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Vertiv F2019015, Description And Installation Manual

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Vertiv™ XTE 601E Series Equipment Enclosures Description and Installation Manual 

Proprietary and Confidential © 2022 Vertiv Group Corp. 

1 

1

 

Purpose of this Document 

This document provides description and installation instructions for the Vertiv™ XTE 601E Series 84” equipment enclosure wired for 
two (2) -48V strings of Ni-Cd batteries. 

Procedures related to the provisioning, start-up, and acceptance of associated telecom equipment are not covered in this document. 

Documents that supplement the information in this document are referenced in “Sequence of Procedures” on page 17. 

 

2

 

Product Description 

2.1

 

General 

The XTE 601E Series 84” equipment enclosures are designed to house DC power, network electronics and battery backup equipment 
in a single enclosure.  See Figure 2.1 for overall views of the enclosure. 

 

Figure 2.1  Overall Views of Enclosure 

 

F2019015

F2019016

Summary of Contents for F2019015

Page 1: ...XTE 601E Series Equipment Enclosures Description and Installation Manual Specification Number F2019015 F2019016...

Page 2: ...in performing procedures not specifically described in this document The products covered by this instruction manual are manufactured and or sold by Vertiv This document is the property of Vertiv and...

Page 3: ...ocks and Removable Panels 18 4 1 Safety Precautions 18 4 2 Front Door 18 4 3 Opening and Closing the Enclosure Front Door 18 4 3 1 Opening the Front Door 18 4 3 2 Closing the Front Door 18 4 4 Intrusi...

Page 4: ...y 49 11 OSP Cables 50 11 1 General 50 11 2 Sealing Cable Entries 50 11 3 Installing OSP Cables 50 12 Alarm Wiring 51 12 1 Connecting External Alarms 51 12 1 1 Enclosure Alarms 51 12 1 2 Typical Batter...

Page 5: ...019016 76 16 1 Air Conditioner 76 16 2 Environmental Controls 76 16 3 User Interface 76 16 4 High Temperature Alarm 77 16 5 Optimal Cooling Locations for Rack Mount Equipment 77 17 Maintenance Trouble...

Page 6: ...inor or moderate injury if not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the a...

Page 7: ...he safety admonishments used in this document are listed under Admonishments Used in this Document on page vi Safety and Regulatory Statements Refer to Section 4154 provided with your customer documen...

Page 8: ...Vertiv XTE 601E Series Equipment Enclosures Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp viii This page intentionally left blank...

Page 9: ...Procedures related to the provisioning start up and acceptance of associated telecom equipment are not covered in this document Documents that supplement the information in this document are referenc...

Page 10: ...ating within its optimum temperature range can be pad or platform mounted The enclosure has a single large 44RU tall compartment for installation of power equipment and batteries The primary equipment...

Page 11: ...Figure 2 7 illustrates the optional re usable pad mounting template Figure 2 8 illustrates the optional pour in place pad mounting template NOTE The rubberized barrier pad included with the enclosure...

Page 12: ...rosion Lifting The enclosure has four lifting eyebolts on the top that allows it to be lifted and lowered into position 2 8 1 Typical Pad Mount Overhead View Figure 2 2 and Figure 2 3 provide overhead...

Page 13: ...y and Confidential 2022 Vertiv Group Corp 5 Figure 2 3 F2019016 Enclosure Dimensions 84 06 29 56 36 02 33 74 43 07 52 83 65 32 43 07 Notes 1 All dimensions are in inches unless otherwise specified 2 M...

Page 14: ...Mounting Rails Identification and Locations 12 RU 23 Equipment 13 RU 19 Equipment 6 RU 19 Equipment Note 1 4 RU 19 conversion bracket is included in the enclosure and can be used to adapt this 12 RU 2...

Page 15: ...67 21 73 4 84 3 86 4 00 4 00 4 00 4 00 4 50 28 82 3 60 3 60 4 16 4 16 Front Enclosure Bottom View 3 86 4 84 21 73 16 50 3 60 4 00 4 00 4 16 3 59 4 00 4 50 4 00 4 16 Front Enclosu re Bot tom View 28 82...

Page 16: ...Equipment Enclosures Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 8 Figure 2 6 Pad Mounting Rubber Barrier Pad P N 145396 Note Dimensions are in inches Front...

Page 17: ...closures Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 9 Figure 2 7 Optional Re Usable Pad Mounting Drill Template P N F1010584 145344 Note Dimensions are in...

