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18

 

Versa Lift 

Installation - Assembly 

(All

 

Models)

 

 

 

10.

 

RAISE THE LIFTING PLATFORM

 

Review steps 2-8 to make sure you 

haven’t

 missed any 

assembly steps. All screws must be tight 

except the lag 

screws 

that hold the mounting rails to the deck. They 

should be loose enough that the rails can be moved 

freely the distance that the slotted holes allow.

 

10-1. 

Make sure the power cord and control cords are 

clear of the lift opening and are not wrapped around the 

housing or the housing legs (Fig. 34).

 

10-2. 

Plug in the power cord (Fig. 34) to the power outlet.

 

10-3. 

Stand clear of the lift and keep your hands clear. 

Turn the main power switch to 

“ON”

 so it is lighted red. 

Turn ON your control device as explained in Step 9.

 

Press the 

“UP”

 direction switch and watch as the platform 

comes up. When the platform enters the opening, jog the 

“UP” direction switch to move the platform in small 

increments, watching to make sure that it does not catch 

or bind on the opening. (If the platform hangs in the 

opening, correct any causes before continuing the 

operation.)

 

10-4. 

When the platform comes all the way up, it will lift 

the upper limit switch lever (see Fig 33a), stopping the 

motor and the platform before it can impact the Lift Head. 

The platform should be approximately level with the floor.

 

 

11.

 

ADJUST THE MOUNTING RAILS

 

Adjust the mounting rails to center the lifting platform in 

the opening. Mark the platform center by measuring 

22” 

in from either end and making a small mark (see Fig. 35).

 

11.1

 

The mounting rail holes are slotted for adjustment. 

Push both mounting rails inward against the platform and 

move the rails and platform left or right until the platform 

center marks are aligned with the opening center marks.

 

11.2

 

With the  platform  centered  and  the  rails  pressed  

up against each side of the platform, 

tighten the (4) lag 

screws on the 

first 

mounting rail, but 

don’t

 over-tighten! 

Place a 

1/16”

 to 

1/8”

 shim spacer between the 

second 

mounting rail and the platform legs and tighten the 

remaining (4) lag screws (see Fig. 35).

 

Note: a strip of single-wall corrugated is a good shim.

 

11.3

 

Remove the shim spacers and check your work:

 

The platform assembly should freely move front-to- 
back between the guide spacers and side-to-side 

between the mounting rails 1/16” 

to 

1/8”.

 

!

 

Turn off the key or power switch and unplug the 
power cord before proceeding to the next steps.

 

10. RAISE 
THE LIFTING 
PLATFORM

 

POWER CORD 

POWER SWITCH 

(LIGHTED RED 

WHEN “ON”)

 

JOG THE UP SWITCH 

TO SLOWLY RAISE THE 

PLATFORM TO THE 

HIGHEST POSITION. 

!

 

UNPLUG POWER CORD 

BEFORE PROCEEDING 

TO THE NEXT  STEP! 

10.  ADJUST 
THE MOUNTING 
RAILS

 

POWER SWITCH 

(NOT LIGHTED 

WHEN “OFF”)

 

1. PUSH MOUNTING 

RAILS AGAINST 

THE PLATFORM 

LEGS EACH END. 

FIRST 

MOUNTING 

RAIL 

2. LINE UP PLATFORM 

CENTER MARK WITH 

OPENING CENTER MARK 

CENTER OF 

PLATFORM 

CENTER MARK 

ON OPENING 

(Fig. 4 on pg. 5) 

SHIM 
HERE 

3. INSERT SHIMS. TIGHTEN 

(8) LAG SCREWS LEAVING 

1/16”

 - 

1/8”

 SPACE BETWEEN 

PLATFORM LEGS AND RAIL. 

SECOND 

MOUNTING 

RAIL 

Fig. 35

 

Fig. 34

 

WARNING: 

KEEP AWAY FROM 

THE LIFT HOUSING AND LIFT 

PLATFORM WHEN OPERATING! 

!

