Vermont Castings VANGUARD G54003 Assembly Manual Download Page 6

6

MODEL No. 085-3156-0/G54003

PARTS

ITEM 

NO.

QTY.

DESCRIPTION

PART NO.

AA

1

Top Lid Assembly 

G540-4000-02

AB

1

Lid Handle

G540-0017-02

AC

1

Thermometer 

G366-0035-01

AD

2

Top Lid screw & hitch pin

G539-0024-02

AE

2

Lid Bumper, Top Lid

G539-0034-01

AF

2

Lid Bumper, Burner Box

G527-0002-02

BA

1

Burner Box Assembly

G540-1700-01

BB

1

Top Frame

G540-0100-01

BC

4

Main Burners

G366-0700-01

BD

2

Electrode Set 650mm,  

Main Burner

G366-0030-01

BE

4

Electrode Set 950mm,  

Main Burner

G539-0028-01

BF

4

Heat plate 

G366-0057-01

BG

3

Cooking Grate, Main Burner

G366-0032-01

BH

1

Heat Shield, Burner Box

G366-0061-01

BI

1

Warming Rack

G540-0015-01

BJ

1

Match Holder

G570-0035-01

CA

1

Control Panel

G540-0005-01

CB

1

Heat Shield, Control Panel

G540-0023-01

CC

4

Control Knob, Main Burner

G366-1500-01

CD

4

Control Knob Bezel, Main Burner

G366-0010-01

CE1

1

Electronic Ignition Module

G540-0002-01

CE2

1

Battery Cover

G366-0006-02

CE3

1

Ignition Switch

G366-0011-01

CF

1

Ground Wire

G602-0024-03

CG

1

Manifold Assembly

G540-1200-01

CH

1

Regulator

G312-1004-01

CI

1

Regulator Bracket

G366-0046-01

CJ

1

Front Brace with Door Magnet 

G540-1300-01

CK

2

Metal Hose

G508-0024-01

CL

1

Hose Connector

G466-0085-01

DA

1

Grease Drawer Assembly 

G540-3600-01

DB

1

Replacement Liner

G366-0056-01

DC

1

Grease Pan

G366-0055-01

DD

1

Heat Shield, Grease Pan

G366-0060-01

EA

1

Side Shelf Table, Left

G539-0025-01

EB

1

Side Shelf Fascia, Left

G540-0500-01

EC

1

Side Burner Table, Right

G540-0600-01

ITEM 

NO.

QTY.

DESCRIPTION

PART NO.

ED

3

Tool Hooks

G366-0041-01

EE

1

Side Burner Fascia, Right

G540-0700-01

EF

1

Side Burner Drip Pan 

G515-0083-01

EG

1

Side Burner Lid 

G518-0036-01

EH

1

Side Burner Valve

G540-0006-01

EI

1

Side Burner 

G540-2100-01

EJ

1

Electrode Set, Side Burner

G515-0039-02

EK

1

Cooking Grate, Side Burner

G540-0020-01

EL

1

Control Knob, Side Burner

G540-2200-01

EM

1

Control Knob Bezel, Side Burner

G540-0019-01

EN

4

Side Shelf Support Brace

G539-0500-01

FA

1

Front Leg, Left (F1)

G366-1001-01

FB

1

Back Leg, Left (F1)

G366-1002-01

FC

1

Cart Side Panel, Left (F1)

G366-1003-01

FD

1

Front Leg, Right (F2)

G366-1101-01

FE

1

Back Leg, Right (F2)

G366-1102-01

FF

1

Upper Cart Side Panel, Right (F2)

G366-1103-01

FG

1

Lower Cart Side Panel, Right (F2)

G366-1104-01

FH

1

Cylinder support 

G539-0017-02

FI

1

Tank Base Support 

G539-0016-01

FJ

1

Upper Back Panel

G540-0004-01

FK

1

Lower Back Panel 

G540-0003-01

FL

1

Door Assembly, Left

G540-1400-01

FM

1

Door Assembly, Right

G540-1500-01

FN

1

Lower Door Brace

G366-0015-01

FO

2

Door Handle 

G539-0010-01

FP

1

Bottom Panel 

G540-0001-01

FQ

2

Tank Exclusion Brace

G366-0014-01

GA

2

Feet 

G539-0002-01

GB

2

Wheel

G366-1200-01

GC

1

Wheel Axle 

G366-0003-01

H1

1

Hardware Pack

G540-B001-03

H2

1

Assembly Manual

G540-M003-01

H3

1

User Manual

G366-M002-02

PA

R

T

S

Summary of Contents for VANGUARD G54003

Page 1: ...VERMONT CASTINGS VANGUARD TM MC 4 BURNER BARBECUE G54003 ASSEMBLY MANUAL REGISTER YOUR NEW GRILL AT WWW VERMONTCASTINGSBBQ COM LAST UPDATE MAR 25 2020 SERIAL NO N DE S RIE...