Page 18: ...ation Manual Proprietary and Confidential 2022 Vertiv Group Corp 10 Figure 2 8 Optional Pour in Place Mounting Template P N F1010585 554917 Notes 1 Dimensions are in inches 2 E size hole position for...

Page 19: ...open during installation or maintenance activities Door wind latch secures at 90 and 120 The front door has a second intrusion switch which activates the DC light upon door entry Front door and rear a...

Page 20: ...enclosure through duplicate sets of conduit knockouts Either entry supports up to 2 trade size 2 5 actual conduits Refer also to Figure 9 1 on page 46 for AC Input Knockout Locations and dimensions of...

Page 21: ...y equipment compartment has a front door mounted 4kW DC air conditioner The DC air conditioner has a 900 W heater built in It has default control set points for heating and cooling cool heat settings...

Page 22: ...Group Corp 14 Figure 2 9 Front and Rear Perspective Views with Door Open and Major Features Identified Equipment Compartment Equipment Compartment String 2 Battery Box String 1 Battery Box HVAC 4kW 48...

Page 23: ...n Box Principal Ground Bar 3500W Heat Exchanger 4 Lifting Brackets 3 Removable Rear Access Panels 1 4 Turn Locks Earth Ground Connection Points Enclosure Bottom View Front LED Light Fixture inside top...

Page 24: ...ompartment Front Front 250 A Battery Breakers LED Light Fixture inside top of enclosure String 2 Battery Box String 1 Battery Box GFCI Protected Convenience Outlet Intrusion Switch LED Light Switch 4...

Page 25: ...reversal procedure Installation Considerations 24 Provides installation overview recommended tools and test equipment required installation materials and recommended enclosure anchors Enclosure Placem...

Page 26: ...Door Open and close the enclosure front door as described in the following procedures 4 3 1 Opening the Front Door Procedure 1 Is the environment safe Use a non contact voltage detector to assist in...

Page 27: ...Proprietary and Confidential 2022 Vertiv Group Corp 19 3 While holding the door closed rotate and lower the swing latch into the lock bed See Figure 4 1 4 If required replace padlock Figure 4 1 Front...

Page 28: ...epress the Audible Alarm Cutoff Maintenance Reset pushbutton located on the ECU See Figure 15 1 for location Refer to ECU User Interface on page 71 for further information The intrusion alarm is reset...

Page 29: ...Confidential 2022 Vertiv Group Corp 21 Figure 4 3 Intrusion Alarm and Light Switches Door Activated Intrusion Alarm Switch Door Activated Light Switch Switch View F2019015 to ECU F2019016 to Alarm Bl...

Page 30: ...d to it can be accessed Unhook the safety chain from the top corner of the top rear access panel Refer to Figure 4 4 5 Lift the top panel to disengage it from the tabs on the panel below it and pull i...

Page 31: ...idential 2022 Vertiv Group Corp 23 Figure 4 4 Removing Installing Rear Access Panels These rods must be disengaged from the top rear access panel 1 4 turn lock both sides before removing the top rear...

Page 32: ...sure all site drawings and approvals are in place Obtain the recommended tools and test equipment Read Important Safety Instructions starting on page vii carefully Check that all the equipment and mat...

Page 33: ...ors Lineman s strippers Lineman s cutters Crimping tool with dies from 6 AWG to 2 AWG Electrician s insulated screwdrivers Phillips No 1 and 2 Electrician s insulated screwdrivers flat blade small and...

Page 34: ...pansion Anchor Not Included Note It is up to the customer to select anchors to investigate the proper use of the anchors and to determine the requirements for the concrete pad to work with the anchors...

Page 35: ...enclosure on servitudes on dedicated recorded easements or on property owned by the company Avoid any unrecorded easements Use public safety road and street rights of way only where there is enough s...

Page 36: ...apply All external ground wires whether from the ground ring or OSP cables shall only be dressed to the principle ground bar located on the rear of the primary equipment compartment or ground ring ter...

Page 37: ...osure to prevent corrosion For excavated pad applications excavate a hole for the pad and cable conduits in accordance with the engineering work prints generally to a depth of 30 76 20 cm for standard...

Page 38: ...closures Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 30 Figure 6 2 Pad Sizing from outside perimeter of enclosure to pad edge D 48 122 cm MINIMUM Pad Design...