 

Summary of Contents for 32

Page 1: ...tent8 702 069 CONTENTS Page SafetyFacts 2 Overview 3 Electrical 4 Lift Opening Specs 4 6 Framing Techniques 7 10 Carton Contents 11 Assembly and Installation 12 19 IMPORTANT PLEASE READ YOUR OWNERS MANUAL The manual includesessential safety and maintenance information ReadmanualbeforeoperatingtheVersaLift Copyright 2006 2019 BPG All rights reserved Revised March 2019 ...

Page 2: ......

Page 3: ...OORING AN ATTIC SPACE If your attic is not already floored in the area where your Versa Lift will be installed then flooring material such as plywoodmustbeaddedontopoftheceilingjoiststo makeafloorthatyoucanwalkonandstoreitemson Tools Materials Required Skill Saw Hammer and Nails or Screws and Power Driver Framing Square Tape Measure and Decking Material Skill Level Handyman If you have skill with ...

Page 4: ...PENING SPECIFICATIONS VERTICAL ATTIC SPACE The Versa Lift requires a minimum of 60 of vertical space directly over the lift opening Fig 1b OPENING DIMENSION TOLERANCES The final opening size is 30 x 58 with a tolerance of 1 2 and 0 the opening can be up to 1 2 larger but no smaller The liftopeningmustbe squareas shown below Fig 1c DiagonalAshouldequalBwithin1 2 LIFT OPENING FINISH The lift opening...

Page 5: ...nail heads and provide a smooth non abrasiveguide wayfortheliftingplatform seeFig 2b LIFT OPENING WITH I JOIST FABRICATED JOISTS Fig 2a WARNING TO PREVENT LIFT MALFUNCTION THE OPENING SIDEWALLS MUST BE SMOOTH WITH NO PROTRUDING NAILS BRACKETS SHEETROCK ETC ROUGH IN OPENING 31 x 59 THEN PANEL 4 SIDES WITH 1 4 PLYWOOD THE FINISHED OPENING SIZE IS 30 5 x 58 5 INSTALL DECKING FLUSH WITH OPENING HOLE S...

Page 6: ...ion structure installation or use Each user is responsible for determining the suitability appropriate location andmethodof installation forthisproduct Pleaseconsultaprofessionaltoevaluateyourceiling construction and the desired location and whether the remaining joists should be doubled to compensate for thejoist s thatwillbecut Thiswilldependonavarious factors includingthesizeandspanoftheexistin...

Page 7: ... 5 long and install it to finish the framed opening Fig 8 Dependingonthesizeandspanofyourjoists youmay need to double the joists on either side of the opening for added strength as shown in Fig 7 The sheetrock can now be cut flush with the opening Install decking flush to the inside edge of the opening not illustrated Note that decking andsheet rock must not extend into the opening see Figs 2a 2c ...

Page 8: ...ll need to cut two joists and install a stringer in order to get the required opening widthof31 seeFig 11 Notethe roughopeningmust be31 x59 oversize sothatitcanbepaneledwith 1 4 plywood seeFig 12 Afterpanelingthefinished opening will be 58 5 x 30 5 with smooth sidewalls Note I Joist hangers can be used instead of blocking Finish opening with 1 4 paneling to cover hangers and create a smooth sided ...

Page 9: ...ramed oversized in each dimension to 59 x 31 Fig 15 so that 1 4 thick plywoodcanbecut Fig 16inset andusedtopanelall fourI Joistfacesinsidetheopeningtoproducethefinal size opening of 58 x 30 Fig 16 Please note that anynailheadsintheopeningmustbesetflushorbelow the surface and decking and sheet rock must not extend into the opening Fig 2a 2c on page 5 NOTE These illustrations show I Joist on 24 cent...

Page 10: ...ide the opening Fig 19 to produce a final opening size of 58 x 30 Fig 19 Please note thatany nail headsin the opening mustbe setflush or below the surface and decking and sheet rock must not extend into the opening Fig 3 NOTE These illustrations show I Joist on 24 centers but thisframingprocedurecanalsobeusedfor16 centers page 8 As with solid wood joists I Joists thatneed to becutmustbesupportedby...

