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Vermont Castings VANGUARD G54005, Assembly Manual

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Vermont Castings VANGUARD G54005 Assembly Manual Download Page 22

22

MODEL No. 085-3156-0/G54005

B

UILD IT

BUILD IT

STEP 6D

3

x2

CH

Summary of Contents for VANGUARD G54005

Page 1: ... CASTINGS VANGUARD TM MC 4 BURNER BARBECUE G54005 ASSEMBLY MANUAL YOUR FEEDBACK IS IMPORTANT TO US SHARE YOUR EXPERIENCE BY WRITING A REVIEW AT WWW CANADIANTIRE CA LAST UPDATE SEP 25 2020 SERIAL NO N DE SÉRIE ...

Page 2: ...t with purpose our line of Vermont Castings barbecues are designed to deliver your best grilling experience With a durable robust construction built to last through the years thoughtfully constructed components that stand up to grilling in any season and a simplified system to make maintaining your investment easier Vermont Castings continues the promise of unwavering quality and purposeful design...

Page 3: ...times HEAVY ARTICLE NEEDS 2 TO LIFT To ORDER non warranty replacement parts or accessories please visit us on the web at www vermontcastingbbq com DANGER 1 If you smell Gas a Shut off gas to the appliance b Extinguish any open flame c Open lid d If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 2 Requires two people to complete the assemb...

Page 4: ......

Page 5: ...CAL AND IMPORTANT PART INFORMATION HEAVIEST END STOP PARTS PART NO DESCRIPTION PHOTO QTY 1 20UNC x 38 Screw 6 2 20UNC x 13 Screw 21 3 NO 10 24UNC x 13 Screw 29 4 ST4 8 x 10 Tapping Screw 2 5 Wheel Bushing 3 6 Pin Wheel 1 7 Spacer Door Handle 4 8 Pin Main Burner 4 9 Wing Nut Side Burner 1 10 NO 10 24UNC x 23 Screw 4 11 20UNC x 18 Screw 8 12 Electrode Wire Clip 3 13 NO 10 24UNC x 13 Hex Screw 4 14 A...

Page 6: ...se Pan G366 0055 01 DD 1 Heat Shield Grease Pan G366 0060 01 EA 1 Side Shelf Table Left G539 0037 01 EB 1 Side Shelf Fascia Left G540 4400 01 EC 1 Side Burner Table Right G540 4600 01 ITEM NO QTY DESCRIPTION PART NO ED 3 Tool Hooks G366 0041 01 EE 1 Side Burner Fascia Right G540 4700 01 EF 1 Side Burner Drip Pan G515 0083 03 EG 1 Side Burner Lid G518 0036 01 EH 1 Side Burner Valve G540 0006 01 EI ...

Page 7: ...m START IT EXPLODED PARTS F1 F2 AA AB AC AD AE AF BA BB BC BD BE BF BG BI BH BJ CA CD CC CG CE1 CE2 CE3 CF CH CL CI CK CJ DA DC DB DD EA EC EB EN FB FA FC FE FD FF FG FH FI FJ FK FL FM FN FO FP FQ GA GB GC ED EF EE EG EH EI EJ EK EL EM CB H1 Hardware Pack ...

Page 8: ...8 MODEL No 085 3156 0 G54005 STEP 1A BUILD IT Assemble on a FLAT and SOFT surface to avoid damage 2 x4 BUILD IT FH F2 ...

Page 9: ...CE2 CE1 BUILD IT STEP 1B STEP 1C CE1 CF 14 x1 9 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT ...

Page 10: ...BUILD IT STEP 1D 4 x2 F2 CE1 10 MODEL No 085 3156 0 G54005 BUILD IT 12 x1 ...

Page 11: ...11 CONTACT US 1 844 586 4660 www vermontcastingsbbq com STEP 2A BUILD IT 2 x4 FP F1 BUILD IT The door stopper should be on the left side ...

Page 12: ...BUILD IT STEP 2B 2 x4 F2 F1 12 MODEL No 085 3156 0 G54005 BUILD IT ...

