Vertiv eSure 10010670 Installation Manual Download Page 1

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eSure™ Power Extend Converter

Mounting Bracket, Door, and Top Cover Kits

Installation Manual

Kit Specification Number: 565649, 565926, 10010670, 60018725

Summary of Contents for eSure 10010670

Page 1: ...eSure Power Extend Converter Mounting Bracket Door and Top Cover Kits Installation Manual Kit Specification Number 565649 565926 10010670 60018725...

Page 2: ...erials to be used in performing procedures not specifically described in this document The products covered by this instruction manual are manufactured and or sold by Vertiv This document is the prope...

Page 3: ...nd Material Required 1 1 3 Mounting Bracket Door and Top Cover Kit Contents 2 1 4 Mounting Bracket Door and Top Cover Kits Installation Procedure 4 1 4 1 Important Safety Instructions 4 1 4 2 Installi...

Page 4: ...njury if not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standard...

Page 5: ...be performed in the order indicated b Remove watches rings and other metal objects c Prior to contacting any uninsulated surface or termination use a voltmeter to verify that no voltage or the expecte...

Page 6: ...ent contains static sensitive components The warnings listed below must be observed to prevent damage to these components Disregarding any of these warnings may result in personal injury or damage to...

Page 7: ...g Bracket Kit P N Description 565649 Mounting bracket kit for use with a 23 distribution cabinet in a Spec No 582136800 power system 565926 Mounting bracket kit for use with a 19 distribution cabinet...

Page 8: ...ces Caution Label factory attached to left right brackets 2 60010906 Panel Position Label 30 Positions 1 151950 Storage Pouch 1 552423 Hook and Loop Fastener factory attached to storage pouch 1 566026...

Page 9: ...Product Label factory assembled to door 1 560958P2 Brand Label factory assembled to door 1 514097 Caution Label factory assembled to door 1 545391 Panel Position Label 24 Positions factory assembled t...

Page 10: ...HESE INSTRUCTIONS SHOULD BE READ THROUGH COMPLETELY BEFORE INSTALLING THE KIT The following is a step by step procedure to install the kit The procedure has been written for ease of use and to minimiz...

Page 11: ...Only Remove the front door from the distribution cabinet See Figure 1 The front door and mounting hardware will not be re used 4 For 2 Row Distribution Cabinets Only Open the front door Figure 1 Remov...

Page 12: ...Inch Distribution Cabinets Only Orient the kit supplied left side mounting bracket as shown in Figure 3 Note that the bracket comes preassembled with mounting hardware Secure the bracket to the distr...

Page 13: ...the kit supplied right side mounting bracket as shown in Figure 4 Note that the bracket comes preassembled with mounting hardware Secure the bracket to the distribution panel and cabinet with the prea...

Page 14: ...et 23 inch distribution cabinet shown 19 inch distribution cabinet similar Kit Supplied Right Mounting Bracket Torque to 31 in lbs 19 Inch 23 Inch Distribution Cabinet 1 Row Cabinet shown 2 row simila...

Page 15: ...label on the front door as a guide record the distribution positions onto the kit supplied label 13 Place the kit supplied distribution position label see Figure 6 back into the kit supplied storage...

Page 16: ...t Door and Top Cover Kit P N 10010670 and 60018725 procedure starting on page 11 16 If only mounting bracket kit P N 565649 or 565926 is to be installed continue with the Installing the Power Extend C...

Page 17: ...649 565926 procedure starting on page 5 to install the mounting bracket kit portion of the Mounting Bracket Door and Top Cover Kit P N 10010670 or 60018725 2 Continue with this procedure to install th...

Page 18: ...nt door to left door bracket as shown in Figure 9 Torque hardware as indicated in Figure 9 Figure 9 Install Kit Front Door 3 Install hardware to secure upper front door to left side bracket 2 Place up...

Page 19: ...he distribution cabinet mounting rails using the kit supplied hardware see Figure 11 Torque hardware as indicated in Figure 11 7 Place the kit supplied top rear cover as shown in Figure 11 Secure the...

Page 20: ...cabinet shown 23 inch cabinet similar 9 Continue with the Installing the Power Extend Converter into a Distribution Position procedure starting on page 15 Front Top Rear Cover Top Cover Bracket Top F...

Page 21: ...placed side by side before skipping a single space at certain average power levels and in specific distribution row positions These power levels pertain to the average output power busy hour average p...

Page 22: ...aralleling busbar P N 60016097 for paralleling two converters P N 545346 for paralleling three converters to the distribution panel load busbars use the same location as the load lead to the load See...

Page 23: ...5990 and Connecting Power Extend Converter Load Cables to the Distribution Panel with Power Extend Converter Paralleling Busbar P N 60016097 or 545346 if required 1 Row Cabinet cont d on next page Con...

Page 24: ...Nut Torque to 72 in lbs Return Busbar Power Extend Converter Return Wire Faston Tab P N 565990 Load Return Lead Lug 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nut Torque to 72 in lbs Return Busbar Load Le...

Page 25: ...rter Load Cables to the Distribution Panel with Power Extend Converter Paralleling Busbar P N 60016097 or 545346 if required 2 Row Cabinet BOTTOM ROW ONLY cont d on next page Distribution Panel Load B...

Page 26: ...to 72 in lbs Return Busbar Power Extend Converter Return Wire Faston Tab P N 565990 Load Return Lead Lug 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nut Torque to 72 in lbs Return Busbar Power Extend Conve...

Page 27: ...onnect the return wire P N 564330 and 4 inch long return wire jumper P N 565752 provided with the power extend converter to a power extend converter return wire faston tab P N 565990 installed on the...

Page 28: ...g Power Extend Converter Return Wire s P N 564330 to a Power Extend Converter Return Wire Faston Tab P N 565990 and to a Power Extend Converter 1 Row Cabinet Front Power Extend Converter Power Extend...

Page 29: ...tend Converter Power Extend Converter Return Wire P N 564330 Power Extend Converter Return Wire Faston Tab P N 565990 Exploded View Installed View Power Extend Converter Return Wire Jumper P N 565752...

Page 30: ...in Figure 17 Repeat for each power extend converter to be installed 5 Place the enable disable switch on the power extend converter to the enable position See Figure 16 on page 24 If two or three powe...

Page 31: ...nverter Return Wire and Jumper Not Shown for Clarity Only Power Extend Converter Return Wire Not Shown for Clarity Only Plug the C4858 Series Power Extend Converter into the distribution position Orie...

Page 32: ...Vertiv eSure Power Extend Converter Mounting Bracket Door and Top Cover Kits Installation Manual 26 This page intentionally left blank...

Page 33: ...rter Mounting Bracket Door and Top Cover Kits Installation Manual Connect with Vertiv on Social Media https www facebook com vertivI https www instagram com vertiv https www linkedin com company verti...

Page 34: ...are trade names trademarks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness here Vertiv Group Corp assumes no responsibili...

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