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WinterWarm Small Insert

2000888

Installing the WinterWarm Small Insert into an existing 
masonry or factory-built fireplace is an effective way to 
add an efficient heater to your home. The existing fire-
place and chimney must meet certain requirements.

Requirements for existing Fireplaces

The WinterWarm Small Insert is listed for installation 
within a properly built masonry or heat circulating, ma-
sonry-type fireplace that is constructed in accordance 
with the requirements of recognized building codes. A 
heat-circulating masonry-type fireplace must conform 
to building code standards for masonry fireplaces, and 
must consist of a factory-built metal firebox with air 
circulation pathways that are surrounded by masonry 
materials. Air circulation pathways must not be blocked 
by the insert or surround panels.
The fireplace and chimney must be clean and structur-
ally sound. Have them inspected by a qualified pro-
fessional chimney sweep, a mason, or your Vermont 
Castings’ Authorized Dealer before the WinterWarm 
Small Insert is installed. Any deterioration (cracks, loose 
mortar or loose bricks) must be repaired.
Codes may permit removal of the damper in order to 
make a positive connection for the vent between the 
firebox and the chimney. However, the fireplace should 
not be modified in any way without first checking with 
your local building inspector or fire marshal. Provision 
should be made to restore the fireplace to its original 
condition if the insert is removed. Do not remove bricks 
or mortar that may jeopardize the compliance of the 
fireplace with local building codes.
The WinterWarm Small Insert is also listed for installa-
tion in tested and listed factory-built fireplaces. Listings 
for factory-built fireplaces include meeting standards 
for both the firebox and chimney. Review the owner’s 
manual, and inspect the fireplace for metal tags or 
labels which give information concerning installation of 
inserts into the factory-built fireplace. Codes may permit 
removal of the damper in order to  install a chimney 
liner. Codes may also permit removal of external trim 
pieces which do not affect the operation of the unit, as 
long as the pieces are stored on or within the fireplace 
for re-assembly if the insert is removed.  Air flow within 
and around the fireplace shall not be altered (louvers 
or cooling air inlet or outlet ports may not be blocked). 
Louvered surrounds are permitted.  Again, check with 
local authorities before making any modifications. 

Installation

Requirements for existing chimneys

Chimney requirements differ for the U.S. and Canada.  
Specifications for each are listed below. Connect the 
insert to the chimney in accordance with local codes 
and the requirements of the listing agency as specified 
in this manual.

chimney height / U.S. and canada

Chimney height should be no less than 15’ (4.5m) 
above the hearth and no more than 35’ (10.5m).
The chimney should extend at least 3’ (914m) above 
the highest point where it passes through a roof, and at 
least 2’ (610mm) higher than any portion of a building 
within 10’ (3m). (Fig. 2)

Do not connect your WinterWarm small insert  to a 
chimney flue serving another appliance.

U.S. 

In the U.S. (aNSI/NFpa 211, 1988), when  

 

installed in a masonry fireplace:

• 

A connector must extend from the flue collar  
to the flue liner.

• 

The cross sectional area of the flue must be less  
than or equal to three times the area of the flue  
collar. If larger, the chimney must be re-lined.

• 

Means must be provided to prevent room air  
passing to the chimney cavity.

• 

Provision must be made for removal of the  
insert to clean the chimney flue.

2’ Min.

2’ Min.

3’

Min.

0 To 10’

3’

Min.

0 To 10’

AC617

RLTSKC8

2/11/98

AC617

Reference 

Point

Fig. 2

  The 2’-3’-10’ rule for chimneys.

Summary of Contents for Winter Warm Small Insert

Page 1: ...iance is not properly installed operated and main tained a house fire may result To reduce the risk of fire follow the installation instructions Failure to follow instructions may result in property d...

Page 2: ...ce and chimney exists Whichever installation you have chosen you can count on years of comfortable heating and pleasurable fire viewing if you operate and maintain it according to the directions in th...

Page 3: ...e unit is operated and the type and moisture content of the fuel used Figure shown is based on maximum fuel con sumption obtained under laboratory conditions and on average efficiencies These values a...