Page 13: ...STEP 3B 5 6 x3 x1 STEP 3A BUILD IT GA F1 GB GC F2 Mallet 13 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT ...

Page 14: ...BACK PANEL ASSEMBLY 14 MODEL No 085 3156 0 G54005 BUILD IT STEP 4A 3 x4 BUILD IT F1 F2 ...

Page 15: ...BACK PANEL ASSEMBLY 15 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 4B BUILD IT FJ FK Tighten top screw ...

Page 16: ...BACK PANEL ASSEMBLY 16 MODEL No 085 3156 0 G54005 BUILD IT STEP 4C 3 x4 BUILD IT FJ FK Tighten all screws ...

Page 17: ...BUILD IT Assemble ground wire STEP 4D 13 x4 CJ CF CE1 17 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT ...

Page 18: ...18 MODEL No 085 3156 0 G54005 BUILD IT STEP 5 BUILD IT 3 x2 CJ FN VIEW FROM INSIDE ...

Page 19: ... 586 4660 www vermontcastingsbbq com BUILD IT STEP 6A BUILD IT STOP PROPANE CUSTOMERS PROCEED TO STEP 6B FOR NATURAL GAS CONVERSION CUSTOMERS ONLY You will need a Convertible Valve System Kit Model 085 2261 4 in this step ...

Page 20: ...Ensure ignition switch wires are pushed in firmly 20 MODEL No 085 3156 0 G54005 STEP 6B BUILD IT BUILD IT CA CE3 CC ...

Page 21: ...21 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 6C 3 x2 FA FD ...

Page 22: ...22 MODEL No 085 3156 0 G54005 BUILD IT BUILD IT STEP 6D 3 x2 CH ...

Page 23: ...CB BUILD IT STEP 6E 3 x3 23 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT 12 x2 CB 12 ...

Page 24: ...24 MODEL No 085 3156 0 G54005 BUILD IT BUILD IT STEP 7 2 x2 CI CH ...

Page 25: ...BUILD IT STEP 8 2 x4 BB 25 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT ...

Page 26: ...26 MODEL No 085 3156 0 G54005 BUILD IT BUILD IT STEP 9 3 x2 FQ FP FK FK Bend brace upward to enter locater hole in lower back panel ...

Page 27: ...BUILD IT STEP 10 2 x3 FI FI 27 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT ...

Page 28: ...BUILD IT STEP 11 AA BA 28 MODEL No 085 3156 0 G54005 BUILD IT ...

Page 29: ...11 11 3 3 29 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 12A STEP 12B 3 x3 11 3 x2 x2 EA EB EN ED EA ...

Page 30: ...11 3 3 11 30 MODEL No 085 3156 0 G54005 BUILD IT BUILD IT STEP 12C 11 3 x2 x2 EN EE EC ...

Page 31: ...11 31 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT x2 BUILD IT STEP 13A F1 ...

Page 32: ...32 MODEL No 085 3156 0 G54005 BUILD IT BUILD IT STEP 13B F1 EA ...

Page 33: ...33 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 13C 1 x3 BA EA ...

Page 34: ...34 MODEL No 085 3156 0 G54005 BUILD IT STEP 13D F2 11 x2 BUILD IT ...

Page 35: ...35 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 13E BUILD IT EG EC ...

Page 36: ...36 MODEL No 085 3156 0 G54005 BUILD IT BUILD IT STEP 13F 1 x3 BA EC ...

Page 37: ...37 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 13G Remove hardware from the valve CK EH ...

Page 38: ...BUILD IT 38 MODEL No 085 3156 0 G54005 STEP 13H CK EL BUILD IT ...

Page 39: ...STEP 13I 9 x1 EL EI EI EL EJ 39 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT ...

Page 40: ...40 MODEL No 085 3156 0 G54005 BUILD IT STEP 13J BUILD IT EK ...

Page 41: ...41 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 14 BA BH ...

Page 42: ...BUILD IT STEP 15A BC BA BE Locate burners with the electrode wires labeled BE 42 MODEL No 085 3156 0 G54005 BUILD IT ...

