRANSFORMER 2 T2 5 T2 6 T3 5 TRANSFORMER 3 POWER 4 1...

Page 63: ...Reading Summary 05 Graphics 06 System 01 Alarms 02 Event log 03 Graphics 04 View Network 05 Teamwork Standby 06 Turn System On Off 07 Display Options 01 Custom Labels 02 Display Properties 03 Date Tim...

Page 64: ...riendly products we will reduce and eliminate toxic and hazardous substances in products through ongoing research The following application components or toxic and hazardous substances is not limited...

Page 65: ...her there is foreign objects on the coil Check whether the water pan is blocked Listen to the running sound Observe the running vibration Water valve Check whether the indicator of the two way valve f...

Page 66: ...r pan is blocked Listen to the running sound Observe the running vibration Water valve Check whether the indicator of the two way valve flashes in green Listen to the water flow of the two way valve f...

Page 67: ...Connect with Vertiv on Social Media https www facebook com vertiv https www instagram com vertiv https www linkedin com company vertiv https www twitter com vertiv...

Page 68: ...rks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness here Vertiv Group Corp assumes no responsibility and disclaims all lia...

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