Page 4: ...eeting standards for both the firebox and chimney Review the owner s manual and inspect the fireplace for metal tags or labels which give information concerning installation of inserts into the factor...

Page 5: ...ed openings to the flue must be sealed with masonry to the thickness of the chimney wall Openings sealed with pie plates or wallpaper are a hazard In the event of a chimney fire flames and smoke may b...

Page 6: ...more details on mantel and top trim see Note below Where side trim extends more than 2 50mm from the fireplace facing the side clearance must be no less than 20 525 mm Measure the side clearance C fro...

Page 7: ...ate hearth irregularities Optional Surround Packages Custom made surround panels may be made from any noncombustible material MHSC offers both steel and cast iron Surround panel kits each in two sizes...

Page 8: ...ox Position the firebox so the flue collar lines up with the connector Use the leveling screws at the front of the Insert to adjust the level Route the power cord to the side nearest the power supply...

Page 9: ...amount of heat desired Fig 9 To complement the manual setting of the air control the WinterWarm Small Insert has an internal automatic thermostat that ensures an even delivery of heat at the manual se...

Page 10: ...excessive temperatures in the WinterWarm Small Insert and could even damage the combustor On the other hand too little draft can cause backpuffing into the room and or the plugging of the chimney or c...

Page 11: ...cause smoke to spill into the room Coal smoke also can poison the catalyst so that it won t operate properly In general the fire must be sufficiently well established to ensure that catalytic activity...

Page 12: ...mm has formed close the damper to activate the combustor To ensure continued operation of the combustor let the fire burn hot for an additional ten to fifteen minutes after the damper is closed 5 Clos...

Page 13: ...t coals and must be treated with extreme care Before replacing the ash pan clear away any ash that has spilled over the sides and back of the pan Replace the ash pan and close the ash door and front d...

Page 14: ...with water will work in most cases Use a glass cleaner especially made for this purpose only if deposits are specially heavy If heavy deposits are a frequent occurrence however evaluate your operating...

Page 15: ...ill not solved replace the damper gasket Instructions are on Page 16 IMPORTANT NOTES Do not operate the WinterWarm Small Insert if the glass is damaged or broken The glass used in your WinterWarm Smal...

Page 16: ...ll but a couple inches from the end before you trim the end to an exact fit Replacing the Insert s Door Gaskets Remove the door by lifting it straight up from its hinge pins Lay it face down on a padd...

Page 17: ...e with steam from wet wood If this test indicates a problem consider other possible factors as well such as the time of year or a change in the quality of your fuel In spring and fall draft is weaker...

Page 18: ...sote Your WinterWarm Small Insert has been designed to minimize creosote build up Regular chimney inspection and maintenance however must still be performed For safety good stove performance and to pr...

Page 19: ...round brush and enough rods to clean the entire length of the flue If you can t do the chimney inspection yourself con tact your local Vermont Castings Authorized Dealer or engage a professional chim...

Page 20: ...ion gases and because of the many surfaces provides more places for creosote and fly ash to deposit It is important to follow the operating instructions in order to minimize these deposits and to peri...

Page 21: ...scription Part Number Item Description Part Number 1 Bottom 1301332 2 Bottom Leg 1301341 3 Shadow Tray 1301321 4 Air Valve Primary 1601570 5 Clip Glass 1601396 6 Right Side 1301317 7 Left Side 1301318...

Page 22: ...y Air Flap 1601490 58 Gasket 5 16 Adhesive Backed 1203591 59 Door Handle Assy 30002717 60 Door Handle Pawl Assy 30002362 61 Access Plug 1602516 62 Shield Primary Air 30002433 For parts and information...

Page 23: ...sions Limitations 1 This product must be installed or serviced by a qualified installer preferably NFI or WETT Canada certified as prescribed by the local jurisdiction It must be installed and operate...

Page 24: ...MHSC 149 Cleveland Drive Paris Kentucky 40361 www mhsc com...

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