Page 39: ...the area s where the cable and electrical conduit will rise into the enclosure Excavate the trenches to a depth of 30 76 2 cm for a standard installation and 60 152 4 cm for areas where there is heav...

Page 40: ...e template Figure 6 3 or Figure 6 4 Cover the conduits at the top to keep concrete from entering them during the pour NOTE Make sure the conduit ends extend vertically through the template perpendicul...

Page 41: ...the fork is of sufficient length for the pallet size 48 minimum and capable of lifting 4 000 lbs 1814 kg For long term storage enclosure and packaging should be kept dry and not be exposed to temperat...

Page 42: ...ol systems is very heavy Do not lean or pull on it NOTE Refer to Opening and Closing the Enclosure Front Door on page 18 and Removing Installing Rear Access Panels on page 22 for opening the front doo...

Page 43: ...rfectly While drilling the anchor holes use a wax or paint crayon to mark the four edges of the drill template This will later serve as a guide for placing the rubber barrier pad and aligning the encl...

Page 44: ...ample do not exceed the capacity of reach Do not use slings clevises or shackles of insufficient capacity Crane Operation Only properly trained operators shall operate the crane Do not operate the cra...

Page 45: ...gs securely through all four clevises or shackles as shown in Figure 6 5 6 To prevent the enclosure from tipping when the pallet retaining bolts are removed slowly take up the slack with the crane NOT...

Page 46: ...approximately 6 above the pad level and parallel The enclosure should be lowered towards the front of the enclosure s final placement out of the way of all OSP cables that may be present 2 Shift the...

Page 47: ...roprietary and Confidential 2022 Vertiv Group Corp 39 Figure 6 6 Attaching Enclosure to Optional Pour in Place Pad Template Note Center mounting holes not used Pad Mounting Rubber Barrier Pad furnishe...

Page 48: ...one 4 applications 8 Open and close the front door and verify it will open close and lock properly If not adjust the shims until the door functions properly 9 Complete installation of enclosure anchor...

Page 49: ...s Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 41 Figure 6 7 Enclosure Front Anchor Battery Box Covers L Shaped Front Anchor Position Access Covers Front L S...

Page 50: ...s panels Disconnect the bonding cable from the bottom rear access panel 2 hole lug and set the panel aside The top and middle rear access panels can be re installed for enclosure installation The batt...

Page 51: ...nt Enclosures Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 43 Figure 8 1 Enclosure Ground Ring Termination Block Locations Rear Ground Ring Termination Block...

Page 52: ...first with the ground return and break last with ground return Remove rings metallic wrist bands or bracelets etc DANGER RISK OF ELECTRICAL SHOCK AC Proper actions include but not limited to Verify b...

Page 53: ...tage detector to verify the enclosure is safe 2 Verify that the enclosure is properly grounded 3 Verify that all breakers feeding the enclosure and all breakers within the enclosure are in the OFF pos...

Page 54: ...iption and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 46 Figure 9 1 AC Input Knockout Locations Rear Rear Junction Box 2 5 Conduit Knockouts 2 Conduit Knockouts 2 Conduit...

Page 55: ...1E Series Equipment Enclosures Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 47 Figure 9 2 AC Input Terminations Location TO 120VAC 15A SOURCE JUNCTION BOX 15...

Page 56: ...Battery Switch Breaker does not isolate the batteries nor do the batteries have a protective fuse Thus handle accordingly and use only insulated tools when working around batteries or any DC potential...

Page 57: ...al 2022 Vertiv Group Corp 49 10 5 ECU Power Connectors F2019015 only The ECU power connectors are located to the right of the ECU NOTE The ECU power connectors are connected at the factory These conne...

Page 58: ...rvisor and do not proceed until the voltage hazard is eliminated NOTE The following steps are recommendations only and are perform in conjunction with procedures and training that adhere to local prac...

Page 59: ...n B and Column C is internally connected to column D Terminate alarms on column A 12 1 1 Enclosure Alarms All alarms for customer connections are brought out to an alarm block Refer to Figure 12 1 and...

Page 60: ...ARRESTE R SURGE SUPPRESSOR 6 4 RECTIFIER_ FAILURE DC POWER SYSTEM 8 5 MU LTIPLE_ 10 6 11 BATTE RY_DISCHARGE LOW_VOLTAGE 12 7 13 14 8 15 DC_POWER_ FAILURE 16 9 17 GENERATOR_RUNN ING GENER ATOR 18 10 19...

