versa E Series Service & Operating Manual Download Page 3

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e1nmdlCsmATEX-rev0614

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versamatic

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Table of Contents

SECTION 1: PUMP SPECIFICATIONS ................1

• Nomenclature

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTALLATION & OPERATION ......5

• Principle of Pump Operation

• Typical Installation Guide

• Troubleshooting

SECTION 3: EXPLODED VIEW ...........................8

• Composite Drawings

• Parts List

• Materials Code

SECTION 4: WARRANTY & CERTIFICATES ....10

• Warranty

• EC Declaration of Conformity - Machinery

• EC Declaration of Conformity - ATEX

Universal*

1: PUMP

SPECS

2: INST

& OP

3: EXP

VIEW

4: W

ARRANTY

Summary of Contents for E Series

Page 1: ...allic Center Sections E1 VERSA MATIC Warren Rupp Inc A Unit of IDEX Corporation 800 North Main Street Mansfield OH 44902 USA Phone 419 526 7296 www versamatic com Copyright 2014 Warren Rupp Inc All rights reserved Service Operating Manual 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 WARRANTY Original Instructions ...

Page 2: ...mperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fasteners to prevent leakage Follow recommended torques stated in this manual CAUTION WARNING Nonmetallic pumps and plastic components are not UV stabilized Ultraviolet radiation can damage these parts and negatively affect material properti...

Page 3: ...ngs SECTION 2 INSTALLATION OPERATION 5 Principle of Pump Operation Typical Installation Guide Troubleshooting SECTION 3 EXPLODED VIEW 8 Composite Drawings Parts List Materials Code SECTION 4 WARRANTY CERTIFICATES 10 Warranty EC Declaration of Conformity Machinery EC Declaration of Conformity ATEX 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 WARRANTY ...

Page 4: ...______________________________ VERSA MATIC MODEL IDENTIFICATION CODES X X X X X X X X X X X X X Model Pump Size Wetted Parts Non Wetted Parts Diaphragm Material Diaphragm Series Valve Ball Material Valve Seat Material Valve Seat O ring Material Construction Design Revision Level Options if applicable Model Pump Size Wetted Parts Non Wetted Parts Diaphragm Material E Elima Matic 6 1 4 A Aluminum A ...

Page 5: ...s highly resistant to a broad range of chemicals Exhibits outstanding abrasion and impact resistance along with environmental stress cracking resistance 180 F 82 C 35 F 37 C Urethane Shows good resistance to abrasives Has poor resistance to most solvents and oils 150 F 66 C 32 F 0 C Virgin PTFE PFA TFE Chemically inert virtually impervious Very few chemicals are known to chemically react with PTFE...

Page 6: ...rying hydraulic conditions may result in deviations in excess of 5 0 20 40 60 80 100 120 140 Discharge Head in PSI Meters Feet 240 220 200 180 160 140 120 100 80 60 40 20 0 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 Capacity in Liters Per Minute Capacity in U S Gallons Per Minute 0 20 40 60 80 100 0 5 10 15 20 25 30 35 40 5 10 20 30 AIR CONSUMPTION IN SCFM AIR PRESSURE IN PSI SCFM M3 HR 5 8 5 1...

Page 7: ... 49 12 45 9 81 249 22 8 13 206 38 1 ANSI 150 DIN 325 DISCHARGE FLANGE 1 ANSI 150 DIN 325 SUCTION FLANGE 1 2 NPT AIR EXHAUST 4 12 104 65 5 13 130 30 5 50 139 70 7 16 181 86 1 66 42 16 R 25 6 35 BOTTOM VIEW 13 52 343 41 11 48 291 47 16 94 430 15 3 8 NPT AIR INLET N 325 NGE 16 94 430 15 2 50 63 50 14 75 374 65 49 12 45 9 81 249 22 8 13 206 38 1 ANSI 150 DIN 325 DISCHARGE FLANGE 1 ANSI 150 DIN 325 SUC...

Page 8: ...sure P4 to push the fluid through the suction piping and across the suction side check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot si...

Page 9: ...causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The v...

Page 10: ...eets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line size length compressor capacity Excessive suction lift For lifts exceeding 20 of liquid filling the chamber...

Page 11: ...PTFE TWO PIECE DIAPHRAGM ASY 37 40 38 41 38 40 41 39 35 36 Torque Setting 180 in lbs Torque Setting 120 in lbs Torque Setting 180 in lbs Torque 120 in Torque Setting 180 in lbs 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 10 17 18 19 20 22 23 24 25 25 26 27 28 29 30 31 32 33 34 29 29 10 19 35 36 Torque Setting 120 in lbs Torque Setting 180 in lbs Torque Setting 120 in lbs Torque Setting 180 in lbs Torqu...

Page 12: ...ragm Assembly Elastomers Item Qty Description Part Number TPE RUBBER PTFE 2 Piece PTFE Fusion 18 2 Main Shaft O Ring P50 403 19 1 Main Shaft 685 V001 120 P50 108 20 2 Diaphragm V183xx 1 See Below Material Chart V183TF 1 V183F 21 2 Back Up Diaphragm N A V183TB N A 22 2 Inner Diaphragm Plate V181C N A 23 2 Outer Diaphragm Plate PE113 PV181TO N A 24 4 Valve Seat O Ring V90xx See Below Material Chart ...

Page 13: ... Directivas comunitárias MANUFACTURED BY FABRIQUE PAR FABRICADA POR HERGESTELLT VON FABBRICATO DA VERVAARDIGD DOOR TILLVERKAD AV FABRIKANT VALMISTAJA PRODUSENT FABRICANTE DECLARATION DE CONFORMITE DECLARACION DE CONFORMIDAD ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN DICHIARAZIONE DI CONFORMITÀ CONFORMITEITSVERKLARING DEKLARATION OM ÖVERENSSTÄMMELSE EF OVERENSSTEMMELSESERKLÆRING VAATIMUSTENMUK...

Page 14: ...nder 1051 6825 MJ Arnhem The Netherlands Harmonized Standards Applied EN 13463 1 2009 Non Electrical Equipment Potentially Explosive Atmospheres Part 1 Basic Methods and Requirements EN 13463 5 2011 Non Electrical Equipment for Potentially Explosive Atmospheres Part 5 Protection by Constructional Safety Equipments 1 Elima Matic Series with any of the following materials of construction are rated t...

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