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Vermont Castings Vanguard XE G54004, Assembly Manual

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Vermont Castings Vanguard XE G54004 Assembly Manual Download Page 62

62

MODEL No. 085-3157-8/G54004

BUILD IT

WARNING! 

HOT SURFACES.

WARNING: 

EXTERIOR SURFACES WILL BECOME VERY HOT. TO PREVENT BURNS, ALWAYS WEAR INSULATED 

PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE.

•  KEEP AWAY FROM COMBUSTIBLE MATERIALS.

•  KEEP CHILDREN AND PETS AWAY FROM THIS GAS-FIRED BARBECUE.

•  AVOID DANGEROUS FIRES: DO NOT LEAVE YOUR BARBECUE UNATTENDED WHILE IN OPERATION.

B

UILD IT

Summary of Contents for Vanguard XE G54004

Page 1: ...VERMONT CASTINGS VANGUARD XE TM MC 4 BURNER BARBECUE G54004 ASSEMBLY MANUAL REGISTER YOUR NEW GRILL AT WWW VERMONTCASTINGSBBQ COM LAST UPDATE MAR 25 2019 SERIAL NO N DE S RIE...

Page 2: ...with purpose our line of Vermont Castings barbecues are designed to deliver your best grilling experience With a durable robust construction built to last through the years thoughtfully constructed c...

Page 3: ...ARTICLE NEEDS 2 TO LIFT To ORDER non warranty replacement parts or accessories or to register your warranty please visit us on the web at www vermontcastingbbq com DANGER 1 If you smell Gas a Shut off...

Page 4: ......

Page 5: ...2 x 10 Tapping Screw 3 7 Wheel Bushing 3 8 Pin Wheel 1 9 Spacer Door Handle 4 10 Pin Main Burner 4 11 NO 10 24UNC x 23 Screw 4 12 20UNC x 18 Screw 8 13 Electrode Wire Clip 3 14 NO 10 24UNC x 13 Hex S...

Page 6: ...01 EB 1 Side Shelf Fascia Left G540 0800 01 EC 1 Infrared Side Burner Table Right G540 0600 01 ITEM NO QTY DESCRIPTION PART NO ED 3 Tool Hooks G366 0041 01 EE 1 Infrared Side Burner Fascia Right G540...

Page 7: ...ART IT EXPLODED PARTS Hardware Pack AA AB AC AD AE AF BA BB BC BD BE BF BG BI BH BJ CA CD CC CG CE1 CE2 CE3 CH CI CK DA DC DB DD EA EF EB EP FB FA FC FE FD FF F2 F1 FG FH FI FJ FK FL FM FN FO FP FQ GA...

Page 8: ...8 MODEL No 085 3157 8 G54004 STEP 1A BUILD IT Assemble on a FLAT and SOFT surface to avoid damage 2 x4 BUILD IT FH F2...

Page 9: ...9 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT AA CE2 CE1 BATTERY NOT INCLUDED BUILD IT STEP 1B STEP 1C CE1 CF...

Page 10: ...BUILD IT 13 x1 10 MODEL No 085 3157 8 G54004 BUILD IT BUILD IT STEP 1D 4 x2 F2 CE1...

Page 11: ...BUILD IT 11 CONTACT US 1 844 586 4660 www vermontcastingsbbq com STEP 2A BUILD IT 2 x4 BUILD IT FP F1 The door stopper should be on the left side...

Page 12: ...12 MODEL No 085 3157 8 G54004 BUILD IT BUILD IT STEP 2B 2 x4 F2 F1...

Page 13: ...13 CONTACT US 1 844 586 4660 www vermontcastingsbbq com STEP 3B 7 8 x3 x1 STEP 3A BUILD IT GA F1 GB GC F2 Mallet BUILD IT...

Page 14: ...BACK PANEL ASSEMBLY 14 MODEL No 085 3157 8 G54004 BUILD IT STEP 4A 3 x4 BUILD IT F1 F2...

Page 15: ...BACK PANEL ASSEMBLY 15 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 4B BUILD IT FJ FK Tighten top screw...

Page 16: ...BACK PANEL ASSEMBLY Tighten all screws 16 MODEL No 085 3157 8 G54004 BUILD IT STEP 4C 3 x4 BUILD IT FJ FK...

Page 17: ...17 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT Assemble ground wire STEP 4D 14 x4 CJ CF CE1...

Page 18: ...18 MODEL No 085 3157 8 G54004 BUILD IT STEP 5 BUILD IT 3 x2 CJ FN VIEW FROM INSIDE...

Page 19: ...RS PROCEED TO STEP 6B FOR NATURAL GAS CONVERSION CUSTOMERS ONLY You will need a Convertible Valve System Kit Model 085 2261 4 in this step 19 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD...

Page 20: ...Ensure ignition switch wires are pushed in firmly 20 MODEL No 085 3157 8 G54004 BUILD IT STEP 6B BUILD IT CA CE3 CC...

Page 21: ...21 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 6C 3 x2 FA FD...

Page 22: ...22 MODEL No 085 3157 8 G54004 BUILD IT CH BUILD IT STEP 6D 3 x2...

Page 23: ...13 x2 23 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 6E 3 x3 CB CB 13...

Page 24: ...24 MODEL No 085 3157 8 G54004 BUILD IT BUILD IT STEP 7 2 x2 CI CH...

Page 25: ...25 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 8 2 x4 BB...