Page 11: ......

Page 12: ...hown but do not tighten them yet Leave them slight ly loose for leveling adjustment Step 4 2d INSTALL NYLON GUIDE SPACERS Install two nylon spacers with a 2 screw and locknut to themountingrailsinfourplaces byeachleg asshown below Tighten them snug but do not over tighten 1 4 20 TALL LOCKNUT 4 motor until this manual tells you to THE LIFT WILL MALFUNCTION IF YOU DO x 1 NYLON SPACER 8 2 x 4 Places ...

Page 13: ...et Adjusttheshimsuntiltheheadislevel thentightenall8 leg screws Fig 24 bottom inset Remove the shims 4B INSTALL THE HOUSING LEG BRACES Installthehousinglegbraces 2 usingtheself drilling drill point screws 8 as illustrated Fig 24 inset NOTE Install the braces on the OUTSIDE surface of the housing legs NOT on the inside If braces are installed on the inside they will interfere with the lifting platf...

Page 14: ...knuts Fig 26 Note The platform top side has warning labels Insert the plat form support into one of the left legs as shown Fig 26 inset Aligntheholeinthelegwiththeholeintheouter endof the support Nextinsert a 20 x2 screw down throughtheplatform legandsupport Fig 26 Secure screw with a short locknut but do not tighten until all fourscrewsareinstalled Whenalllegsareassembledas shown in Fig 26 tighte...

Page 15: ...round the last stud then pass the end of the cable through the center hole in the bottom of the leg bracket Fig 30 8 5a Drawthecabletightbypullingfirmlyontheendof the cable Fig 30 IMPORTANT To avoid damaging the studs do not use a power tool to install the cable clamp nuts Use only a socket and ratchet or an end wrench 8 5b While holding tension on the cable install the cable clampwiththetophalfle...

Page 16: ...OW CABLE CLAMP 2 1 2 x 3 8 Aluminum SPACERS 10 WARNING DO NOT Fig 30 1 4 20 TALL LOCKNUTS 10 use a power tool to install the cable clamp nuts as this can break the studs Use only a socket and ratchet or use an end wrench to tighten IMPORTANT The lifting platform must sit directly on the floor when attaching the cables Fig 29 8 2 PLACE THE LIFTING PLATFORM DIRECTLY ON THE FLOOR UNDER THE LIFT OPENI...

Page 17: ...kofthelifthead or on either side of the lift head See Fig 33a SeeFig 33abelowforthelocationofcontrolPorts 1 2 Please note the orientation of the locking tab on the plug astheplugwillonlyinsertoneway Thelockingtabmust bedepressedwheneveryouwishtoremovetheplug For more information about the control devices safety and Lift operation please refer to the Owners Manual RECEIVER CAN MOUNT ON EITHER SIDE ...

Page 18: ...kingasmallmark seeFig 35 11 1 Themountingrailholesareslottedforadjustment Push both mounting rails inward against the platform and move the rails and platform left or right until the platform center marks are aligned with the opening center marks 11 2 With the platform centered and the rails pressed up against each side of the platform tighten the 4 lag screwsonthefirstmountingrail butdon tover ti...

Page 19: ...ft Read the Owners Manual before operating the Versa Lift 13 INSTALL THE STABILIZER BRACKETS Note Position the stabilizer bracket with the small hole ends against the legs and the large hole ends on the floor Withthebracketat45degreestheendsshouldbe influshcontactwithboththehousinglegsandthefloor Bend the ends slightly if needed see Fig 37 Step1 Positionthestabilizerbracketasdetailedbelow under th...

Page 20: ...tic The lift will shut itself off when it arrives flush with the attic floor This practice allows the lift to maintain the cable around the cable drum properly insuring a trouble free operation for years to come Do Not lower the lift onto a box workbench pickup bed or at waist knee height to unload This can cause the cable to wind up backwards creating an issue with the cable around the drum Put y...

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