Page 2: ...with purpose our line of Vermont Castings barbecues are designed to deliver your best grilling experience With a durable robust construction built to last through the years thoughtfully constructed c...

Page 3: ...ICLE NEEDS 2 TO LIFT To ORDER non warranty replacement parts or accessories or to register your warranty please visit us on the web at www vermontcastingbbq com DANGER 1 If you smell Gas a Shut off ga...

Page 4: ......

Page 5: ...E CRITICAL AND IMPORTANT PART INFORMATION HEAVIEST END STOP PARTS PART NO DESCRIPTION PHOTO QTY 1 20UNC x 38 Screw 6 2 20UNC x 13 Screw 21 3 NO 10 24UNC x 13 Screw 29 4 ST4 8 x 10 Tapping Screw 2 5 Wh...

Page 6: ...e Pan G366 0055 01 DD 1 Heat Shield Grease Pan G366 0060 01 EA 1 Side Shelf Table Left G539 0025 01 EB 1 Side Shelf Fascia Left G540 0500 01 EC 1 Side Burner Table Right G540 0600 01 ITEM NO QTY DESCR...

Page 7: ...START IT EXPLODED PARTS F1 F2 AA AB AC AD AE AF BA BB BC BD BE BF BG BI BH BJ CA CD CC CG CE1 CE2 CE3 CF CH CL CI CK CJ DA DC DB DD EA EC EB EN FB FA FC FE FD FF FG FH FI FJ FK FL FM FN FO FP FQ GA G...

Page 8: ...8 MODEL No 085 3156 0 G54003 STEP 1A BUILD IT Assemble on a FLAT and SOFT surface to avoid damage 2 x4 BUILD IT FH F2...

Page 9: ...AA CE2 CE1 BATTERY NOT INCLUDED BUILD IT STEP 1B STEP 1C CE1 CF 9 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 10: ...BUILD IT STEP 1D 4 x2 F2 CE1 10 MODEL No 085 3156 0 G54003 BUILD IT 12 x1...

Page 11: ...11 CONTACT US 1 844 586 4660 www vermontcastingsbbq com STEP 2A BUILD IT 2 x4 FP F1 BUILD IT The door stopper should be on the left side...

Page 12: ...BUILD IT STEP 2B 2 x4 F2 F1 12 MODEL No 085 3156 0 G54003 BUILD IT...

Page 13: ...STEP 3B 5 6 x3 x1 STEP 3A BUILD IT GA F1 GB GC F2 Mallet 13 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 14: ...BACK PANEL ASSEMBLY 14 MODEL No 085 3156 0 G54003 BUILD IT STEP 4A 3 x4 BUILD IT F1 F2...

Page 15: ...BACK PANEL ASSEMBLY 15 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 4B BUILD IT FJ FK Tighten top screw...

Page 16: ...BACK PANEL ASSEMBLY 16 MODEL No 085 3156 0 G54003 BUILD IT STEP 4C 3 x4 BUILD IT FJ FK Tighten all screws...

Page 17: ...BUILD IT Assemble ground wire STEP 4D 13 x4 CJ CF CE1 17 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 18: ...18 MODEL No 085 3156 0 G54003 BUILD IT STEP 5 BUILD IT 3 x2 CJ FN VIEW FROM INSIDE...

Page 19: ...586 4660 www vermontcastingsbbq com BUILD IT STEP 6A BUILD IT STOP PROPANE CUSTOMERS PROCEED TO STEP 6B FOR NATURAL GAS CONVERSION CUSTOMERS ONLY You will need a Convertible Valve System Kit Model 085...

Page 20: ...Ensure ignition switch wires are pushed in firmly 20 MODEL No 085 3156 0 G54003 STEP 6B BUILD IT BUILD IT CA CE3 CC...

Page 21: ...21 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 6C 3 x2 FA FD...

Page 22: ...22 MODEL No 085 3156 0 G54003 BUILD IT BUILD IT STEP 6D 3 x2 CH...

Page 23: ...CB BUILD IT STEP 6E 3 x3 23 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT 12 x2 CB 12...

Page 24: ...24 MODEL No 085 3156 0 G54003 BUILD IT BUILD IT STEP 7 2 x2 CI CH...

Page 25: ...BUILD IT STEP 8 2 x4 BB 25 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 26: ...26 MODEL No 085 3156 0 G54003 BUILD IT BUILD IT STEP 9 3 x2 FQ FP FK FK Bend brace upward to enter locater hole in lower back panel...

Page 27: ...BUILD IT STEP 10 2 x3 FI FI 27 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 28: ...BUILD IT STEP 11 AA BA 28 MODEL No 085 3156 0 G54003 BUILD IT...