Page 61: ...Block Schedule F2019015 cont d from previous page R66 BLOCK 2 CKT CLIP ALARM SOURCE A B C D 26 BUS_BAR_THEFT 27 HIGH_HUMIDITY 28 EXPLOSIVE_GAS 29 HIGH_WATER 30 SUMP_PUMP 10 31 11 TOXIC_GAS 12 32 13 BA...

Page 62: ...RESSOR 6 4 RECTIFIER_ FAILURE DC POWER SYSTEM 8 5 MULTIPLE_ 10 6 11 BATTERY_DISCHARGE 12 7 13 LOW_VOLTAGE 14 8 15 DC_POWER_ FAILURE 16 9 17 GENERATOR_RUNNING GENERATOR 18 10 19 20 11 21 GENERATOR_FAIL...

Page 63: ...BLOCK 2 CKT CLIP ALARM SOURCE A B C D 26 1 BUS_BAR_THEFT 2 27 3 HIGH_HUMIDITY 4 28 5 EXPLOSIVE_GAS 6 29 7 HIGH_ WATER 8 30 9 SUMP_PUMP 10 31 11 TOXIC_GAS 12 32 13 BATTERY_BREAKER BATTERY BREAKERS WHT...

Page 64: ...Vertiv XTE 601E Series Equipment Enclosures Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 56 Figure 12 3 Typical Battery Alarm Wiring...

Page 65: ...Remove all jewelry use proper Personal Protective Equipment PPE and use only insulated tools WARNING RISK OF CHEMICAL EXPOSURE A battery can present harmful chemicals Refer to the Battery Installatio...

Page 66: ...nect A battery disconnect circuit breaker 250 A is provided in each of the battery boxes 13 2 4 Anti Oxidant Before making any connection ensure that all contact surfaces have been cleaned and coated...

Page 67: ...unused battery cables should be disconnected from the power system to avoid an electrical hazard DANGER ELECTRICAL HAZARD Risk of serious injury and or equipment damage Exercise extreme care when hand...

Page 68: ...ital multimeter DMM make sure the 48VDC and 0VDC are properly installed and labeled 4 Ensure all battery disconnect circuit breakers are in the off position See Figure 13 1 for location Using a DMM me...

Page 69: ...up Corp 61 Figure 13 2 SAFT NiCd Battery String Layout and Block Mapping Diagram 7 Place the battery end Block 1 with a bar code to the rightmost front position See Figure 13 3 Figure 13 3 Staging the...

Page 70: ...rminal bolts and wave washers used to connect the blocks and apply No Ox to terminals surface 11 Attach long interblock connector to negative terminal of Block 3 Protect front end with electrical tape...

Page 71: ...e two blocks total voltage Perform the same step measuring across the terminal of Block 4 and the terminal of Block 5 See Figure 13 6 Figure 13 6 Measuring voltage between the Blocks 15 Install Block...

Page 72: ...y No Ox to all exposed metal surface 19 Install front post adapters from SAFT kit to the terminal of Block 1 and the terminal of Block 5 Refer to Figure 13 2 for finished installation NOTE Torque at 9...

Page 73: ...usbar Connect this cable to the positive battery string terminal NOTE Torque at 96 in lbs and apply No Ox to all exposed metal surface 23 For each battery box ensure the battery disconnect circuit bre...

Page 74: ...er and batteries Similarly all procedures and safety notices accompanying other installed equipment have been observed The enclosure now has a protected connection into the local utility power 14 3 In...

Page 75: ...rimary equipment compartment is equipped with a Heat Exchanger HX The primary equipment compartment HX is controlled via thermistor TH1 TH1 must be located on the intake side of a critical piece of eq...

Page 76: ...oprietary and Confidential 2022 Vertiv Group Corp 68 15 1 2 Overview Diagrams Figure 15 1 ECU and Thermal Components Overview Diagram cont d on next page Equipment Compartment Heat Exchanger Battery B...

Page 77: ...onents Overview Diagram cont d from previous page cont d on next page J4 Unused J7 Alarm Relay Output J16 HX Int 1 Fan J17 HX Int 2 Fan J20 HX Int 3 Fan J21 HX Int 4 Fan J14 HX Ext 1 Fan J6 Door Intru...

Page 78: ...Components Overview Diagram cont d from previous page ERROR CODES UP Controller OK d03 Maintenance Mode d01 d02 Door Open Ajar E01 Therm 1 Fail J1 Internal E02 Therm 2 Fail J2 Internal E07 Hi Tempera...