Page 26: ...26 MODEL No 085 3157 8 G54004 BUILD IT BUILD IT STEP 9 3 x2 FQ FP FK FK Bend brace upward to enter locater hole in lower back panel...

Page 27: ...27 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 10 2 x3 FI FI...

Page 28: ...28 MODEL No 085 3157 8 G54004 BUILD IT BUILD IT STEP 11 AA BA...

Page 29: ...12 12 3 3 29 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT 12 3 x2 x2 BUILD IT STEP 12A STEP 12B 3 x3 EP EB EA EA ED...

Page 30: ...30 MODEL No 085 3157 8 G54004 BUILD IT BUILD IT STEP 12C 12 3 x2 x2 EP EE EC 12 12 3 3...

Page 31: ...12 31 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT x2 BUILD IT STEP 13A F1...

Page 32: ...32 MODEL No 085 3157 8 G54004 BUILD IT STEP 13B F1 EA...

Page 33: ...33 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 13C 1 x3 BA EA...

Page 34: ...12 34 MODEL No 085 3157 8 G54004 BUILD IT BUILD IT STEP 13D x2 F2...

Page 35: ...35 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 13E EG EC...

Page 36: ...36 MODEL No 085 3157 8 G54004 BUILD IT BUILD IT STEP 13F 1 x3 BA EC...

Page 37: ...37 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 13G Remove hardware from the valve CK EH BUILD IT...

Page 38: ...38 MODEL No 085 3157 8 G54004 BUILD IT STEP 13H CK EL BUILD IT...

Page 39: ...BUILD IT STEP 13I EI EF EI EH 3 x2 39 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 40: ...BUILD IT 40 MODEL No 085 3157 8 G54004 STEP 13J 6 x2 BUILD IT Once the infrared side burner heat shield is securely in place tighten screws EN EN...

Page 41: ...41 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT 5 x1 BUILD IT STEP 13K EJ...

Page 42: ...42 MODEL No 085 3157 8 G54004 6 x1 BUILD IT STEP 13L BUILD IT EJ Ground wire Infrared electrode wire...

Page 43: ...STEP 13M BUILD IT EK 43 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 44: ...44 MODEL No 085 3157 8 G54004 STEP 13N BUILD IT BUILD IT EO EO...

Page 45: ...45 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 14 BA BH...

Page 46: ...46 MODEL No 085 3157 8 G54004 BUILD IT BC BA BE BUILD IT STEP 15A Locate burners with the electrode wires labeled BE...

Page 47: ...ermontcastingsbbq com BUILD IT BE BD VALVE STEP 15B Electrode wires must be fed through the Burner Box BA and the Control Panel Heat shield CB in this step The valve orifice must enter the burner tube...

Page 48: ...48 MODEL No 085 3157 8 G54004 BUILD IT BUILD IT STEP 15C 10 x4 BC BA BH...

Page 49: ...trode 950 mm BE 7 Ignition switch CE3 Ensure all electrode wires are inserted into the correct terminal as shown in diagram 49 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BE BD TIP F...

Page 50: ...STEP 16A BUILD IT 3 x3 DA 50 MODEL No 085 3157 8 G54004 BUILD IT...

Page 51: ...DB DC DA STEP 16B BUILD IT 51 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 52: ...DD DA STEP 16C BUILD IT 52 MODEL No 085 3157 8 G54004 BUILD IT...

Page 53: ...mly to electrode wire retainer as shown in 15D DA CAUTION Ensure all electrode wires are clipped firmly to the electrode wire clips as shown in STEP 15D Before installing the grease drawer assembly ma...

Page 54: ...54 MODEL No 085 3157 8 G54004 BUILD IT 11 9 x2 x2 BUILD IT STEP 17A FL FO...

Page 55: ...55 CONTACT US 1 844 586 4660 www vermontcastingsbbq com 11 9 x2 x2 BUILD IT BUILD IT STEP 17B FO FM...

Page 56: ...STEP 18 BUILD IT FM 56 MODEL No 085 3157 8 G54004 BUILD IT...

Page 57: ...BF 57 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 19 BUILD IT...

Page 58: ...STEP 20 STEP 21 BUILD IT BG BI 58 MODEL No 085 3157 8 G54004 BUILD IT...

Page 59: ...STEP 22 BUILD IT STOP NATURAL GAS CONVERSION CUSTOMERS PROCEED TO STEP 23 FI FH FI 59 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT FH...

Page 60: ...CONVERSION CUSTOMERS ONLY You will need the natural gas hose included with the Convertible Valve System Kit Model 085 2261 4 in this step See Step 9A in manual included with this kit Wrench CH 60 MOD...

Page 61: ...socket Push the sleeve back on the quick connect socket FIGURE B and insert the plug until the sleeve snaps forward locking the plug into the quick connect socket Be sure to leak test these connection...

Page 62: ...L BECOME VERY HOT TO PREVENT BURNS ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE KEEP AWAY FROM COMBUSTIBLE MATERIALS KEEP CHILDREN AND PETS AWAY FROM THIS GAS FIRED BARBECU...

Page 63: ...IS KEY TO USING IT SAFELY 7 THINGS IF YOU ONLY READ GRILL SAFETY CHECKLIST CHECKING FOR LEAKS REGULATOR FLOW OPERATION OPERATION BLOCKED BURNER VENTURI RESOLVING LIGHTING INSTRUCTIONS PAGE 10 PAGE 6...

Page 64: ...CONTACT US 1 844 586 4660 WWW VERMONTCASTINGSBBQ COM...

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