Page 29: ...11 11 3 3 29 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 12A STEP 12B 3 x3 11 3 x2 x2 EA EB EN ED EA...

Page 30: ...11 3 3 11 30 MODEL No 085 3156 0 G54003 BUILD IT BUILD IT STEP 12C 11 3 x2 x2 EN EE EC...

Page 31: ...11 31 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT x2 BUILD IT STEP 13A F1...

Page 32: ...32 MODEL No 085 3156 0 G54003 BUILD IT BUILD IT STEP 13B F1 EA...

Page 33: ...33 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 13C 1 x3 BA EA...

Page 34: ...34 MODEL No 085 3156 0 G54003 BUILD IT STEP 13D F2 11 x2 BUILD IT...

Page 35: ...35 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 13E BUILD IT EG EC...

Page 36: ...36 MODEL No 085 3156 0 G54003 BUILD IT BUILD IT STEP 13F 1 x3 BA EC...

Page 37: ...37 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 13G Remove hardware from the valve CK EH...

Page 38: ...BUILD IT 38 MODEL No 085 3156 0 G54003 STEP 13H CK EL BUILD IT...

Page 39: ...STEP 13I 9 x1 EL EI EI EL EJ 39 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 40: ...40 MODEL No 085 3156 0 G54003 BUILD IT STEP 13J BUILD IT EK...

Page 41: ...41 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 14 BA BH...

Page 42: ...BUILD IT STEP 15A BC BA BE Locate burners with the electrode wires labeled BE 42 MODEL No 085 3156 0 G54003 BUILD IT...

Page 43: ...t be fed through the Burner Box BA and the Control Panel Heat shield CB in this step The valve orifice must enter the burner tube as shown VALVE BUILD IT BC BA 43 CONTACT US 1 844 586 4660 www vermont...

Page 44: ...BUILD IT STEP 15C 8 x4 BC BA BH 44 MODEL No 085 3156 0 G54003 BUILD IT...

Page 45: ...5 6 7 EJ CE3 TIP Firmly grasp wires between your thumb and index finger Insert wire into the appropriate terminal until a positive connection is made Ensure all electrode wires are inserted into the...

Page 46: ...STEP 16A BUILD IT 3 x3 DA 46 MODEL No 085 3156 0 G54003 BUILD IT...

Page 47: ...STEP 16B BUILD IT DB DC 47 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT DA...

Page 48: ...STEP 16C BUILD IT 48 MODEL No 085 3156 0 G54003 BUILD IT DD DA...

Page 49: ...electrode wire clips as shown in STEP 15D Before installing the grease drawer assembly make sure the ignition wires are secure to the right cart side panel to avoid obstructing the grease drawer duri...

Page 50: ...BUILD IT STEP 17A 10 7 x2 x2 FL FO 50 MODEL No 085 3156 0 G54003 BUILD IT...

Page 51: ...STEP 17B 51 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT 10 7 x2 x2 BUILD IT FO FM...

Page 52: ...STEP 18 BUILD IT FM 52 MODEL No 085 3156 0 G54003 BUILD IT...

Page 53: ...53 CONTACT US 1 844 586 4660 www vermontcastingsbbq com STEP 19 BUILD IT BUILD IT BF...

Page 54: ...STEP 20 STEP 21 BUILD IT BG BI 54 MODEL No 085 3156 0 G54003 BUILD IT...

Page 55: ...STEP 22 BUILD IT STOP NATURAL GAS CONVERSION CUSTOMERS PROCEED TO STEP 23 55 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT FH FI FH FI...

Page 56: ...ONVERSION CUSTOMERS ONLY You will need the natural gas hose included with the Convertible Valve System Kit Model 085 2261 4 in this step See Step 9A in manual included with this kit CH BUILD IT 56 MOD...

Page 57: ...connect socket Push the sleeve back on the quick connect socket FIGURE B and insert the plug until the sleeve snaps forward locking the plug into the quick connect socket Be sure to leak test these c...

Page 58: ...L BECOME VERY HOT TO PREVENT BURNS ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE KEEP AWAY FROM COMBUSTIBLE MATERIALS KEEP CHILDREN AND PETS AWAY FROM THIS GAS FIRED BARBECU...

Page 59: ...IS KEY TO USING IT SAFELY 7 THINGS IF YOU ONLY READ GRILL SAFETY CHECKLIST CHECKING FOR LEAKS REGULATOR FLOW OPERATION OPERATION BLOCKED BURNER VENTURI RESOLVING LIGHTING INSTRUCTIONS PAGE 10 PAGE 6...

Page 60: ...CONTACT US 1 844 586 4660 WWW VERMONTCASTINGSBBQ COM...

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