Page 79: ...e of operating temperature for the equipment to be housed in the enclosure is 40 C 40 F to 65 C 149 F The purpose of the heat exchanger is to remove heat dissipated from equipment while maintaining eq...

Page 80: ...condition in either the primary equipment compartment or battery box 15 3 4 Red and Red Blue LEDs Refer to Figure 15 1 for locations and descriptions 15 3 5 Intrusion Alarm Whenever the front door is...

Page 81: ...stem fault condition 2 d01 Door Ajar software does not treat as alarm resulting in a system fault condition 2 d02 Maintenance Mode 2 d03 Equipment Compartment Thermistor Failure Note E07 and E12 inhib...

Page 82: ...Mode can be exited by closing the door or by depress the Audible Alarm Cutoff Maintenance Reset pushbutton for more than 10 seconds Resetting the Maintenance Mode To reset the Maintenance Mode for an...

Page 83: ...s Equipment Enclosures Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 75 Figure 15 2 Cooling Zones F2019015 4 RU Near Optimal Cooling 10 RU Ideal Cooling 7 RU...

Page 84: ...built in internal controls 16 3 User Interface The air conditioner is an independent unit Refer to the instructions supplied by the air conditioner manufacturer An internal thermistor is built into t...

Page 85: ...ing Locations for Rack Mount Equipment The ideal cooling location in the equipment rack is RU s 10 19 from bottom of EQ rack But near optimal cooling can be achieved in any location RU s 1 19 See Figu...

Page 86: ...measure replace the external fans at 5 year intervals particularly if the enclosure is operating under extreme environmental conditions See Heat Exchanger Internal and External Fan Replacement on pag...

Page 87: ...els within the enclosure Before proceeding isolate the battery from the DC Power Plant open the connecting circuit breaker Though isolated potential for hazardous current remains act accordingly The r...

Page 88: ...e the ECU HX fans and associated cabling NOTE Important All procedure should be done in keeping with safe and local practices ECU Display Codes Refer to Table 15 2 for a list of codes that the ECU may...

Page 89: ...m and the alarm will activate again in 30 minutes Check for a broken door intrusion switch or an open in the wiring Recommended Practice to be Performed after a Door is Open To check for a broken door...

Page 90: ...Group Corp 82 17 6 Replacement Procedures 17 6 1 LED Light Replacement Procedure 1 Unplug the LED unit that needs to be replaced See Figure 17 1 2 Refer to Figure 17 2 and remove the nut securing the...

Page 91: ...CAL HAZARD MECHANICAL HAZARD Risk of electric shock or being cut by moving fan blades Before replacing any fan disconnect power to the Environmental Control Unit ECU You Will Need To replace one of th...

Page 92: ...replaced and its location 5 Verify that the replacement fan is of the appropriate model 6 Disable the HX fans by either Placing the ECU in maintenance mode See Maintenance Mode on page 74 for a proced...

Page 93: ...fans attached out far enough to disconnect the fan connectors Set the fan outer mounting plate with fans attached on a suitable work surface Remove the defective fan with inner mounting plate attached...

Page 94: ...ashers previously removed Carefully slide the fan outer mounting plate with fans attached into the mounting position far enough to reconnect the fan connectors Slide the fan outer mounting plate with...

Page 95: ...er to Figure 17 5 Attach the replacement fan to the fan inner mounting plate with the 4 sets of screws and star washers previously removed Carefully slide the fan inner mounting plate with fans attach...

Page 96: ...ower cable connectors 12 Monitor the ECU to make sure that the replacement fan is powered up and that it initializes calibrates and goes into steady state 13 Close the enclosure front door 14 Replace...

Page 97: ...Drill Template AC F1010585 554917 Optional Pour in Place Mounting Template AC 10021437 ECU RP 564241 ECU Option Jumper RP 152224 FAN BC 225x93 5mm 48V 665CFM 4W 139224 Thermistor Cable Main Compartme...

Page 98: ...Vertiv XTE 601E Series Equipment Enclosures Description and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp 90 This page intentionally left blank...

Page 99: ...ription and Installation Manual Proprietary and Confidential 2022 Vertiv Group Corp Connect with Vertiv on Social Media https www facebook com vertivI https www instagram com vertiv https www linkedin...

Page 100: ...s or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness here Vertiv Group Corp assumes no responsibility and disclaims all liabi...

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