Page 43: ...fed through the Burner Box BA and the Control Panel Heat shield CB in this step The valve orifice must enter the burner tube as shown VALVE BUILD IT BC BA BE BD 43 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BD BD BE ...

Page 44: ...BUILD IT STEP 15C 8 x4 BC BA BH 44 MODEL No 085 3156 0 G54005 BUILD IT ...

Page 45: ...4 5 6 7 EJ CE3 TIP Firmly grasp wires between your thumb and index finger Insert wire into the appropriate terminal until a positive connection is made Ensure all electrode wires are inserted into the correct terminal as shown in diagram 45 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT Electrode wire clip BD BD BE CE3 BE CF EJ BE BD ...

Page 46: ...STEP 16A BUILD IT 3 x3 DA 46 MODEL No 085 3156 0 G54005 BUILD IT ...

Page 47: ...STEP 16B BUILD IT DB DC 47 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT DA ...

Page 48: ...STEP 16C BUILD IT 48 MODEL No 085 3156 0 G54005 BUILD IT DD DA ...

Page 49: ...e electrode wire clips as shown in STEP 15D Before installing the grease drawer assembly make sure the ignition wires are secure to the right cart side panel to avoid obstructing the grease drawer during installation 49 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT ...

Page 50: ...BUILD IT STEP 17A 10 7 x2 x2 FL FO 50 MODEL No 085 3156 0 G54005 BUILD IT ...

Page 51: ...STEP 17B 51 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT 10 7 x2 x2 BUILD IT FO FM ...

Page 52: ...STEP 18 BUILD IT FM 52 MODEL No 085 3156 0 G54005 BUILD IT ...

Page 53: ...53 CONTACT US 1 844 586 4660 www vermontcastingsbbq com STEP 19 BUILD IT BUILD IT BF ...

Page 54: ...STEP 20 STEP 21 BUILD IT 54 MODEL No 085 3156 0 G54005 BUILD IT BG BI ...

Page 55: ...STEP 22 BUILD IT STOP NATURAL GAS CONVERSION CUSTOMERS PROCEED TO STEP 23 55 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT FH FI FH FI ...

Page 56: ...CONVERSION CUSTOMERS ONLY You will need the natural gas hose included with the Convertible Valve System Kit Model 085 2261 4 in this step See Step 9A in manual included with this kit CH BUILD IT 56 MODEL No 085 3156 0 G54005 BUILD IT ...

Page 57: ...k connect socket Push the sleeve back on the quick connect socket FIGURE B and insert the plug until the sleeve snaps forward locking the plug into the quick connect socket Be sure to leak test these connections prior to use FIGURE A FIGURE B Pipe nipple Supply valve OFF Natural gas supply 5 8 quick connect socket Push sleeve back to attach Plug Gas hose STEP 24 CONNECTING YOUR BARBECUE TO THE NAT...

Page 58: ...LL BECOME VERY HOT TO PREVENT BURNS ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE KEEP AWAY FROM COMBUSTIBLE MATERIALS KEEP CHILDREN AND PETS AWAY FROM THIS GAS FIRED BARBECUE AVOID DANGEROUS FIRES DO NOT LEAVE YOUR BARBECUE UNATTENDED WHILE IN OPERATION BUILD IT ...

Page 59: ...S IS KEY TO USING IT SAFELY 7 THINGS IF YOU ONLY READ GRILL SAFETY CHECKLIST CHECKING FOR LEAKS REGULATOR FLOW OPERATION OPERATION BLOCKED BURNER VENTURI RESOLVING LIGHTING INSTRUCTIONS PAGE 10 PAGE 6 PAGE 18 PAGE 17 PAGE 15 PAGE 14 PAGE 11 SHUT DOWN INSTRUCTIONS FLASH BACK FIRE IGNITION ISSUES LIMITING DEVICE 1 2 3 4 5 6 7 BEFORE YOU BEGIN ...

Page 60: ...CONTACT US 1 844 586 4660 WWW VERMONTCASTINGSBBQ COM ...

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